Wiring machine

Abstract

The invention discloses a wiring machine, which comprises a rack, a portal frame, a wiring manipulator, a straightening device and an unwinding device, and is characterized in that an operation platform is arranged on the rack, and the operation platform is used for bearing a heating plate; the portal frame is arranged on the operation platform in a striding mode and connected to the rack in a sliding mode so that the portal frame can move in the longitudinal direction of the operation platform, and a transverse moving pair is arranged on the portal frame. The wiring manipulator is in driving connection with the transverse moving pair; the straightening device is connected to the wiring manipulator and comprises a supporting disc, clamping assemblies and a driving assembly, the supporting disc is provided with a center hole used for allowing a cable to penetrate through, the clamping assemblies are evenly arranged on the periphery of the center hole in the circumferential direction, and the driving assembly is in driving connection with the clamping assemblies; the clamping assembly faces or deviates from the center of the supporting disc so as to clamp or loosen the cable; the unwinding device is used for unwinding and conveying a cable. According to the technical scheme, the situation that the cable is bent and not straight is corrected, and it is avoided that the cable is knotted, and wiring precision is affected.

Description

Technical Field

[0001] The present invention relates to the technical field of wiring machines, in particular to a wiring machine. Background Art

[0002] With the rapid development of electronic technology and new energy industries, heating elements, as a common thermal management component, have been widely used in various electrical equipment. Heating elements heat metal, carbon or ceramic materials through electric current to generate heat, and are widely used in electric heating, temperature control equipment, automotive electronics, smart home and other fields. In these applications, heating elements need to be connected to power supply, temperature control system and other components through high-quality cables to ensure that the heating elements can work stably and safely.

[0003] However, due to the special working environment of the heating element (high temperature, high power), the selection of cables and wiring design become important factors affecting the performance of the heating element and the safety of the system. When the wiring requirements of the heating element are more complex, involving multiple requirements such as the arrangement, bending, and fixed length of multiple cables, traditional wiring technology is often difficult to meet the needs of high precision and high efficiency. The cable itself may be naturally bent or tangled due to reasons such as being too long, improperly stored, and unevenly stretched. If the wiring machine cannot effectively identify and correct these problems, the cable may be bent or not straight during the wiring process, affecting the wiring accuracy. Summary of the invention

[0004] The main purpose of the present invention is to provide a wiring machine, which is intended to correct the bending and crookedness of cables and avoid cable knotting, thereby affecting wiring accuracy.

[0005] To achieve the above object, the present invention provides a wiring machine, comprising:

[0006] A frame, wherein an operating platform is provided on the frame, and the operating platform is used to carry the heating plate;

[0007] A gantry, the gantry being straddled on the operating platform and slidably connected to the frame so that the gantry can move longitudinally along the operating platform, and a transverse moving pair is provided on the gantry;

[0008] A wiring manipulator, the wiring manipulator drivingly connected to the lateral moving pair so as to enable the wiring manipulator to move laterally along the operating platform;

[0009] A straightening device, the straightening device is connected to the wiring manipulator, the straightening device comprises a support plate, a clamping assembly and a driving assembly, the support plate is provided with a central hole for passing the cable, the clamping assembly is circumferentially uniformly arranged at the periphery of the central hole, the driving assembly is drivingly connected to the clamping assembly so that the clamping assembly moves toward or away from the center of the support plate to clamp or loosen the cable; and

[0010] The unwinding device is used to unwind and convey the cable. After the unwinding device unwinds the cable, it passes through the straightening device and is inserted into the wiring manipulator to wire the heating plate.

[0011] In a possible implementation, the clamping assembly includes:

[0012] A mounting seat, the mounting seat is connected to the supporting plate, and a sliding groove is provided on the mounting seat;

[0013] A rack structure, wherein the rack structure is slidably connected in the sliding groove, and the rack structure is drivingly connected to the driving assembly;

[0014] A clamping unit is connected to the end surface of the rack structure facing away from the mounting seat, a roller is provided at one end of the clamping unit close to the center of the support plate, and the driving component drives the rack structure toward or away from the center of the support plate to allow the roller to clamp or loosen the cable.

[0015] In a possible implementation, the driving assembly includes:

[0016] A gear ring, the gear ring is sleeved on the support disk and is rotatably connected to the support disk;

[0017] A motor, wherein the motor is drivingly connected to a worm, and the worm is drivingly connected to the ring gear;

[0018] The driven gear set includes a first driven gear and a second driven gear fixed coaxially, the first driven gear is drivingly connected to the ring gear, and the second driven gear is drivingly connected to the rack structure.

[0019] In a possible implementation, the wiring manipulator includes:

[0020] A lifting structure, the lifting structure is drivingly connected to the lateral moving pair;

[0021] A bracket, the bracket being connected to the lifting structure;

[0022] A wire-passing conduit, the wire-passing conduit being connected to the bracket and being arranged concentrically with the central hole of the support plate;

[0023] A wire clamping structure is arranged above the wire passage pipe and connected to the bracket.

[0024] In a possible implementation, the lifting structure includes:

[0025] A fixed structure connected to the lateral moving pair;

[0026] A screw rod structure, wherein the screw rod structure is connected to the fixed structure;

[0027] A driving member, the driving member is drivingly connected to the screw structure and fixed to the fixed structure; and

[0028] A lifting seat is drivingly connected to the screw rod structure, and the bracket is connected to the lifting seat.

[0029] In a possible implementation, the unwinding device includes:

[0030] An unwinding frame, the unwinding frame is connected to the frame;

[0031] An unwinding roller, connected to the unwinding frame, for winding the cable;

[0032] A wire guide mechanism is connected to the unwinding frame and is located at the front side of the unwinding roller in the wire outlet direction, and is used for guiding the cable.

[0033] In a possible implementation, the wire guide mechanism includes a reciprocating guide assembly and a guide block, the reciprocating guide assembly is connected to the unwinding frame, the guide block is slidably disposed on the reciprocating guide assembly, and the guide block is provided with a through hole for the cable to pass through.

[0034] The technical solution of the present invention improves the automation level and operating accuracy of the wiring machine as a whole by organically combining a frame, an operating platform, a gantry, a wiring manipulator, a straightening device and a reeling device, and can achieve accurate and efficient cable layout, ensuring that the cables are not damaged and operate stably during the wiring process, thereby greatly improving the efficiency, stability and reliability of the wiring operation, while reducing manual intervention and optimizing the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0036] Figure 1 It is a structural schematic diagram of an embodiment of a wiring machine of the present invention;

[0037] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0038] Figure 3 Schematic diagram of the internal structure of a straightening device according to an embodiment of the present invention.

[0039] Description of Figure Numbers:

[0040] 10. Frame; 11. Operating platform; 20. Gantry; 21. Lateral moving pair; 30. Wiring manipulator; 31. Lifting structure; 311. Fixed structure; 312. Screw structure; 313. Driving member; 314. Lifting seat; 32. Bracket; 33. Wire pipe; 34. Wire clamping structure; 40. Straightening device; 41. Support plate; 411. Center hole; 42. Clamping assembly; 421. Mounting seat; 421 1. Sliding groove; 422. Rack structure; 423. Clamping unit; 4231. Roller; 43. Driving assembly; 431. Ring gear; 432. Driven gear set; 4321. First driven gear; 4322. Second driven gear; 433. Worm; 50. Unwinding device; 51. Unwinding frame; 52. Unwinding roller; 53. Guide mechanism; 531. Reciprocating guide assembly; 532. Guide block; 5321. Through hole.

[0041] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0043] In view of the problems in the background technology, the present invention proposes a wiring machine, comprising:

[0044] A frame 10, on which an operating platform 11 is disposed, and the operating platform 11 is used to carry a heating plate;

[0045] A gantry 20, the gantry 20 is straddled on the operating platform 11 and is slidably connected to the frame 10, so that the gantry 20 moves along the longitudinal direction of the operating platform 11, and a transverse moving pair 21 is provided on the gantry 20;

[0046] A wiring manipulator 30, wherein the wiring manipulator 30 is drivingly connected to the lateral moving pair 21 so as to enable the wiring manipulator 30 to move laterally along the operating platform 11;

[0047] A straightening device 40, the straightening device 40 is connected to the wiring manipulator 30, the straightening device 40 comprises a support plate 41, a clamping assembly 42 and a driving assembly 43, the support plate 41 is provided with a central hole 411 for passing cables, the clamping assembly 42 is uniformly arranged around the periphery of the central hole 411, the driving assembly 43 is drivingly connected to the clamping assembly 42, so that the clamping assembly 42 is directed toward or away from the center of the support plate 41 to clamp or loosen the cable; and

[0048] The unwinding device 50 is used to unwind and convey the cable. After unwinding the cable, the unwinding device 50 passes through the straightening device 40 and is inserted into the wiring manipulator 30 to wire the heating plate.

[0049] Combined with reference Figures 1 to 3As shown, in this embodiment, the rack 10 is the basic structure of the entire wiring machine, supporting all other components. It provides a physical framework and stability so that the wiring machine can maintain stable operation. The rack 10 is usually made of steel structure or aluminum alloy material, and has sufficient strength and stability to support all components of the wiring machine. The operating platform 11 is used to carry the heating plate, so that the heating plate remains stable and in a fixed position during the wiring process. The platform needs to be able to withstand a certain weight and is convenient for the operator or machine to operate. The operating platform 11 can be a structure with adjustable height, which is convenient for adapting to heating plates of different sizes or types. The surface of the platform may use anti-skid materials to ensure that the heating plate does not deviate during the wiring process. The gantry 20 is an important supporting structure, which spans the operating platform 11 and allows the wiring manipulator 30 to move in the longitudinal direction of the platform. The sliding of the gantry 20 can achieve accurate positioning and control of the wiring manipulator 30. The gantry 20 can use linear slides and sliders (such as guide rails and roller systems) to allow it to move smoothly along the longitudinal track of the frame 10. The movement of the gantry 20 is controlled by the motor drive system, and the longitudinal position of the wiring manipulator 30 on the platform can be accurately controlled. The lateral moving pair 21 is installed on the gantry 20, allowing the wiring manipulator 30 to move in the lateral direction of the platform, which is one of the key functions of the wiring machine, so that the wiring manipulator 30 can accurately lay cables. The lateral moving pair 21 can be composed of components such as servo motors, slides, and sliders, and can accurately control the lateral position of the manipulator on the operating platform 11. Through programming control, the wiring manipulator 30 can move freely along a predetermined path on the platform. The wiring manipulator 30 is the main component for performing wiring tasks. It drives the lateral moving pair 21 to accurately lay cables on the heating plate along the lateral direction of the operating platform 11. The wiring manipulator 30 can be driven by a servo motor, a stepper motor or a pneumatic device, and the end of the manipulator may be equipped with a specific clamp, a suction cup or other tools for grabbing and placing cables. The straightening device 40 is used to straighten the cable before wiring, ensuring that the cable will not bend, knot or other problems during the wiring process, and provide straight cables to ensure the accuracy of wiring. Among them, the support disk 41 is located at the center of the cable, and the cable is guided through the center hole 411 of the support disk 41. The support disk 41 plays a role in stabilizing the cable and ensuring that the cable is not pulled or twisted. The clamping assembly 42 is evenly installed on the periphery of the support disk 41, and is used to clamp or loosen the cable. Through the action of the clamping assembly 42, precise control of the cable can be achieved. The driving assembly 43 is connected to the clamping assembly 42, driving the clamping assembly 42 to move toward or away from the center of the support disk 41, thereby achieving clamping or loosening of the cable. The driving assembly 43 can be an electric motor, a pneumatic device or a stepping motor. The unwinding device 50 is used to release the cable from the cable reel and transport it to the straightening device 40, ensuring that the cable is supplied stably and continuously during the wiring process to avoid breakage or knotting.The unwinding device 50 may be composed of components such as an electric motor, a tension sensor, and a guide wheel. The tension control system ensures that the cable is not too loose or too tight when unwinding, thereby avoiding damage to the cable. The unwinding device 50 may also have an intelligent control function to adjust the speed and tension of the cable unwinding according to different cable types and wiring requirements.

[0050] Specifically, the unwinding device 50 unwinds the cable from the reel to ensure that the cable is smoothly and steadily transported to the straightening device 40. During the unwinding process, the tension control system monitors the tension of the cable in real time to ensure that the cable is not too tight or too loose. The cable is transported to the straightening device 40 through the unwinding device 50. The support plate 41 of the straightening device 40 guides the cable through the center hole 411, and the clamping assembly 42 controls the clamping or loosening of the cable through the driving assembly 43 to ensure that the cable remains straight. The straightened cable is accurately arranged on the heating plate by the wiring manipulator 30. The wiring manipulator 30 completes the precise wiring of the cable through the longitudinal movement of the gantry 20 and the lateral movement of the lateral moving pair 21. During the wiring process, the system monitors the position, tension, and wiring status of the cable in real time through sensors, visual recognition systems, etc. to ensure that the cable is laid according to the predetermined path. If there is a deviation, the system will automatically adjust and correct it.

[0051] It should be noted that the design of the straightening device 40 can be customized according to different cable specifications. For example, for special types of cables (such as optical fibers, power lines, etc.), a special straightening module can be designed to ensure that the cables are not damaged. The wiring manipulator 30 can be replaced by a multi-axis robot with higher degrees of freedom, which can provide higher flexibility and precision in more complex wiring scenarios.

[0052] The present application improves the automation and operation accuracy of the wiring machine as a whole through the organic combination of the frame 10, the operating platform 11, the gantry 20, the wiring manipulator 30, the straightening device 40 and the unwinding device 50, and can achieve accurate and efficient cable layout, ensuring that the cables are not damaged and run stably during the wiring process, thereby greatly improving the efficiency, stability and reliability of the wiring operation, while reducing manual intervention and optimizing the production process. The design of the straightening device 40 effectively avoids the twisting, tangling and damage of the cables during the wiring process, and improves the stability and reliability of the wiring process.

[0053] In a possible implementation, the clamping assembly 42 includes:

[0054] A mounting seat 421, the mounting seat 421 is connected to the supporting plate 41, and a sliding groove 4211 is provided on the mounting seat 421;

[0055] A rack structure 422, wherein the rack structure 422 is slidably connected to the sliding groove 4211, and the rack structure 422 is drivingly connected to the driving assembly 43;

[0056] The clamping unit 423 is connected to the end surface of the rack structure 422 away from the mounting seat 421, and a roller 4231 is provided at one end of the clamping unit 423 close to the center of the support plate 41. The driving component 43 drives the rack structure 422 toward or away from the center of the support plate 41 to allow the roller 4231 to clamp or loosen the cable.

[0057] Combined with reference Figure 3As shown, in this embodiment, the mounting seat 421 is the basic component of the clamping assembly 42, which is used to connect the clamping assembly 42 to the support plate 41 and provide a stable support platform, which provides an installation and fixing position for the sliding groove 4211 and the rack structure 422. The mounting seat 421 can be fixedly connected to the support plate 41, and may adopt a thread, a buckle or other mechanical connection method. The sliding groove 4211 set on the mounting seat 421 provides a sliding path for the rack structure 422 to ensure that the rack structure 422 can move smoothly and stably. The sliding groove 4211 is a structure on the mounting seat 421, which provides a sliding track for the rack structure 422. The design of the sliding groove 4211 can ensure that the rack structure 422 slides smoothly and accurately along a predetermined direction. The sliding groove 4211 needs to be matched with the installation method of the rack structure 422 and the smoothness of sliding. Usually, the sliding groove 4211 has a certain length to support the moving range of the rack structure 422, and the width of the slot needs to match the size of the rack to avoid being too tight or too loose. The rack structure 422 is a key component. Through the connection with the drive assembly 43, the rack structure 422 can drive the clamping unit 423 to move along the sliding groove 4211. The design of the rack structure 422 enables the drive assembly 43 to accurately control the movement of the clamping unit 423 through rotation or reciprocating motion, thereby achieving the clamping or loosening of the cable. The clamping unit 423 clamps or loosens the cable through the action of the roller 4231. The movement and clamping force of the clamping unit 423 are driven by the movement of the rack structure 422, accurately controlling the tension and position of the cable, and ensuring the linearity and stability of the cable during the wiring process. The clamping unit 423 is usually equipped with a roller 4231 or other clamp for direct contact with the cable. The position and material selection of the roller 4231 are crucial, and it is necessary to ensure that the cable will not be damaged. The position of roller 4231 can be moved toward or away from the center of support disk 41 by the control of rack. Roller 4231 is a key component of clamping unit 423, used to clamp or release the cable by physical contact. Roller 4231 must ensure that it can apply pressure smoothly and evenly and contact the surface of the cable without slipping or damage. Roller 4231 can be made of soft or moderate material (such as rubber or plastic) to avoid scratching or indenting the surface of the cable. The diameter and material of roller 4231 need to be selected according to the type and size of the cable. Drive assembly 43 is responsible for providing power, driving clamping unit 423 by controlling the movement of rack structure 422, so that roller 4231 can accurately clamp or release the cable. Drive assembly 43 can be an electric motor, a pneumatic device or a stepper motor. The driving component 43 can be connected to the rack structure 422 through a motor, and the rack is driven to move by rotation, thereby controlling the action of the clamping unit 423. In a wiring machine, the driving component 43 is usually combined with a control system to accurately control the movement of the rack structure 422 according to a predetermined program to ensure the accuracy and speed of the clamping action.

[0058] The present application achieves more accurate cable clamping and straightening by optimizing the structure of the clamping assembly 42 in the straightening device 40. The clamping assembly 42 can effectively control the tension of the cable through the design of the rack structure 422 and the roller 4231, thereby reducing the friction and damage of the cable, thereby improving the stability and accuracy of the cable arrangement. This optimization makes the cable routing process smoother and avoids the common knotting or misalignment problems in traditional routing methods.

[0059] In a possible implementation, the driving assembly 43 includes:

[0060] A gear ring 431, wherein the gear ring 431 is sleeved on the support plate 41 and is rotatably connected to the support plate 41;

[0061] A motor (indicated by ), wherein the motor is drivingly connected to a worm 433, and the worm 433 is drivingly connected to the ring gear 431;

[0062] The driven gear set 432 includes a first driven gear 4321 and a second driven gear 4322 that are coaxially fixed. The first driven gear 4321 is drivingly connected to the ring gear 431 , and the second driven gear 4322 is drivingly connected to the rack structure 422 .

[0063] Combined with reference Figure 3As shown, in this embodiment, the ring gear 431 is one of the core transmission components of the drive assembly 43. It is connected to the support disc 41 by rotation, receives the drive from the motor, and promotes the action of the entire clamping assembly 42. The ring gear 431 is the basis for driving the clamping assembly 42, and usually works in conjunction with other gear transmission systems (such as driven gears) to transmit motion to the clamping unit. The ring gear 431 can be sleeved on the support disc 41 and is connected to the support disc 41 by some mechanical means (such as sliding bearings, ball bearings or synchronous locking devices). The material of the ring gear 431 is usually steel or high-strength alloy to ensure wear resistance and stability for long-term use. The motor provides driving power, and the worm 433 converts the rotational power of the motor into the rotational power of the ring gear 431. The cooperation of the worm 433 and the ring gear 431 enables the rotation of the motor to transmit a larger torque at a lower speed, thereby realizing the demand for precise control of the clamping unit. The motor can be a DC motor, a stepper motor or a servo motor, and the specific selection depends on the control accuracy and power requirements. The motor is connected to the worm 433 through a shaft, and the spiral structure of the worm 433 can drive the gear ring 431 meshing therewith to rotate. The driven gear set 432 includes a first driven gear 4321 and a second driven gear 4322, which realize the step-by-step transmission of power and ultimately control the action of the clamping unit. Specifically, the cooperation of the first driven gear 4321 and the second driven gear 4322 can effectively transfer power from the motor to the rack structure 422, thereby driving the clamping unit to clamp or release. The first driven gear 4321 receives the rotational power from the gear ring 431 by meshing with the gear ring 431, and transmits it to the second driven gear 4322. The meshing mode of the first driven gear 4321 and the gear ring 431 can be straight teeth or helical teeth. The first driven gear 4321 needs to be installed in a fixed position and can be tightly meshed with the gear ring 431, thereby realizing non-slip power transmission. The second driven gear 4322 and the first driven gear 4321 are coaxially arranged to transmit power to the rack structure 422, and the movement of the rack structure 422 directly drives the clamping unit to clamp or release the cable. The second driven gear 4322 is usually designed to be coaxially fixed with the first driven gear 4321 to ensure that the two can move in coordination.

[0064] Specifically, the motor drives the worm 433 through electricity, and the rotational power of the worm 433 is transmitted to the ring gear 431. The rotation of the worm 433 drives the ring gear 431 to rotate. Due to the transmission method between the worm 433 and the ring gear 431, when the worm 433 drives the ring gear 431, a higher torque output is usually generated, which is very important for applications that require high clamping force. The rotational movement of the ring gear 431 transmits the rotational power to the first driven gear 4321 through meshing with the first driven gear 4321. The tooth profile of the first driven gear 4321 matches that of the ring gear 431, so that the power can be transmitted without gap. The rotation of the first driven gear 4321 drives the second driven gear 4322 to rotate. The second driven gear 4322 is usually coaxial with the first driven gear 4321 to ensure that the two always rotate synchronously. The second driven gear 4322 transmits power to the rack structure 422 by connecting with the rack structure 422, driving the rack to move along the sliding groove 4211, and the movement of the rack structure 422 drives the movement of the clamping unit 423, so that the roller 4231 can accurately clamp or release the cable.

[0065] The present application realizes precise control of the wiring machine drive system by adopting the transmission mechanism of the ring gear 431 and the worm 433, and the configuration of the driven gear set 432. This design can provide smooth and reliable power transmission, ensuring the movement accuracy and stability of the wiring manipulator 30. In addition, through this efficient drive system, the wiring machine can maintain high efficiency and low failure rate during long-term operation, thereby improving the overall work efficiency and service life.

[0066] In a possible implementation manner, the wiring manipulator 30 includes:

[0067] A lifting structure 31, wherein the lifting structure 31 is drivingly connected to the lateral moving pair 21;

[0068] A bracket 32, wherein the bracket 32 ​​is connected to the lifting structure 31;

[0069] A wire-passing pipe 33, the wire-passing pipe 33 is connected to the bracket 32 ​​and is arranged concentrically with the central hole 411 of the support plate 41;

[0070] The wire clamping structure 34 is disposed above the wire passage 33 and connected to the bracket 32 ​​.

[0071] Combined with reference Figure 1 and Figure 2As shown, in this embodiment, the lifting structure 31 is a part of the wiring manipulator 30, which is used to realize the vertical movement of the wiring manipulator 30. It allows the wiring manipulator 30 to adjust its height in the longitudinal direction, thereby ensuring that the clamping structure 34 can accurately operate the cable at different heights and positions. The lifting structure 31 is usually composed of an electric lift, a cylinder, a lead screw or a hydraulic system. It can select different driving modes according to the specific needs of the wiring machine. For example, an electric lift can provide higher precision and stability, while a cylinder or a hydraulic system is suitable for applications with fast movement and large loads. The design of the lifting structure 31 should ensure smooth lifting movement and avoid shaking or offset. The bracket 32 ​​is connected to the lifting structure 31 and supports other components (such as the wire pipe 33 and the clamping structure 34) to ensure the stability of these components. The function of the bracket 32 ​​is to connect the lifting structure 31 with other modules and keep the overall structure of the system stable. The bracket 32 ​​can be a metal structure with higher strength, made of steel or aluminum alloy. It needs to have sufficient rigidity to ensure that the wiring manipulator 30 is not disturbed or vibrated by the outside world when working. The connection method of the bracket 32 ​​is usually welding or bolting, so that it can carry the upper wire duct 33 and the wire clamping structure 34. The wire duct 33 is an important component of the wiring manipulator 30, which is used to carry and guide the cables. It is concentrically arranged with the center hole 411 of the support plate 41 to ensure that the cables can smoothly pass through the wiring manipulator 30 and be accurately placed on the heating plate. The wire duct 33 is usually a cylindrical pipe, and its inner diameter size is designed to match the diameter of the cable used. The material of the wire duct 33 is usually plastic or metal pipe to ensure its durability and adaptability. The pipe needs to have a certain bending ability to ensure that the cable will not be crushed or kinked during the passage. The wire clamping structure 34 is arranged above the wire duct 33, which is responsible for fixing and clamping the cable to ensure that the cable will not slip or fall off during the arrangement process. It controls the tension of the cable through the clamping force and ensures that the cable remains stable during the arrangement process. The clamping structure 34 is usually composed of a clamping device, a spring, a cylinder or a servo motor and other driving components. The clamping device can be a mechanical clamp, a suction cup, a spring clamp, etc., and needs to be customized according to the type and diameter of the cable to ensure that the clamping force is moderate and does not damage the cable. The position and clamping force of the clamping structure 34 need to be precisely controlled to ensure that the cable will not be overstretched or tangled during the wiring process.

[0072] The present application uses the lifting structure 31 and the wire clamping structure 34 of the wiring manipulator 30 to enable the wiring machine to flexibly adjust the wiring height to adapt to heating plates of different types and specifications. The lifting structure 31 ensures that the wiring manipulator 30 can accurately adjust the height to ensure that the cable always maintains the best position during the layout process, while the wire clamping structure 34 effectively controls the stability and accuracy of the cable, thereby improving the flexibility and accuracy of the wiring process.

[0073] In a possible implementation, the lifting structure 31 includes:

[0074] A fixed structure 311, wherein the fixed structure 311 is connected to the lateral moving pair 21;

[0075] A screw rod structure 312, wherein the screw rod structure 312 is connected to the fixed structure 311;

[0076] A driving member 313, wherein the driving member 313 is drivingly connected to the screw structure 312 and is fixed to the fixing structure 311; and

[0077] The lifting seat 314 is drivingly connected to the screw structure 312 , and the bracket 32 ​​is connected to the lifting seat 314 .

[0078] Combined with reference Figure 2As shown, in this embodiment, the function of the fixed structure 311 is to stably connect other components of the lifting system (such as the screw structure 312, the lifting seat 314, etc.) to the lateral moving pair 21, so as to provide support and fixation for the lifting structure 31. The fixed structure 311 ensures the overall stability of the lifting system and prevents shaking or deviation during the wiring process. The fixed structure 311 is usually made of high-strength materials such as steel or aluminum alloy, and has good rigidity and durability. It is usually connected to the lateral moving pair 21, the screw structure 312 and the lifting seat 314 by welding or bolting to ensure the stability of the entire system when moving. The screw structure 312 is one of the core transmission components of the lifting system. It converts the rotating power into a linear displacement in the vertical direction in a spiral manner, thereby realizing the lifting movement of the wiring manipulator 30. The screw structure 312 can ensure the accuracy and stability of the lifting movement, and has a high load-bearing capacity. The screw structure 312 is generally composed of a screw and a nut. The screw drives the nut to move along the axial direction by rotating. The nut is fixed on the lifting seat 314, so that the lifting seat 314 produces a lifting action. The material of the screw is usually high-strength steel to ensure long-term use and stability. In order to reduce friction loss and improve efficiency, a ball screw can be used. This design can greatly reduce friction and improve lifting accuracy and speed. The drive member 313 is responsible for providing rotational power, transmitting the power of the motor or other driving source to the screw structure 312, so as to realize the rotation of the screw. The role of the drive member 313 is to drive the screw to perform lifting actions through power transmission, and promote the lifting seat 314 and the entire wiring manipulator 30 to lift and lower. The drive member 313 is usually a motor (such as a stepper motor, a servo motor or a DC motor) and a drive system (such as a gear, a worm 433 or a belt). The rotational power of the motor is transmitted to the screw through the transmission component to drive the screw to rotate. The drive member 313 needs to have good control accuracy and response speed. Especially in the wiring process, the lifting process needs to be accurately regulated to avoid errors or unstable movements. The lifting seat 314 is connected to the screw structure 312. As the actual load-bearing component of the lifting system, the lifting seat 314 moves up and down through the rotation of the screw. The bracket 32 ​​is connected to the lifting seat 314 and moves with the lifting seat 314. The design of the lifting seat 314 needs to be able to bear the weight of the wiring manipulator 30 and the cable and maintain stability during the movement. The lifting seat 314 is usually made of a high-strength material (such as aluminum alloy or steel) and is designed as a structure with a strong bearing capacity to support the bracket 32 ​​and the wiring manipulator 30. During the lifting process, the lifting seat 314 needs to be closely matched with the nut of the screw to ensure the accuracy and stability of the movement process. In order to reduce wear and improve efficiency, it is possible to consider using rolling bearings, sliders and other devices to reduce friction and improve lifting accuracy.

[0079] The present application realizes precise control of the lifting and lowering motion of the wiring manipulator 30 by configuring the screw rod and the driving member 313 in the lifting structure 31. This design enables the wiring machine to be smoothly adjusted between different heights, improving the flexibility and adaptability of cable arrangement. In addition, the efficient drive and stability of the screw rod structure 312 enhance the working accuracy and durability of the wiring machine, and reduce mechanical wear and failure in long-term use.

[0080] In a possible implementation, the unwinding device 50 includes:

[0081] An unwinding frame 51, wherein the unwinding frame 51 is connected to the frame 10;

[0082] An unwinding roller 52, the unwinding roller 52 is connected to the unwinding frame 51 and is used for winding the cable;

[0083] The wire guide mechanism 53 is connected to the unwinding frame 51 and is located at the front side of the unwinding roller 52 in the wire outlet direction, and is used for guiding the cable.

[0084] Combined with reference Figure 1As shown, in this embodiment, the unwinding frame 51 is the supporting structure of the entire unwinding device 50, which is connected to the frame 10. Its function is to provide support for the unwinding roller 52 and ensure the stability of the unwinding roller 52 so that it can work normally. The unwinding frame 51 can be a frame structure that can withstand the force during the unwinding process and provide necessary support. The unwinding frame 51 is usually made of high-strength materials such as steel or aluminum alloy to ensure that it has sufficient bearing capacity and rigidity. The unwinding frame 51 needs to take into account the installation space, bearing load and stability during the cable unwinding process. Usually, the unwinding frame 51 is fixed to the frame 10 by bolts or welding, and can be designed as an adjustable structure to adapt to cable reels of different specifications and sizes. The unwinding roller 52 is one of the core components of the unwinding device 50, which is responsible for supporting and controlling the unwinding of the cable. It unwinds the cable from the reel through rotation and conveys it forward. The design of the unwinding roller 52 needs to ensure that the cable will not be knotted, twisted or have other problems, and at the same time provide sufficient tension to ensure that the cable is smoothly conveyed to the conductor mechanism 53. The unwinding roller 52 is usually made of wear-resistant materials (such as steel or alloy) to improve its service life and wear resistance. The diameter and surface roughness of the unwinding roller 52 need to be adjusted according to the type and specification of the cable to ensure that the cable can smoothly pass around the roller. In order to avoid excessive tension in the cable during the unwinding process, the unwinding roller 52 is usually equipped with a tension control system, such as an adjustable speed system driven by an electric motor to adjust the rotation speed of the unwinding roller 52 to ensure smooth release of the cable. The wire mechanism 53 is located on the front side of the unwinding roller 52 and is used to guide the cable released from the unwinding roller 52. It ensures that the cable maintains the correct direction during the unwinding process and prevents the cable from being offset, knotted or entangled. The wire mechanism 53 can be composed of a plurality of guide rollers or guide wheels, which help the cable to be smoothly transported to the clamping structure 34 of the wiring manipulator 30 along a predetermined path. The wire guide mechanism 53 needs to ensure that the cable can pass smoothly during the unwinding process and be guided to the entrance of the wiring robot 30. The wire guide mechanism 53 is usually composed of multiple guide rollers or guide wheels. These guide components can be flexibly adjusted to adapt to different cable types and specifications. The guide rollers or guide wheels are usually made of low-friction materials (such as plastic or alloy) to reduce friction and prevent damage to the cable.

[0085] Specifically, first, the cable reel is installed on the unwinding frame 51, and the unwinding roller 52 pulls the cable out of the reel by connecting with the reel, and the rotation of the unwinding roller 52 sends the cable to the wire mechanism 53. The wire mechanism 53 is located at the front side of the unwinding roller 52, and is mainly used to guide the cable to ensure that the cable is transported to the wiring manipulator 30 along the correct path. The wire mechanism 53 can adjust the direction of the cable through multiple guide rollers or guide wheels so that the cable will not deviate from the predetermined path and avoid knotting or entanglement. During the entire unwinding process, the rotation speed and tension of the unwinding roller 52 need to be precisely controlled to ensure that the unwinding speed of the cable meets the needs of the wiring manipulator 30. Excessive tension may cause damage or breakage of the cable, while too little tension may cause the cable to become loose or unstable during the unwinding process. The unwinding roller 52 can be equipped with a tension control system to ensure the smooth output of the cable. Guided by the wire mechanism 53, the cable is smoothly transported to the clamping structure 34 of the wiring manipulator 30, and the wiring manipulator 30 further operates and completes the arrangement of the cable.

[0086] The present application realizes smooth unwinding and precise guidance of the cable through the design of the unwinding frame 51 and the unwinding roller 52. The unwinding device 50 can effectively reduce the friction and knotting of the cable during the unwinding process, ensuring that the cable is smoothly transmitted to the wiring robot 30. This design improves the efficiency of wiring, reduces manual intervention, and enhances the protection of the cable to prevent the cable from being damaged due to improper operation.

[0087] In a possible embodiment, the wire guide mechanism 53 includes a reciprocating guide assembly 531 and a guide block 532, the reciprocating guide assembly 531 is connected to the unwinding frame 51, the guide block 532 is slidably disposed on the reciprocating guide assembly 531, and the guide block 532 is provided with a through hole 5321 for the cable to pass through.

[0088] Combined with reference Figure 1As shown, in this embodiment, the reciprocating guide assembly 531 is the main driving part of the wire mechanism 53, which is connected to the unwinding frame 51 and controls the movement of the guide block 532 through reciprocating motion. Its purpose is to guide the cable to a predetermined position through the guide block 532, ensuring that the cable can smoothly enter the access area of ​​the wiring manipulator 30 during the unwinding process. The reciprocating motion can ensure that the cable maintains stable and continuous transportation during the entire wiring process. The reciprocating guide assembly 531 is generally composed of a driving device (such as a motor, a pneumatic cylinder or an electromagnetic drive) and a slide rail system. The driving device pushes and pulls the guide block 532 through reciprocating motion to control the transportation direction of the cable. The slide rail system can be designed as a straight or curved track to ensure that the guide block 532 can slide stably and smoothly along the track. The guide block 532 is a key component in the wire mechanism 53. It is responsible for guiding the cable to move along a specific path and ensuring that the cable will not deviate, knot or entangle. One or more through holes 5321 are provided on the guide block 532. Through these holes, the cable can pass smoothly and enter the wiring manipulator 30 for the next operation. The guide block 532 is usually made of a wear-resistant, low-friction material (such as plastic, aluminum alloy or other alloy materials). The design of the guide block 532 needs to take into account the diameter and material of the cable to ensure that the cable can pass smoothly. The size of the via 5321 needs to accurately match the specifications of the cable to avoid friction or wear of the cable during the guiding process. The via 5321 is a key part on the guide block 532. It provides a channel for the cable so that the cable can pass through the guide block 532 smoothly. The design of the via 5321 is very important for the guidance of the cable. It is necessary to ensure that its size and shape can perfectly match the diameter of the cable to avoid the cable from getting stuck or damaged in the via 5321. The via 5321 is usually customized according to the specifications of the cable and can be round or other shapes. In order to reduce friction, a low-friction coating (such as a PTFE coating) can be used to cover the inner surface of the via 5321 to reduce wear on the cable. The number and distribution of the vias 5321 can also be optimized according to the design requirements of the wiring machine to ensure that the cable is always in a stable guiding state.

[0089] The present application further improves the stability and accuracy of the wire mechanism 53 by adding a reciprocating guide component 531 and a guide block 532. This design can accurately guide the cables without deviation, knotting or damage during the wiring process, ensuring the smooth flow of the cables on the conveying path. The motion design of the reciprocating guide component 531 enhances the adaptability of the wiring machine, and can be flexibly adjusted under different working environments and wiring requirements, thereby improving the overall efficiency of the equipment and the cable protection effect.

[0090] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0091] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A wiring machine, characterized in that: include: A frame, wherein an operating platform is provided on the frame, and the operating platform is used to carry the heating plate; A gantry, the gantry being straddled on the operating platform and slidably connected to the frame so that the gantry can move longitudinally along the operating platform, and a transverse moving pair is provided on the gantry; A wiring manipulator, the wiring manipulator drivingly connected to the lateral moving pair, so that the wiring manipulator moves laterally along the operating platform; A straightening device, the straightening device is connected to the wiring manipulator, the straightening device comprises a support plate, a clamping assembly and a driving assembly, the support plate is provided with a central hole for passing the cable, the clamping assembly is circumferentially uniformly arranged at the periphery of the central hole, and the driving assembly is drivingly connected to the clamping assembly so that the clamping assembly moves toward or away from the center of the support plate to clamp or loosen the cable; as well as The unwinding device is used to unwind and convey the cable. After the unwinding device unwinds the cable, it passes through the straightening device and is inserted into the wiring manipulator to wire the heating plate.

2. The wiring machine according to claim 1, characterized in that The clamping assembly comprises: A mounting seat, the mounting seat is connected to the supporting plate, and a sliding groove is provided on the mounting seat; A rack structure, wherein the rack structure is slidably connected in the sliding groove, and the rack structure is drivingly connected to the driving assembly; A clamping unit is connected to the end surface of the rack structure facing away from the mounting seat, a roller is provided at one end of the clamping unit close to the center of the support plate, and the driving component drives the rack structure toward or away from the center of the support plate to allow the roller to clamp or loosen the cable.

3. The wiring machine according to claim 2, characterized in that: The drive assembly comprises: A gear ring, the gear ring is sleeved on the support disk and is rotatably connected to the support disk; A motor, wherein the motor is drivingly connected to a worm, and the worm is drivingly connected to the ring gear; The driven gear set includes a first driven gear and a second driven gear fixed coaxially, the first driven gear is drivingly connected to the ring gear, and the second driven gear is drivingly connected to the rack structure.

4. The wiring machine according to any one of claims 1 to 3, characterized in that: The wiring manipulator comprises: A lifting structure, the lifting structure is drivingly connected to the lateral moving pair; A bracket, the bracket being connected to the lifting structure; A wire-passing conduit, the wire-passing conduit being connected to the bracket and being arranged concentrically with the central hole of the support plate; A wire clamping structure is arranged above the wire passage pipe and connected to the bracket.

5. The wiring machine according to claim 4, characterized in that The lifting structure comprises: A fixed structure connected to the lateral moving pair; A screw rod structure, wherein the screw rod structure is connected to the fixed structure; a driving member, the driving member is drivingly connected to the screw structure and fixed to the fixed structure; and A lifting seat is drivingly connected to the screw rod structure, and the bracket is connected to the lifting seat.

6. The wiring machine according to claim 1, characterized in that The unwinding device comprises: An unwinding frame connected to the frame; An unwinding roller, connected to the unwinding frame, for winding the cable; A wire guide mechanism is connected to the unwinding frame and is located at the front side of the unwinding roller in the wire outlet direction, and is used for guiding the cable.

7. The wiring machine according to claim 6, characterized in that The wire guide mechanism comprises a reciprocating guide assembly and a guide block, wherein the reciprocating guide assembly is connected to the unwinding frame, the guide block is slidably arranged on the reciprocating guide assembly, and the guide block is provided with a through hole for the cable to pass through.

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