Traditional Chinese medicine decoction piece shaping and compressing equipment and processing technology thereof
By designing a Chinese herbal medicine shaped compression equipment including a support plate, a compression mechanism, a mold mechanism and a feeding mechanism, the problems of low production efficiency and inconsistent quality of compressed medicine flakes in the prior art are solved, automatic loading and compression are realized, and production efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202411892870.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-18
AI Technical Summary
In the prior art, the preparation and mass production efficiency of compressed tablets is low, and manual loading poses a risk of spilling and inconsistent quality of raw tablets.
A Chinese herbal medicine shaped compression equipment is designed, including a support plate, a compression mechanism, a mold mechanism and a feeding mechanism. Automatic feeding and compression are achieved through hydraulic press and motor driving. The intermittent rotation of the mold mechanism and a feeding mechanism ensures continuous and quantitative supply of raw material flakes.
Continuous mass production of compressed decoctions is realized, production efficiency is improved, the quality of finished products is ensured, and operation is simplified through automated recycling and feeding functions and the automation level of the equipment is improved.
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Figure CN119636161A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of Chinese medicinal slices, in particular to a Chinese medicinal slice shaping and compression device and a processing technology thereof. Background Art
[0002] Chinese herbal medicines are Chinese medicine products with certain specifications and quality standards, which are made by processing Chinese medicinal materials into slices based on the theories and processing methods of traditional Chinese medicine. Chinese herbal medicines include some Chinese herbal medicine slices processed at the place of origin, original herbal medicine slices, and slices that have been cut and processed. The first two categories are usually regarded as Chinese medicinal materials in management, but they are understood as slices when formulating and preparing. In the prior art, bulk slices are the representative of traditional slices, with a wide range of applications, long use time, high safety and good efficacy. However, their large size, easy contamination, short shelf life, inconvenient adjustment and inability to cope with critical and severe diseases have always restricted their development. In addition, granular slices are also widely used. They make traditional slices into granules of a certain size, which are packaged into agreed doses according to requirements for formulation and production of finished medicines. Their advantages are accurate dosage, high dissolution rate, reduced dosage, simple packaging, shortened decoction time and increased decoction volume. They are also easy to sterilize, store and transport, and automatically adjust. However, granular slices lack morphological identification characteristics and no longer have the natural properties of Chinese medicine slices, so they have limited market acceptance and have failed to replace bulk slices.
[0003] Therefore, the inventors designed a compressed medicinal piece, which only undergoes physical transformation on the basis of bulk medicinal pieces. It has all the advantages of bulk medicinal pieces, while reducing the volume, making it easy to standardize production and storage, and extending the shelf life. It can realize automatic adjustment, combining the advantages of traditional medicinal pieces and granular medicinal pieces, and adapting to the innovation and intelligent development of Chinese medicine medicinal pieces.
[0004] However, in the prior art, the preparation and batch production of compressed medicinal slices have always been a difficult problem. People usually use a compressor in combination with a certain mold to compress a certain amount of medicinal slices; for example, a patent with application number CN202311251218.X discloses: a weighing-free compressed medicinal slice production equipment, comprising: a workbench, the four corners of the bottom of the workbench are fixedly installed with supporting feet, an L-shaped plate is fixedly installed on one side of the top of the workbench, a hydraulic press is fixedly installed on the top of the L-shaped plate, a hydraulic base is fixedly installed at the center of the top of the workbench, the hydraulic base is arranged corresponding to the output end of the hydraulic press, a flip block is movably installed on the top of the hydraulic base, and a mold is fixedly installed on one side of the flip block; the quality of the present invention is fixed in shape, the breakage rate is reduced, and there is no air and it is not easy to be infested with insects and mold; a small number of insects and molds are also easy to find, thereby ensuring stable quality and avoiding the problem that bulk medicinal slices will collide with each other internally during transportation or storage, the degree of breakage is increased, the appearance is unstable, and due to the presence of air, the probability of insects and mold is very high, and it is not easy to find and increase management difficulty.
[0005] Although this device can realize the production of compressed medicinal slices, it has the following shortcomings: this device cannot continuously compress the raw medicinal slices, and the compressed medicinal slices must be turned over and separated after compression, and the loading must be done manually. These processes will affect the production efficiency of the compressed medicinal slices, making it inefficient and not suitable for mass production of compressed medicinal slices; at the same time, manual control of loading may cause the raw medicinal slices to spill, which will not only waste raw materials, but also affect the consistency of the quality of the compressed medicinal slices. Summary of the invention
[0006] In view of the deficiencies in the prior art, the present invention provides a Chinese herbal medicine slice shaping and compression device and a processing technology thereof.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a Chinese herbal medicine slice shaping and compression device, comprising a support plate, a compression mechanism installed on the upper end of the support plate, and also comprising a base connected to the lower end of the support plate, a mold mechanism installed on the base and a feeding mechanism arranged on the outside of the base, wherein the feeding mechanism is connected and fixed to the base, and the mold mechanism is located directly below the compression mechanism; the compression mechanism comprises a hydraulic press installed on the support plate, a hydraulic rod installed downward on the support plate, a balance plate fixed at the lower end of the hydraulic rod, and a pushing assembly and a compression rod respectively installed downward on the balance plate, and the hydraulic rod is connected to the hydraulic press.
[0008] Furthermore, the pushing assembly includes a pushing rod installed downward on the balance plate, a pushing cover movably mounted on the pushing rod, and a pushing protrusion installed on the lower end of the pushing rod, the pushing protrusion is simultaneously stuck in the pushing cover, and a first spring is also mounted on the pushing rod at the upper part of the pushing cover, the first spring abuts against the pushing cover, so that the pushing cover and the pushing protrusion fit together.
[0009] Furthermore, the base includes a central circular groove opened at its central position, a movable circular groove opened at its peripheral position, a limiting circular groove opened at the lower end of the central circular groove, a connecting circular groove opened at the lower end of the movable circular groove, a driving gear installed at the bottom of the base and a third motor connected to the driving gear; the central circular groove and the limiting circular groove are connected and pass through the base, and the movable circular groove and the connecting circular groove are connected and pass through the base; the cross-sectional area of the central circular groove is larger than the cross-sectional area of the limiting circular groove, and the cross-sectional area of the movable circular groove is larger than the cross-sectional area of the connecting circular groove.
[0010] Furthermore, the mold mechanism includes a mold plate arranged on the base, a raised plate installed on the mold plate and a hexagonal groove opened at the center position of the raised plate. The mold plate is also provided with multiple mold openings at equal angles, and the mold openings correspond to the positions of the compression rods.
[0011] Furthermore, the mold mechanism also includes a rotatable hexagonal prism, a connecting column connected to the lower end of the hexagonal prism, a second spring sleeved on the hexagonal prism, a prism protrusion installed at the upper end of the hexagonal prism and a driven gear installed at the lower end of the connecting column. The hexagonal prism is movably inserted into the hexagonal groove and the center circular groove, the connecting column is movably inserted into the limiting circular groove, the prism protrusion is clamped on the raised disk, the driven gear is clamped at the bottom of the base and meshed with the driving gear, and the second spring is arranged in the center circular groove and abuts against the mold disk, so that the mold disk fits the prism protrusion.
[0012] Furthermore, the base is also movably provided with a control component, which includes a movable protrusion, a control rod connected to the lower end of the movable protrusion, a third spring sleeved on the control rod, an extension rod horizontally installed at the lower end of the control rod and a metal sheet arranged at the end of the extension rod. The movable protrusion is movably clamped in the movable circular groove, the control rod is movably inserted in the movable circular groove and the connecting circular groove at the same time, the extension rod is clamped at the bottom of the base, and the third spring is arranged in the movable circular groove and abuts against the movable protrusion.
[0013] Furthermore, a notch is provided on the base, a conveyor belt is rotatably installed below the notch, a storage box is installed below the conveyor belt, and a second motor is installed on the side of the conveyor belt. The conveyor belt corresponds to the position of the mold opening, and the storage box is connected to the base.
[0014] Furthermore, the feeding mechanism includes a feeding table connected to the base, a step ladder opened on the outer side of the feeding table, a feeding belt installed on the feeding table, a feeding channel installed on the inner side of the feeding table, material loading troughs opened at equal intervals on the feeding belt, a first motor installed on the side of the feeding belt and an auxiliary bucket opened at the upper end of the feeding channel, the auxiliary bucket corresponds to the lower part of the inner end of the feeding belt, and the lower end of the feeding channel corresponds to the mold opening.
[0015] Furthermore, a motor switch is installed at the bottom of the base, and the motor switch is located directly above the metal sheet and is wired to the first motor.
[0016] A processing technology of a Chinese medicine slice shaping and compression device comprises the following steps:
[0017] S1, first, the raw material pieces to be compressed are continuously and quantitatively placed in the material trough, and the equipment is started;
[0018] S2, then, the third motor drives the mold mechanism to rotate intermittently. When the movable protrusion is located between the mold openings, the mold mechanism stops rotating for 1 second. At this time, the metal sheet is attached to the motor switch, and the first motor starts and drives the feeding belt to rotate. The raw material pieces in the feeding trough fall on the feeding channel during rotation and slide into the corresponding mold opening.
[0019] S3, then, the mold mechanism continues to rotate for 1 second, at which time the movable protrusion is compressed into the movable circular groove, the metal sheet is separated from the motor switch, and the feeding belt stops rotating;
[0020] S4, after that, when the mold mouth loaded with the raw material slices rotates to just below the compression rod, the mold mechanism stops rotating for 1 second, at which time the hydraulic press runs and drives the hydraulic rod to drive the push assembly to push the protruding disk, and at the same time drives the compression rod to compress the raw material slices, after compression, the hydraulic rod resets, and the mold mechanism resets at the same time, during this period, the movable protrusion is canceled, and the feeding mechanism is synchronously loaded;
[0021] S5, then, the mold mechanism rotates intermittently, and the feeding mechanism and the compression mechanism operate intermittently, and this is repeated to achieve automatic feeding and compression of the slices;
[0022] S6, finally, the second motor drives the conveyor belt to rotate continuously, and the finished compressed medicinal slices fall onto the conveyor belt when passing over the conveyor belt and are transferred to the storage box.
[0023] Compared with the prior art, the present invention provides a Chinese herbal medicine shaping and compression device and a processing technology thereof, which has the following beneficial effects:
[0024] 1. The device of the present application can mass-produce compressed medicinal slices. By utilizing the intermittent rotation of the driving gear and indirectly driving the mold plate to intermittently rotate through the driven gear, the mold opening can be continuously aligned with the bottom of the compression rod, and the raw medicinal slices therein are continuously compressed by the compression rod, thereby improving production efficiency.
[0025] 2. The device of the present application can automatically recycle finished compressed medicinal slices, and use the notch on the base to cancel the limit on the finished compressed medicinal slices in the mold mouth, so that the finished compressed medicinal slices fall onto the conveyor belt under the action of gravity, and are input into the storage box under the rotation of the conveyor belt.
[0026] 3. The device of the present application has the function of automatic feeding. The intermittent rotation of the mold plate can intermittently limit the movable protrusion. As the movable protrusion moves up and down continuously, the metal sheet contacts the motor switch at regular intervals, thereby indirectly causing the feeding belt to rotate intermittently. During the rotation, the raw material slices in the feeding trough are successively transported into the mold mouth through the feeding channel, thereby achieving the purpose of automatic feeding.
[0027] 4. The device of this application is an integrated automatic equipment, which is automated from feeding to finished product recovery. The staff only needs to place the raw materials in the trough. The operation is simple, convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the compression device of the present invention;
[0029] Figure 2 for Figure 1 Enlarged view of part A in the middle;
[0030] Figure 3 is a cross-sectional schematic diagram of a compression device of the present invention;
[0031] Figure 4 for Figure 3 Enlarged view of middle part B;
[0032] Figure 5 A partial cross-sectional view of a compression device of the present invention;
[0033] Figure 6 It is a schematic diagram of the bottom structure of the compression device of the present invention;
[0034] Figure 7 It is a partial structural schematic diagram of the mold mechanism of the present invention;
[0035] Figure 8 It is a structural schematic diagram of the mold mechanism of the present invention;
[0036] Fig. 9 It is a structural schematic diagram of the control component of the present invention.
[0037] In the figure: 1, support plate; 2, compression mechanism; 21, hydraulic press; 211, hydraulic rod; 22, balance plate; 23, compression rod; 24, push assembly; 241, push rod; 2411, push convex block; 242, first spring; 243, push cover; 3, feeding mechanism; 31, feeding table; 311, step ladder; 32, feeding belt; 33, material trough; 34, first motor; 35, feeding channel; 351, auxiliary bucket; 36, motor switch; 4, mold mechanism; 41, mold plate; 411, mold Mouth; 42, raised disk; 43, hexagonal groove; 44, hexagonal prism; 441, prismatic protrusion; 45, second spring; 46, connecting column; 461, driven gear; 5, conveyor belt; 51, second motor; 6, storage box; 7, base; 71, movable circular groove; 72, connecting circular groove; 73, center circular groove; 74, limiting circular groove; 75, driving gear; 76, third motor; 8, control component; 81, movable protrusion; 82, control rod; 83, third spring; 84, extension rod; 85, metal sheet. DETAILED DESCRIPTION
[0038] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0039] Embodiment 1
[0040] This example discloses a Chinese medicine slice shaping and compression device, see Figures 1 to 9 , including a support plate 1, a compression mechanism 2 installed on the upper end of the support plate 1, and also including a base 7 connected to the lower end of the support plate 1, a mold mechanism 4 installed on the base 7 and a feeding mechanism 3 arranged on the outer side of the base 7, the feeding mechanism 3 is connected and fixed to the base 7, and the mold mechanism 4 is located directly below the compression mechanism 2;
[0041] The compression mechanism 2 includes a hydraulic press 21 mounted on the support plate 1, a hydraulic rod 211 mounted downward on the support plate 1, a balance plate 22 fixed at the lower end of the hydraulic rod 211, and a push assembly 24 and a compression rod 23 respectively mounted downward on the balance plate 22, and the hydraulic rod 211 is connected to the hydraulic press 21. The push assembly 24 includes a push rod 241 mounted downward on the balance plate 22, a push cover 243 movably sleeved on the push rod 241, and a push convex block 2411 mounted on the lower end of the push rod 241, and the push convex block 2411 is simultaneously clamped in the push cover 243, and a first spring 242 is sleeved on the push rod 241 at the upper part of the push cover 243, and the first spring 242 abuts against the push cover 243, so that the push cover 243 fits the push convex block 2411.
[0042] The base 7 includes a central circular groove 73 provided at its central position, a movable circular groove 71 provided at its peripheral position, a limiting circular groove 74 provided at the lower end of the central circular groove 73, a connecting circular groove 72 provided at the lower end of the movable circular groove 71, a driving gear 75 installed at the bottom of the base 7, and a third motor 76 connected to the driving gear 75; the central circular groove 73 is connected to the limiting circular groove 74 and passes through the base 7, and the movable circular groove 71 is connected to the connecting circular groove 72 and passes through the base 7; the cross-sectional area of the central circular groove 73 is greater than the cross-sectional area of the limiting circular groove 74, and the cross-sectional area of the movable circular groove 71 is greater than the cross-sectional area of the connecting circular groove 72.
[0043] The mold mechanism 4 includes a mold plate 41 arranged on the base 7, a raised plate 42 installed on the mold plate 41 and a hexagonal groove 43 opened at the center position of the raised plate 42. The mold plate 41 is also provided with a plurality of mold openings 411 at equal angles, and the mold openings 411 correspond to the positions of the compression rods 23. The mold mechanism 4 also includes a rotatable hexagonal prism 44, a connecting column 46 connected to the lower end of the hexagonal prism 44, a second spring 45 sleeved on the hexagonal prism 44, a prism protrusion 441 installed at the upper end of the hexagonal prism 44 and a driven gear 461 installed at the lower end of the connecting column 46. The hexagonal prism 44 is movably inserted into the hexagonal groove 43 and the center circular groove 73, the connecting column 46 is movably inserted into the limiting circular groove 74, the prism protrusion 441 is clamped on the raised disk 42, the driven gear 461 is clamped on the bottom of the base 7 and meshed with the driving gear 75, the second spring 45 is arranged in the center circular groove 73 and abuts against the mold disk 41, so that the mold disk 41 is fitted with the prism protrusion 441; when the mold disk 41 is fitted with the prism protrusion 441, the gap between the mold disk 41 and the base 7 is small, which can prevent the raw material pieces from falling.
[0044] The base 7 is also provided with a control assembly 8, which includes a movable protrusion 81, a control rod 82 connected to the lower end of the movable protrusion 81, a third spring 83 sleeved on the control rod 82, an extension rod 84 horizontally installed at the lower end of the control rod 82, and a metal sheet 85 arranged at the end of the extension rod 84. The movable protrusion 81 is movably clamped in the movable circular groove 71, the control rod 82 is movably penetrated in the movable circular groove 71 and the connecting circular groove 72 at the same time, the extension rod 84 is clamped at the bottom of the base 7, and the third spring 83 is arranged in the movable circular groove 71 and abuts against the movable protrusion 81. The base 7 is also provided with a notch, and a conveyor belt 5 is rotatably installed below the notch, and a storage box 6 is also installed below the conveyor belt 5. A second motor 51 is also installed on the side of the conveyor belt 5, and the conveyor belt 5 corresponds to the position of the mold opening 411, and the storage box 6 is connected to the base 7.
[0045] The feeding mechanism 3 includes a feeding table 31 connected to the base 7, a step 311 provided on the outer side of the feeding table 31, a feeding belt 32 installed on the feeding table 31, a feeding channel 35 installed on the inner side of the feeding table 31, a material placement trough 33 provided at equal intervals on the feeding belt 32, a first motor 34 provided on the side of the feeding belt 32, and an auxiliary bucket 351 provided on the upper end of the feeding channel 35, wherein the auxiliary bucket 351 corresponds to the lower inner end of the feeding belt 32, and the lower end of the feeding channel 35 corresponds to the mold opening 411. A motor switch 36 is also provided at the bottom of the base 7, and the motor switch 36 is located directly above the metal sheet 85 and is connected to the first motor 34; the specific connection method and working principle between the metal sheet 85 and the first motor 34 are prior art and will not be described in detail in this technical solution.
[0046] Embodiment 2
[0047] This example discloses a processing technology of a Chinese medicine slice shaping and compression equipment, see Figures 1 to 9 , including the following steps:
[0048] S1, first, the staff sits in the operating area on the step ladder 311, and manually places the raw medicinal pieces to be compressed in a continuous and quantitative manner in the feeding trough 33 on the feeding belt 32. There are several possibilities for the raw medicinal pieces:
[0049] 1) For special fruit and seed raw material pieces with fine particles, such as Cnidium monnieri, Plantago asiatica, Pollen Typhae, etc., the weight is directly determined after processing and placed in the material trough 33, wherein the weight is in grams per 1g;
[0050] 2) For whole herb, flower and leaf pieces with large volume and light weight, such as motherwort, selfheal, mulberry leaf, perilla leaf, etc., firstly, they are processed to have qualified properties of Chinese medicine pieces, then the qualified pieces are lightly sprayed, and the weight is determined and placed in the material trough 33, wherein the weight is in grams.
[0051] After the raw materials are placed, the equipment is started; at this time, the conveyor belt 5 is driven by the second motor 51 to rotate continuously, the third motor 76 drives the driving gear 75 to rotate intermittently, and drives the mold mechanism 4 to rotate intermittently through the driven gear 461 meshing with it, and the hydraulic press 21 drives the hydraulic rod 211 to move intermittently;
[0052] S2, then, the third motor 76 drives the mold mechanism 4 to rotate and when it rotates to the point where the movable protrusion 81 is located between the mold openings 411, it stops rotating for 1 second, and the lower end of the feeding channel 35 corresponds to the upper side of the mold opening 411 at the same time; at the same time, the movable protrusion 81 is now freed from the limit, and is pushed upward by the elastic force of the third spring 83 until the metal sheet 85 is attached to the motor switch 36, and the movable protrusion 81 is limited and fixed, and the motor switch 36 is now turned on by the metal sheet 85, the first motor 34 is started, and the feeding belt 32 is driven to rotate; the feeding trough 33 rotates accordingly, and the raw material pieces therein fall onto the feeding channel 35 during rotation, and slide into the corresponding mold opening 411 under the action of gravity;
[0053] S3, when the raw material slices are loaded into the corresponding mold opening 411, 1 second has passed, and the mold mechanism 4 continues to rotate for 1 second. At this time, the movable protrusion 81 is compressed into the movable circular groove 71 by the mold plate 41 again, and the downward displacement of the movable protrusion 81 causes the metal sheet 85 to separate from the motor switch 36. The first motor 34 stops working after power failure, and the feeding belt 32 stops rotating.
[0054] S4, during the period when the mold mechanism 4 stops rotating for 1 second, not only the feeding mechanism 3 is feeding the mold opening 411, but the compression mechanism 2 is also performing compression work at the same time. When the mold opening 411 loaded with the raw material slices rotates to just below the compression rod 23, the mold mechanism 4 stops rotating for 1 second. At this time, the hydraulic press 21 runs and drives the hydraulic rod 211 to drive the push assembly 24 to push the raised disk 42, and at the same time drives the compression rod 23 to compress the raw material slices; during the downward displacement of the push assembly 24, the push cover 243 thereon covers the raised disk 42, and pushes the raised disk 42 to fit with the base 7. During the continuous downward displacement of the push assembly 24, the compression rod 23 compresses the raw material slices in the mold opening 411 until a certain pressure value is reached. After the compression is completed, the hydraulic press 21 drives the compression rod 23 and the push assembly 24 to rise and reset. At this time, the mold mechanism 4 is canceled from the limit and resets under the push of the second spring 45. The pressure value detection and pressure value setting in this process are both prior art and will not be repeated in this technical solution. During this period, the movable protrusion 81 is synchronously canceled from the limit, and the feeding mechanism 3 is started to synchronously feed.
[0055] S5, then, the mold mechanism 4 continues to rotate for 1 second, the feeding mechanism 3 and the compression mechanism 2 stop working, and after 1 second, the mold port 411 rotates to the specified position, the mold mechanism 4 stops rotating for 1 second, and the feeding mechanism 3 and the compression mechanism 2 start to repeat the above-mentioned feeding and compression work respectively;
[0056] S6. Finally, during the rotation of the mold mechanism 4, the finished compressed medicinal slices are driven to rotate continuously until the finished compressed medicinal slices rotate to the notch on the base 7. The finished compressed medicinal slices are freed from the limit and fall onto the conveyor belt 5 under the action of gravity. The continuously rotating conveyor belt 5 drives the finished compressed medicinal slices to fall into the storage box 6, thereby completing the recovery of the finished compressed medicinal slices. When packaging the finished products, 500g or 1000g medicinal slices are packaged in a medium package, so that the dosage required for clinical use can be freely matched and the quality of the medicinal slices can be guaranteed to be stable.
[0057] By utilizing the compression equipment in the technical solution, not only can the large and light whole herb, flower and leaf pieces be effectively shaped and demolded, thereby reducing their size, stabilizing their properties, reducing losses and eliminating dust; it can also make special fruit and seed Chinese herbal medicines with fine particles easier to flow, reduce spilling and drifting; at the same time, it saves various costs in the circulation link of the pieces, and changes the large size, easy jamming, and dust-intractable dirty phenomena of the automatic preparation machines for the pieces.
[0058] The device of the present application can continuously produce compressed medicinal slices in batches, and the rotation of the active gear 75 is used to indirectly drive the mold plate 41 to rotate intermittently, so that the mold opening 411 can continuously correspond to the bottom of the compression rod 23, and the raw medicinal slices therein are continuously compressed by the compression rod 23, thereby improving the production efficiency; the device of the present application can also automatically recycle the finished compressed medicinal slices. When the finished compressed medicinal slices pass through the notch on the base 7, they fall on the conveyor belt 5 and are driven by the conveyor belt 5 to be input into the storage box 6; in order to ensure that the finished compressed medicinal slices can fall, the inner wall of the mold opening 411 can be designed as a smooth curved surface, so that the gravity of the medicinal slices themselves can be greater than the medicinal slices and the mold opening 411. The friction between the pieces makes the slices fall smoothly. The existing technology can also be used to achieve the falling of the slices. The specific method is not within the protection scope of this application, so no technical limitation is made. The device of this application also has the function of automatic feeding. The mold plate 41 cooperates with the control component 8 to indirectly drive the feeding belt 32 to rotate intermittently. During the rotation, the raw slices in the feeding trough 33 are gradually transported into the mold mouth 411 through the feeding channel 35 to achieve the purpose of automatic feeding. The device of this application is an integrated automatic equipment, which is automated from feeding to finished product recovery. The staff only needs to place the raw slices in the feeding trough 33. The operation is simple and practical. In addition, the motor operation and its control principle, the hydraulic press operation and its control principle in this technical solution are all existing technologies, and the specific working principles will not be repeated.
[0059] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.
Claims
1. A Chinese herbal medicine slice shaping and compression device, comprising a support plate (1), and a compression mechanism (2) mounted on the upper end of the support plate (1), characterized in that: It also comprises a base (7) connected to the lower end of the support plate (1), a mold mechanism (4) mounted on the base (7), and a feeding mechanism (3) arranged outside the base (7), wherein the feeding mechanism (3) is connected and fixed to the base (7), and the mold mechanism (4) is located directly below the compression mechanism (2); The compression mechanism (2) comprises a hydraulic press (21) mounted on a support plate (1), a hydraulic rod (211) mounted downward on the support plate (1), a balance plate (22) fixed to the lower end of the hydraulic rod (211), and a push assembly (24) and a compression rod (23) mounted downward on the balance plate (22), respectively; the hydraulic rod (211) is connected to the hydraulic press (21).
2. The Chinese herbal medicine slice shaping and compression equipment according to claim 1, characterized in that: The push assembly (24) comprises a push rod (241) mounted downward on the balance plate (22), a push cover (243) movably sleeved on the push rod (241), and a push protrusion (2411) mounted on the lower end of the push rod (241), wherein the push protrusion (2411) is simultaneously clamped in the push cover (243), and a first spring (242) is sleeved on the push rod (241) at the upper part of the push cover (243), wherein the first spring (242) abuts against the push cover (243) so that the push cover (243) and the push protrusion (2411) are fitted together.
3. The Chinese herbal medicine slice shaping and compression equipment according to claim 2, characterized in that: The base (7) comprises a central circular groove (73) provided at a central position thereof, a movable circular groove (71) provided at a peripheral position thereof, a limiting circular groove (74) provided at a lower end of the central circular groove (73), a connecting circular groove (72) provided at a lower end of the movable circular groove (71), a driving gear (75) installed at the bottom of the base (7), and a third motor (76) connected to the driving gear (75); the central circular groove (73) and the limiting circular groove (74) are connected to penetrate the base (7), and the movable circular groove (71) and the connecting circular groove (72) are connected to penetrate the base (7); the cross-sectional area of the central circular groove (73) is greater than the cross-sectional area of the limiting circular groove (74), and the cross-sectional area of the movable circular groove (71) is greater than the cross-sectional area of the connecting circular groove (72).
4. The Chinese herbal medicine slice shaping and compression device according to claim 3, characterized in that: The mold mechanism (4) comprises a mold plate (41) arranged on a base (7), a raised plate (42) mounted on the mold plate (41), and a hexagonal groove (43) provided at the center of the raised plate (42); the mold plate (41) is also provided with a plurality of mold openings (411) at equal angles, and the mold openings (411) correspond to the positions of the compression rods (23).
5. The Chinese herbal medicine slice shaping and compression device according to claim 4, characterized in that: The mold mechanism (4) further comprises a rotatable hexagonal prism (44), a connecting column (46) connected to the lower end of the hexagonal prism (44), a second spring (45) sleeved on the hexagonal prism (44), a prism projection (441) mounted on the upper end of the hexagonal prism (44), and a driven gear (461) mounted on the lower end of the connecting column (46); the hexagonal prism (44) is movably inserted into the hexagonal groove (43) and the central circular groove (73); the connecting column (46) is movably inserted into the limiting circular groove (74); the prism projection (441) is clamped on the protruding disk (42); the driven gear (461) is clamped on the bottom of the base (7) and meshed with the driving gear (75); the second spring (45) is arranged in the central circular groove (73) and abuts against the mold disk (41), so that the mold disk (41) and the prism projection (441) are in contact with each other.
6. The Chinese herbal medicine slice shaping and compression equipment according to claim 3, characterized in that: The base (7) is also provided with a control assembly (8) movably inserted thereon. The control assembly (8) comprises a movable protrusion (81), a control rod (82) connected to the lower end of the movable protrusion (81), a third spring (83) sleeved on the control rod (82), an extension rod (84) horizontally installed at the lower end of the control rod (82), and a metal sheet (85) arranged at the end of the extension rod (84). The movable protrusion (81) is movably inserted in the movable circular groove (71), the control rod (82) is movably inserted in the movable circular groove (71) and the connecting circular groove (72), the extension rod (84) is inserted at the bottom of the base (7), and the third spring (83) is arranged in the movable circular groove (71) and abuts against the movable protrusion (81).
7. The Chinese herbal medicine slice shaping and compression device according to claim 4, characterized in that: The base (7) is also provided with a notch, a conveyor belt (5) is rotatably mounted below the notch, a storage box (6) is mounted below the conveyor belt (5), a second motor (51) is mounted on the side of the conveyor belt (5), the conveyor belt (5) corresponds to the position of the mold opening (411), and the storage box (6) is connected to the base (7).
8. The Chinese herbal medicine slice shaping and compression device according to claim 4, characterized in that: The feeding mechanism (3) comprises a feeding platform (31) connected to a base (7), a step (311) provided on the outer side of the feeding platform (31), a feeding belt (32) installed on the feeding platform (31), a feeding channel (35) installed on the inner side of the feeding platform (31), material placement grooves (33) provided on the feeding belt (32) at equal intervals, a first motor (34) provided on the side of the feeding belt (32), and an auxiliary bucket (351) provided on the upper end of the feeding channel (35), wherein the auxiliary bucket (351) corresponds to the lower part of the inner end of the feeding belt (32), and the lower end of the feeding channel (35) corresponds to the mold opening (411).
9. The Chinese herbal medicine slice shaping and compression device according to claim 8, characterized in that: A motor switch (36) is also installed at the bottom of the base (7), and the motor switch (36) is located directly above the metal sheet (85) and is wired to the first motor (34).
10. A processing technology based on the Chinese herbal medicine shaping and compression equipment according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, first, the raw medicinal pieces to be compressed are continuously and quantitatively placed in a material placing tank (33), and the equipment is started; S2, then, the third motor (76) drives the mold mechanism (4) to rotate intermittently. When the movable protrusion (81) is rotated to be located between the mold openings (411), the mold mechanism (4) stops rotating for 1 second. At this time, the metal sheet (85) is attached to the motor switch (36). The first motor (34) starts and drives the feeding belt (32) to rotate. The raw material pieces in the feeding trough (33) fall onto the feeding channel (35) during the rotation and slide into the corresponding mold opening (411). S3, then, the mold mechanism (4) continues to rotate for 1 second, at which time the movable protrusion (81) is compressed into the movable circular groove (71), the metal sheet (85) is separated from the motor switch (36), and the feeding belt (32) stops rotating; S4, after that, when the mold opening (411) loaded with the raw material slices rotates to the position directly below the compression rod (23), the mold mechanism (4) stops rotating for 1 second, at which time the hydraulic press (21) operates and drives the hydraulic rod (211) to drive the pushing assembly (24) to push the protruding plate (42), and at the same time drives the compression rod (23) to compress the raw material slices, after which the hydraulic rod (211) is reset, and the mold mechanism (4) is reset at the same time, during which the movable protrusion (81) is de-limited, and the feeding mechanism (3) loads the material synchronously; S5, then, the mold mechanism (4) rotates intermittently, and the feeding mechanism (3) and the compression mechanism (2) operate intermittently, and this process is repeated to realize automatic feeding and compression of the medicinal slices; S6, finally, the second motor (51) is operated to drive the conveyor belt (5) to rotate continuously, and the finished compressed medicinal slices fall onto the conveyor belt (5) when passing over the conveyor belt (5) and are transferred to the storage box (6).
Citation Information
Patent Citations
Weighing-free compressed decoction piece production equipment
CN117103754A