Garbage processor with multi-stage sealing structure
By designing a garbage disposaler with a multi-stage sealing structure, the crushing structure of the multi-stage gear and pulley mechanism, combined with the hydraulic assistance of the nozzle, the problem of insufficient crushing of the existing garbage disposaler is solved, achieving more efficient garbage disposal and reducing the risk of blockage.
Patent Information
- Application Number
- CN202411857478.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-18
AI Technical Summary
The existing garbage disposaler is not fine enough, causing garbage to accumulate in the pipeline and increasing the risk of sewer pipes to be blocked.
Design a garbage disposaler with a multi-stage seal structure, including crushing structure, cutter plate, spray head and multi-stage seal design. The crushed structure uses multiple gears and pulley mechanisms, combined with worms and turbines, to achieve multi-directional towing and crushing of garbage; the spray head is connected to the kitchen water through the water injection port, spraying garbage to improve fluidity; the multi-stage sealing design prevents water from entering the shell.
It realizes more detailed crushing and disposal of garbage, reduces the risk of garbage accumulation and blockage in the pipeline, and improves crushing efficiency and user experience.
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Figure CN119640909A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of household appliances, and in particular to a garbage disposer with a multi-stage sealing structure. Background Art
[0002] Kitchen waste mainly includes food residues, leftovers, fruit peels and cores, vegetable leaves, etc. These wastes usually contain high moisture and organic matter, and are easy to decay and ferment, so a special kitchen waste disposer is needed. It is installed at the drain outlet of the kitchen sink, which can conveniently grind the food waste such as vegetable heads and tails, leftovers and other food waste into fine particles and discharge them into the pipeline along the water flow. It can dispose of all food waste immediately, conveniently and quickly, prevent the growth and reproduction of bacteria and cockroaches, and reduce kitchen odor and pest harassment;
[0003] To this end, the patent with publication number CN104895161B discloses a garbage disposer, including a shell, an end cover, a filter, a knife disc, a stator, a rotor arranged inside the shell, and a material injection port assembly and a switch cover arranged on the top of the shell, and a bottom cover arranged at the bottom of the shell, the filter is arranged in the end cover, the upper end of the rotor is connected to the knife disc, the stator is sleeved outside the rotor, the switch cover is arranged in the material injection port assembly, and the material injection port assembly is electrically connected to the bottom cover. The advantage of the present invention is that a micro switch is arranged at the material injection port, the structure is exquisite, the role of the switch cover is highlighted, and accidents due to misoperation during use are avoided, thereby greatly increasing the safety of the garbage disposer;
[0004] The garbage disposer mentioned above uses a micro switch to highlight the role of the switch cover, which greatly increases the safety of the garbage disposer. However, the garbage disposer is generally crushed into particles smaller than 4 mm, which are not fine enough. Under the condition of long-term sewage discharge, it is easy to accumulate in the pipe, causing blockage of the sewer pipe. In addition, the risk of blockage will be further increased if there are bends or 90-degree angles in the pipe. Summary of the invention
[0005] The object of the present invention is to provide a garbage disposer with a multi-stage sealing structure, so as to solve the defect that the existing garbage disposers are not fine enough in crushing.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a garbage disposer with a multi-stage sealing structure, comprising an outer shell and an inner cylinder installed inside the outer shell; a rotor is installed at the bottom end of the inner shell, crushing structures are arranged on both sides of the inner cylinder, a cutter disc is installed inside the inner cylinder, a water injection port is arranged on the top of the inner cylinder, and a sewage pipe is connected to one end of the outer shell; the crushing structure comprises a crushing knife, a large gear, a small gear, a pulley mechanism, a pillar, a worm and a turbine; the small gear is installed on the top of the rotor, large gears are installed on both sides of the small gear, and the top of the large gear is connected to the pulley mechanism, pillars are installed on the end of the pulley mechanism away from the large gear, and worms are fixed to the tops of the pillars, the crushing knives are installed on both sides of the inner cylinder, and a turbine is arranged on one side of the crushing knife.
[0007] Preferably, an inner shell is fixed to the bottom end of the outer shell, a base is fixed to the top end of the inner shell, and a feed inlet is provided at the top of the outer shell.
[0008] Preferably, a water pipe is installed on the top of the inner cylinder at one end of the water injection port, and a nozzle is installed at the bottom of the water pipe. The nozzles are distributed at equal intervals about the bottom of the water pipe and are inclined toward the center point.
[0009] Preferably, a guide block is fixed on one side of the crushing knife away from the inner cylinder, and a slide rail is provided at the corner of the guide block, and a turntable is installed at the bottom of the guide block.
[0010] Preferably, connecting rods are fixed on opposite sides of the turntable, and guide columns are arranged on the tops of the connecting rods, and a sliding structure is formed between the guide columns and the slide rails.
[0011] Preferably, the large gear and the small gear are meshingly connected, the large gear is rotatably mounted on the bottom of the base, and the worm and the turbine are meshingly connected.
[0012] Preferably, an upper cylinder is installed on the top of the inner cylinder, and an inner frame is fixed inside the upper cylinder, the edge of the inner frame is provided with filter holes, and the filter holes are distributed at equal intervals about the periphery of the inner frame, a blade is fixed at the top inside the inner frame, and a bottom plate is installed inside the inner cylinder.
[0013] Preferably, a connecting block is provided at the inner periphery of the bottom end of the upper cylinder, and a protrusion is provided at the outer periphery of the connecting block, a groove is provided at the inner periphery of the top end of the inner cylinder, and a connecting groove is provided at the outer periphery of the groove, a sealing ring is installed inside the connecting groove, and the thickness of the protrusion matches the connecting groove.
[0014] Preferably, the bottom of the cutter disc is connected to the output end of the rotor, an upper disc is installed on the top of the cutter disc, a spring is fixed between the upper disc and the cutter disc, and an outer ring is provided on the edge of the upper disc.
[0015] Preferably, an inner ring is provided on the top of the cutter disc inside the outer ring, and the outer diameter of the inner ring is smaller than the inner diameter of the outer ring, outer grooves are provided on both sides of the upper disc, and inner grooves are provided on the top of the cutter disc outside the outer grooves, and the inner diameter of the inner grooves is larger than the outer diameter of the outer grooves, and extrusion blocks are fixed on both sides of the top of the upper disc.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the garbage disposer can, while the knife disc rotates to crush food waste, move the garbage on the edge by rotating the crushing knife, avoiding dead corners, and processing garbage more finely. At the same time, the knife disc will produce slight vibration, so that the garbage is more evenly distributed on the knife disc, increasing the crushing effect, and the garbage is sprayed through the nozzle, without the user having to wait, saving time;
[0017] 1. Through the crushing structure, the rotor drives the cutter disc to rotate, and the centrifugal force is used to squeeze the garbage to the inner wall of the inner frame. The blade breaks the garbage into tiny particles, and crushing knives are installed on both sides of the inner frame, which can cut large pieces of garbage faster and improve the crushing efficiency;
[0018] Furthermore, when the rotor rotates, the difference between the large and small gears causes the pillar to rotate more slowly. With the cooperation of the worm and the turbine, the turntable on one side of the pillar rotates, and the guide column slides into the slide rail on the guide block, driving the guide block to rotate 90°. The crushing knife connected to the guide block rotates 90° at the same time, which can move the garbage inside the inner frame to avoid dead angles at the edge of the crushing knife, so that the garbage is crushed more thoroughly and the garbage is processed more finely, so that the garbage is more easily washed away by the water flow, reducing the risk of garbage accumulation and blockage in the pipeline;
[0019] Furthermore, each time the crushing knife rotates 90°, it will contact the surface of the upper plate when it rotates to the bottom, and the upper plate will be slightly squeezed downward. When the crushing knife finishes rotating, the pressure disappears under the action of the spring, and the upper plate returns to its original position and rebounds to produce a slight vibration, which helps to distribute and crush the food waste in the inner frame, making the waste more evenly distributed on the upper plate, thereby improving the crushing efficiency and reducing energy consumption.
[0020] 2. By setting up a water pipe, while processing food waste, the water inlet is connected to the kitchen water and started, so that water is sprayed out from the nozzle to spray the garbage in the inner frame, driving the fluidity of the garbage. After all the garbage enters the feed inlet, there is no need to keep opening the faucet in the sink and wait until the processing is completed before turning off the water source. After the garbage enters, you can leave. The nozzle will automatically open to spray the internal garbage, and the broken and qualified garbage will flow out from the filter hole, thereby saving users' time and improving the experience. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the shell in a half-cut state of the present invention;
[0023] Figure 3 It is a three-dimensional schematic diagram of the inner cylinder of the present invention in a half-sectioned state viewed from above;
[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the inner cylinder of the present invention in a half-section state when viewed from above;
[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the inner frame of the present invention;
[0026] Figure 6 It is a three-dimensional schematic diagram of the upper cylinder of the present invention in a disassembled state when viewed from above;
[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the upper cylinder of the present invention when it is disassembled and viewed from above;
[0028] Figure 8 It is a schematic diagram of the three-dimensional structure of the guide block of the present invention when viewed from above;
[0029] Fig. 9 This is a schematic diagram of the three-dimensional structure of the guide block of the present invention when viewed from above;
[0030] Fig.10 It is a schematic diagram of the three-dimensional structure of the upper plate of the present invention in a half-section state.
[0031] Explanation of reference numerals in the figure: 1, outer shell; 11, feed port; 12, inner shell; 13, base; 2, drain pipe; 3, water inlet; 31, water pipe; 32, nozzle; 4, crushing structure; 41, crushing knife; 411, guide block; 412, slide rail; 413, turntable; 414, connecting rod; 415, guide column; 42, large gear; 43, small gear; 44, pulley mechanism; 45, pillar; 46. Worm; 47. Turbine; 5. Inner cylinder; 51. Upper cylinder; 511. Groove; 512. Connecting groove; 513. Sealing ring; 514. Bump; 515. Connecting block; 52. Inner frame; 53. Filter hole; 54. Bottom plate; 55. Blade; 6. Rotor; 7. Cutter disc; 71. Upper disc; 72. Inner ring; 73. Outer ring; 74. Outer groove; 75. Extrusion block; 76. Spring; 77. Inner groove. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1-Figure 10 The present invention provides a garbage disposer with a multi-stage sealing structure, comprising an outer shell 1 and an inner cylinder 5 installed therein; a rotor 6 is installed at the bottom end of the inner shell 1, crushing structures 4 are arranged on both sides of the inner cylinder 5, a cutter disc 7 is installed inside the inner cylinder 5, a water injection port 3 is arranged on the top of the inner cylinder 5, and a sewage pipe 2 is connected to one end of the outer shell 1; an inner shell 12 is fixed at the bottom end of the inner shell 1, and a base 13 is fixed at the top of the inner shell 12, a material inlet 11 is arranged on the top of the outer shell 1, and one end of the water injection port 3 is connected to the sewage pipe 2; A water pipe 31 is installed on the top of the inner cylinder 5, and a nozzle 32 is installed on the bottom of the water pipe 31. The nozzles 32 are evenly spaced relative to the bottom of the water pipe 31, and the nozzles 32 are inclined toward the center point. An upper cylinder 51 is installed on the top of the inner cylinder 5, and an inner frame 52 is fixed inside the upper cylinder 51. Filter holes 53 are arranged on the edge of the inner frame 52, and the filter holes 53 are evenly spaced relative to the periphery of the inner frame 52. A blade 55 is fixed on the top of the inner frame 52, and a bottom plate 54 is installed inside the inner cylinder 5.
[0034] Reference Figure 1 , Figure 3 and Figure 5 As shown, when the device is used, the feed port 11 is installed at the bottom of the sink, the water injection port 3 is connected to the kitchen water, and the sewage pipe 2 is connected to the sewer. When in use, the device is turned on, and the food waste is dropped from the feed port 11 to the inside of the inner frame 52. At the same time, the rotor 6 is started to drive the cutter disc 7 to rotate. The extrusion block 75 at the top of the cutter disc 7 uses centrifugal force to press the waste to the inner wall of the inner frame 52. The inner wall of the inner frame 52 is provided with a plurality of blades 55. During the friction process, the waste is decomposed into tiny particles. At the same time, the water injection port 3 is connected to the kitchen water and started. Water enters the water pipe 31 and is sprayed from the nozzle 32 to spray the waste in the inner frame 52, driving the fluidity of the waste, and the crushed qualified waste flows out from the filter hole 53 to the inside of the inner cylinder 5. The bottom plate 54 is umbrella-shaped, so that the sewage flows downward and is discharged from the sewage pipe 2 to the sewer.
[0035] The crushing structure 4 includes a crushing knife 41, a large gear 42, a small gear 43, a pulley mechanism 44, a pillar 45, a worm 46 and a turbine 47; the small gear 43 is installed on the top of the rotor 6, the large gear 42 is installed on both sides of the small gear 43, and the top of the large gear 42 is connected to the pulley mechanism 44, the end of the pulley mechanism 44 away from the large gear 42 is installed with a pillar 45, and the top of the pillar 45 is fixed with a worm 46, the crushing knife 41 is installed on both sides of the inner cylinder 5, and one side of the crushing knife 41 is provided with a turbine 47 , the large gear 42 and the small gear 43 are meshed and connected, the large gear 42 is rotatably installed at the bottom of the base 13, the worm 46 and the turbine 47 are meshed and connected, the side of the crushing knife 41 away from the inner cylinder 5 is fixed with a guide block 411, and the corner of the guide block 411 is provided with a slide rail 412, the bottom of the guide block 411 is installed with a turntable 413, the opposite side of the turntable 413 is fixed with a connecting rod 414, and the top of the connecting rod 414 is provided with a guide column 415, and a sliding structure is formed between the guide column 415 and the slide rail 412;
[0036] Reference Figure 4 , Figure 8 and Fig. 9 As shown, when the device is in use, the rotor 6 rotates, driving the small gear 43 to rotate, and the small gear 43 meshes with the large gear 42. Through the difference between the large and small gears, the large gear 42 rotates relatively slowly. The large gear 42 is connected to the support 45 through the pulley mechanism 44, so that the support 45 and the worm 46 at the top thereof rotate synchronously, and the worm 46 meshes with the turbine 47, so that the turntable 413 on one side thereof rotates, and the turntable 413 drives the guide column 415 to rotate, slide into the slide rail 412 on the guide block 411, and drives the guide block 411 to rotate 90° and then slide out of the slide rail 412, and the turntable 413 idles, and at the same time, the crushing knife 41 connected to the guide block 411 rotates 90° at the same time, which can move the garbage inside the inner frame 52 to avoid the garbage from forming a dead angle at the edge of the crushing knife 41.
[0037] A connecting block 515 is provided at the inner periphery of the bottom end of the upper cylinder 51, and a protrusion 514 is provided at the periphery of the connecting block 515. A groove 511 is provided at the inner periphery of the top end of the inner cylinder 5, and a connecting groove 512 is provided at the periphery of the groove 511. A sealing ring 513 is installed inside the connecting groove 512, and the thickness of the protrusion 514 matches the connecting groove 512. The bottom of the cutter disc 7 is connected to the output end of the rotor 6. An upper disc 71 is installed at the top of the cutter disc 7, and a spring 76 is fixed between the upper disc 71 and the cutter disc 7. An outer ring 73 is provided at the edge of the upper disc 71. An inner ring 72 is provided at the top of the cutter disc 7 inside the outer ring 73, and the outer diameter of the inner ring 72 is smaller than the inner diameter of the outer ring 73. Outer grooves 74 are provided on both sides of the upper disc 71, and inner grooves 77 are provided on the top of the cutter disc 7 outside the outer grooves 74. The inner diameter of the inner groove 77 is larger than the outer diameter of the outer groove 74. Extrusion blocks 75 are fixed on both sides of the top of the upper disc 71.
[0038] Reference Figure 5 , Figure 6 , Figure 7 and Fig.10 As shown, when the device is in use, each time the crushing knife 41 rotates 90°, it will contact the surface of the upper plate 71 when it rotates to the bottom, squeezing it, causing the upper plate 71 to move slightly downward. When the crushing knife 41 rotates upward, the pressure disappears. Under the action of the tension of the spring 76, the upper plate 71 returns to its original position and rebounds to produce a slight vibration, which helps to distribute and crush the food waste in the inner frame 52, so that the waste is more evenly distributed on the upper plate 71. At the same time, the outer ring 73 is covered on the outside of the inner ring 72, and the outer groove 74 is arranged on the outside of the inner groove 77, so as to prevent water from entering the interior of the knife disc 7. The upper cylinder 51 and the inner cylinder 5 are spliced together, the connecting block 515 fits tightly with the groove 511, and a sealing gasket is arranged on the top of the groove 511, so that a sealing effect is achieved between the inner cylinder 5 and the upper cylinder 51, and the protrusion 514 is squeezed into the interior of the connecting groove 512, squeezing the sealing ring 513 inside it. The sealing ring 513 is "O"-shaped and will deform when squeezed, and fits tightly with the interior of the connecting groove 512, thereby strengthening the sealing effect between the inner cylinder 5 and the upper cylinder 51, achieving a multi-stage sealing effect, and preventing water from entering the interior of the outer shell 1 and causing damage to the internal components.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A garbage disposer with a multi-stage sealing structure, comprising an outer shell (1) and an inner cylinder (5) installed inside the outer shell; Features: A rotor (6) is installed at the bottom end of the outer shell (1), crushing structures (4) are arranged on both sides of the inner cylinder (5), a cutter disc (7) is installed inside the inner cylinder (5), a water injection port (3) is arranged at the top of the inner cylinder (5), and one end of the outer shell (1) is connected to a sewage discharge pipe (2); The crushing structure (4) comprises a crushing knife (41), a large gear (42), a small gear (43), a pulley mechanism (44), a support (45), a worm (46) and a turbine (47); The pinion gear (43) is mounted on the top of the rotor (6), large gears (42) are mounted on both sides of the pinion gear (43), and a pulley mechanism (44) is connected to the top of the large gear (42), a support (45) is mounted on one end of the pulley mechanism (44) away from the large gear (42), and a worm (46) is fixed to the top of the support (45), the crushing knife (41) is mounted on both sides of the inner cylinder (5), and a turbine (47) is arranged on one side of the crushing knife (41).
2. A garbage disposer with a multi-stage sealing structure according to claim 1, characterized in that: An inner shell (12) is fixed to the bottom end of the outer shell (1), and a base (13) is fixed to the top end of the inner shell (12); and a material inlet (11) is provided at the top of the outer shell (1).
3. A garbage disposer with a multi-stage sealing structure according to claim 1, characterized in that: A water pipe (31) is installed at the top of the inner cylinder (5) at one end of the water injection port (3), and a nozzle (32) is installed at the bottom of the water pipe (31). The nozzles (32) are distributed at equal intervals with respect to the bottom of the water pipe (31), and the nozzles (32) are inclined toward the center point.
4. A garbage disposer with a multi-stage sealing structure according to claim 1, characterized in that: A guide block (411) is fixed on the side of the crushing knife (41) away from the inner cylinder (5), and a slide rail (412) is arranged at the corner of the guide block (411), and a rotating disk (413) is installed at the bottom of the guide block (411).
5. A garbage disposer with a multi-stage sealing structure according to claim 4, characterized in that: A connecting rod (414) is fixed on the opposite side of the rotating disk (413), and a guide column (415) is arranged on the top of the connecting rod (414), and a sliding structure is formed between the guide column (415) and the slide rail (412).
6. The garbage disposer with a multi-stage sealing structure according to claim 1, characterized in that: The large gear (42) and the small gear (43) are meshingly connected, the large gear (42) is rotatably mounted on the bottom of the base (13), and the worm (46) and the turbine (47) are meshingly connected.
7. The garbage disposer with a multi-stage sealing structure according to claim 1, characterized in that: An upper cylinder (51) is installed on the top of the inner cylinder (5), and an inner frame (52) is fixed inside the upper cylinder (51). Filter holes (53) are arranged on the edge of the inner frame (52), and the filter holes (53) are distributed at equal intervals with respect to the periphery of the inner frame (52). A blade (55) is fixed at the top end of the inner frame (52), and a bottom plate (54) is installed inside the inner cylinder (5).
8. The garbage disposer with a multi-stage sealing structure according to claim 7, characterized in that: A connecting block (515) is provided at the inner periphery of the bottom end of the upper cylinder (51), and a protrusion (514) is provided at the periphery of the connecting block (515); a groove (511) is provided at the inner periphery of the top end of the inner cylinder (5), and a connecting groove (512) is provided at the periphery of the groove (511); a sealing ring (513) is installed inside the connecting groove (512), and the thickness of the protrusion (514) matches that of the connecting groove (512).
9. The garbage disposer with a multi-stage sealing structure according to claim 1, characterized in that: The bottom of the cutter disc (7) is connected to the output end of the rotor (6), an upper disc (71) is installed on the top of the cutter disc (7), a spring (76) is fixed between the upper disc (71) and the cutter disc (7), and an outer ring (73) is arranged on the edge of the upper disc (71).
10. A garbage disposer with a multi-stage sealing structure according to claim 9, characterized in that: An inner ring (72) is arranged at the top of the cutter disc (7) inside the outer ring (73), and the outer diameter of the inner ring (72) is smaller than the inner diameter of the outer ring (73); outer grooves (74) are arranged on both sides of the upper disc (71), and inner grooves (77) are arranged at the top of the cutter disc (7) outside the outer grooves (74); the inner diameter of the inner grooves (77) is larger than the outer diameter of the outer grooves (74); and extrusion blocks (75) are fixed on both sides of the top of the upper disc (71).
Citation Information
Patent Citations
A garbage processor
CN104895161B