Bare copper wire automatic cleaning control method and device

Abstract

The invention is suitable for the technical field of copper wire cleaning, and particularly relates to a bare copper wire automatic cleaning control method and device, and the method comprises the steps: obtaining the first diameter and first oil contamination amount information of a bare copper wire; the first diameter and the first oil contamination amount information are matched with a cleaning database; when matching succeeds, the final silk washing rate, the final frequency and the final power are obtained based on the cleaning database; when matching is unsuccessful, the final silk washing rate, the final frequency and the final power are obtained according to the first diameter and the first oil contamination amount information, and the cleaning database is expanded; starting the ultrasonic wire washing device at the final wire washing rate, the final frequency and the final power, and acquiring second oil stain quantity information of the bare copper wire; and updating the cleaning database according to the second oil contamination amount information. According to the method, the database is set to store the cleaning parameters of the copper wires with different specifications and oil contamination amounts, and the wire cleaning efficiency and the automation degree are improved.

Description

Technical Field

[0001] The present application belongs to the technical field of copper wire cleaning, and in particular to an automatic cleaning control method and equipment for bare copper wire. Background Art

[0002] The wire drawing process in the manufacturing process of bare copper wire requires spraying lubricating oil on the copper raw material. Before using the copper wire, the lubricating oil and copper powder generated by the wire drawing process need to be cleaned off to improve the performance of the copper wire.

[0003] In the prior art, ultrasonic cleaning is often used to clean bare copper wires. However, when cleaning copper wires of different specifications and oil content, the cleaning parameters of the ultrasonic wire washing device need to be manually reset, which is affected by errors in manual judgment. Summary of the invention

[0004] The embodiments of the present application provide a bare copper wire automatic cleaning control method and device, which can solve the problem of manually resetting the cleaning parameters of an ultrasonic wire washing device when cleaning copper wires of different specifications and oil content.

[0005] In a first aspect, an embodiment of the present application provides a bare copper wire automatic cleaning control method, the method is applied to an ultrasonic wire washing device, the ultrasonic wire washing device includes an ultrasonic wire washing device, the method includes:

[0006] Acquire a first diameter and first oil pollution amount information of the bare copper wire; wherein the first oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire to be cleaned;

[0007] Matching the first diameter and the first oil stain amount information with a cleaning database; wherein the cleaning database is used to record different diameters and oil stain amounts of the bare copper wires, and the corresponding cleaning parameters of the ultrasonic wire washing device, wherein the cleaning parameters include wire washing rate, frequency, and power;

[0008] When the match is successful, the final wire washing rate, final frequency and final power are obtained based on the cleaning database; wherein the final wire washing rate refers to the wire washing rate of the ultrasonic wire washing device for cleaning the bare copper wire, the final frequency refers to the working frequency of the ultrasonic wire washing device for cleaning the bare copper wire, and the final power refers to the working power of the ultrasonic wire washing device for cleaning the bare copper wire;

[0009] When the matching is unsuccessful, the final silk washing rate, the final frequency and the final power are obtained according to the first diameter and the first oil pollution amount information, and the cleaning database is expanded;

[0010] The ultrasonic wire washing device is started at the final wire washing rate, the final frequency and the final power, and the second oil pollution amount information of the bare copper wire is obtained; wherein the second oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after the ultrasonic wire washing device is started at the final wire washing rate, the final frequency and the final power;

[0011] The cleaning database is updated according to the second oil pollution amount information.

[0012] The above technical solutions in the embodiments of the present application have at least the following technical effects:

[0013] The automatic cleaning control method for bare copper wire provided by the present application, first, obtains the first diameter and the first oil pollution amount information of the bare copper wire, for example, the ultrasonic wire washing device needs to adopt different cleaning parameters for copper wires of different specifications and different oil pollution amounts. Secondly, the first diameter and the first oil pollution amount information are matched with the cleaning database, and the two variables are substituted into the cleaning database for matching, and the cleaning parameters in the cleaning database that the two variables uniquely correspond to are found. Subsequently, when the match is successful, the final wire washing rate, the final frequency and the final power are obtained based on the cleaning database. For example, when the match is successful, it means that the corresponding cleaning parameters are stored in the database, and the corresponding cleaning parameters are directly called. Subsequently, when the match is unsuccessful, the final wire washing rate, the final frequency and the final power are obtained according to the first diameter and the first oil pollution amount information, and the cleaning database is expanded. For example, the unsuccessful match means that there is no corresponding cleaning parameter in the database, so the corresponding cleaning parameters are obtained according to the first diameter and the first oil pollution amount information of the bare copper wire, and recorded in the database. Then, the ultrasonic silk washing device is started with the final silk washing rate, final frequency and final power, and the second oil pollution amount information of the bare copper wire is obtained. The cleaning parameters in the cleaning database may become invalid due to the performance change of the ultrasonic silk washing device. Therefore, after the ultrasonic silk washing device is started with the final cleaning parameters, the oil pollution amount information of the bare copper wire after cleaning is obtained. Finally, the cleaning database is updated according to the second oil pollution amount information. When the second oil pollution amount information indicates that the final cleaning parameters are not up to standard, it means that the cleaning parameters in the cleaning database are invalid, so the corresponding cleaning parameters in the database are updated. This method sets a database to store the cleaning parameters of copper wires of different specifications and different oil pollution amounts, so that the ultrasonic silk washing device does not need to manually set the cleaning parameters again when cleaning the same copper wire again, and the bare copper wire encountered for the first time can also automatically obtain the corresponding cleaning parameters according to the specifications and oil pollution amount of the copper wire, and can also verify the validity of the cleaning parameters in the database and update the database, reducing the error generated when manually adjusting the cleaning parameters of the ultrasonic silk washing device, and improving the automation of the silk washing process.

[0014] In a second aspect, an embodiment of the present application provides a bare copper wire automatic cleaning control device, which is used to implement the bare copper wire automatic cleaning control method described in any one of the first aspects above, and the bare copper wire automatic cleaning control device includes:

[0015] A collection unit, used to obtain the first diameter and first oil pollution amount information of the bare copper wire; wherein the first oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire to be cleaned;

[0016] An information processing unit, used for matching the first diameter and the first oil pollution amount information with a cleaning database; wherein the cleaning database is used for recording different diameters and oil pollution amounts of the bare copper wires and the corresponding cleaning parameters of the ultrasonic wire washing device, wherein the cleaning parameters include wire washing rate, frequency, and power;

[0017] The information processing unit is further used to obtain the final wire washing rate, final frequency and final power based on the cleaning database when the match is successful; wherein the final wire washing rate refers to the wire washing rate of the ultrasonic wire washing device for cleaning the bare copper wire, the final frequency refers to the working frequency of the ultrasonic wire washing device for cleaning the bare copper wire, and the final power refers to the working power of the ultrasonic wire washing device for cleaning the bare copper wire;

[0018] an analysis unit, configured to obtain the final silk washing rate, the final frequency and the final power according to the first diameter and the first oil pollution amount information when the matching is unsuccessful, and to expand the cleaning database;

[0019] The collecting unit is further used to start the ultrasonic wire washing device with the final wire washing rate, the final frequency and the final power, and obtain the second oil pollution amount information of the bare copper wire; wherein the second oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after the ultrasonic wire washing device is started with the final wire washing rate, the final frequency and the final power;

[0020] The analysis unit is further used to update the cleaning database according to the second oil pollution amount information.

[0021] In a third aspect, an embodiment of the present application provides an ultrasonic silk washing device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the method described in any one of the first aspects when executing the computer program.

[0022] In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the method described in any one of the first aspects above is implemented.

[0023] In a fifth aspect, an embodiment of the present application provides a computer program product. When the computer program product is run on an ultrasonic wire washing device, the ultrasonic wire washing device executes the bare copper wire automatic cleaning control method described in any one of the first aspects above.

[0024] It can be understood that the beneficial effects of the second to fifth aspects mentioned above can be found in the relevant description of the first aspect mentioned above, and will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 It is a flow chart of a bare copper wire automatic cleaning control method provided by an embodiment of the present application;

[0027] Figure 2 This is a graph showing the relationship between the wire washing power and the wire washing time in the final power process of analyzing the step S433 of the bare copper wire automatic cleaning control method provided in one embodiment of the present application;

[0028] Figure 3 This is a graph showing the relationship between the wire washing rate and the wire washing time in the process of analyzing the final wire washing rate in step S435 of the bare copper wire automatic cleaning control method provided in one embodiment of the present application;

[0029] Figure 4 It is a structural schematic diagram of a bare copper wire automatic cleaning control device provided in one embodiment of the present application;

[0030] Figure 5 It is a structural schematic diagram of an ultrasonic silk washing device provided in one embodiment of the present application. DETAILED DESCRIPTION

[0031] In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present application. However, it should be clear to those skilled in the art that the present application may also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present application.

[0032] It should be understood that when used in the present specification and the appended claims, the term "comprising" indicates the presence of described features, wholes, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof.

[0033] It should also be understood that the term “and / or” used in the specification and appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0034] As used in the specification and appended claims of this application, the term "if" can be interpreted as "when" or "uponce" or "in response to determining" or "in response to detecting", depending on the context. Similarly, the phrase "if it is determined" or "if [described condition or event] is detected" can be interpreted as meaning "uponce it is determined" or "in response to determining" or "uponce [described condition or event] is detected" or "in response to detecting [described condition or event]", depending on the context.

[0035] In addition, in the description of the present application specification and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the descriptions and cannot be understood as indicating or implying relative importance.

[0036] References to "one embodiment" or "some embodiments" etc. described in the specification of this application mean that one or more embodiments of the present application include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.

[0037] In the related technologies, ultrasonic cleaning has obvious advantages and its proportion is increasing. However, ultrasonic cleaning requires setting appropriate cleaning parameters. If the power is too large, cavitation corrosion will occur in the parts of the ultrasonic wire washing device itself, reducing its service life. If the power is too small, the copper wire cleaning result will not meet the standards. The frequency of the ultrasonic wire washing device also has a related impact. Therefore, different cleaning parameters should be used when cleaning copper wires of different specifications and different amounts of oil pollution. At present, the cleaning parameters of the ultrasonic wire washing device need to be manually reset, which will be affected by the errors of manual judgment.

[0038] To solve the above problems, the embodiment of the present application provides a bare copper wire automatic cleaning control method and device. In the method, first, the first diameter and the first oil stain amount information of the bare copper wire are obtained, and the ultrasonic wire washing device needs to adopt different cleaning parameters for copper wires of different specifications and different oil stain amounts. Secondly, the first diameter and the first oil stain amount information are matched with the cleaning database, and the two variables are substituted into the cleaning database for matching, and the cleaning parameters in the cleaning database that the two variables uniquely correspond to are found. Subsequently, when the match is successful, the final wire washing rate, final frequency and final power are obtained based on the cleaning database. When the match is successful, it means that the corresponding cleaning parameters are stored in the database, and the corresponding cleaning parameters are directly called. Subsequently, when the match is unsuccessful, the final wire washing rate, final frequency and final power are obtained according to the first diameter and the first oil stain amount information, and the cleaning database is expanded. The unsuccessful match means that there is no corresponding cleaning parameter in the database. Therefore, according to the first diameter and the first oil stain amount information of the bare copper wire, the corresponding cleaning parameters are obtained and recorded in the database. Then, the ultrasonic silk washing device is started with the final silk washing rate, final frequency and final power, and the second oil pollution amount information of the bare copper wire is obtained. The cleaning parameters in the cleaning database may become invalid due to the performance change of the ultrasonic silk washing device. Therefore, after the ultrasonic silk washing device is started with the final cleaning parameters, the oil pollution amount information of the bare copper wire after cleaning is obtained. Finally, the cleaning database is updated according to the second oil pollution amount information. When the second oil pollution amount information indicates that the final cleaning parameters are not up to standard, it means that the cleaning parameters in the cleaning database are invalid, so the corresponding cleaning parameters in the database are updated. This method sets a database to store the cleaning parameters of copper wires of different specifications and different oil pollution amounts, so that the ultrasonic silk washing device does not need to manually set the cleaning parameters again when cleaning the same copper wire again, and the bare copper wire encountered for the first time can also automatically obtain the corresponding cleaning parameters according to the specifications and oil pollution amount of the copper wire, and can also verify the validity of the cleaning parameters in the database and update the database, reducing the error generated when manually adjusting the cleaning parameters of the ultrasonic silk washing device, and improving the automation of the silk washing process.

[0039] The automatic cleaning control method for bare copper wire provided in the embodiment of the present application can be applied to an ultrasonic wire washing device. In this case, the ultrasonic wire washing device is the executor of the automatic cleaning control method for bare copper wire provided in the embodiment of the present application. The embodiment of the present application does not impose any restrictions on the specific type of the ultrasonic wire washing device.

[0040] For example, the ultrasonic wire washing equipment may include an ultrasonic wire washing device, a collection device, and a control device that is communicatively connected to the ultrasonic wire washing device and the collection device. The collection device may be an infrared spectroscopic oil meter and a laser measuring instrument, and the ultrasonic wire washing device may be an ultrasonic wire washing machine. The control device may control the infrared spectroscopic oil meter to obtain information on the amount of oil pollution on the bare copper wire, and may also control the laser measuring instrument to obtain the diameter of the bare copper wire. The control device may also control the ultrasonic wire washing device to use different cleaning parameters for cleaning. The control device may also match different copper wire diameters and oil pollution amounts with a cleaning database. The control device may also calculate corresponding cleaning parameters based on different copper wire diameters and oil pollution amounts.

[0041] The control device can be a single-chip microcomputer, a microprocessor, a mobile phone, a tablet computer, a wearable device, an in-vehicle device, a laptop computer, an ultra-mobile personal computer (UMPC), a netbook, a personal digital assistant (PDA), a desktop computer, a smart large screen, a smart TV, or a handheld device with wireless communication function.

[0042] In order to better understand the automatic cleaning control method for bare copper wire provided in the embodiment of the present application, the specific implementation process of the automatic cleaning control method for bare copper wire provided in the embodiment of the present application is exemplarily introduced below.

[0043] Figure 1 A schematic flow chart of a bare copper wire automatic cleaning control method provided in an embodiment of the present application is shown, and the bare copper wire automatic cleaning control method includes:

[0044] S100, obtaining a first diameter and first oil pollution amount information of the bare copper wire, wherein the first oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire to be cleaned.

[0045] It can be understood that the key data when cleaning the bare copper wire include the diameter of the copper wire and the amount of oil pollution on the copper wire, so the first diameter and the first oil pollution amount information of the bare copper wire are obtained first.

[0046] For example, the diameter of the bare copper wire can be measured by a laser measuring instrument, and the amount of oil on the bare copper wire can be measured by an infrared spectrum oil measuring instrument.

[0047] Exemplarily, the diameter and oil content of a small section of bare copper wire can be continuously measured, and the average value of the diameter and the average value of the oil content of the small section of bare copper wire are taken as the first diameter and first oil content information of the small section of bare copper wire.

[0048] Such an arrangement can improve the accuracy of the measured diameter and oil content of the bare copper wire and eliminate the subjective influence of human beings.

[0049] S200, matching the first diameter and the first oil stain amount information with a cleaning database, wherein the cleaning database is used to record the diameters and oil stain amounts of different bare copper wires and the corresponding cleaning parameters of an ultrasonic wire washing device, the cleaning parameters including wire washing rate, frequency, and power.

[0050] It can be understood that the cleaning database records the cleaning parameters corresponding to various bare copper wires uniquely determined by two variables, the diameter of the bare copper wire and the amount of oil pollution. The cleaning database may be provided by the manufacturer or not.

[0051] Such arrangement can improve the efficiency and automation of the silk washing process.

[0052] In a possible implementation, in step S200, matching the first diameter and the first oil pollution amount information with the cleaning database includes:

[0053] S210, calibrating the diameter and oil pollution amount in the cleaning database. The calibration process means dividing a continuous amount into different scales, and the amounts in the same scale are regarded as the same amount. Any data in the cleaning database is uniquely determined by the corresponding diameter scale and oil pollution amount scale.

[0054] It can be understood that the diameter and the amount of oil pollution are calibrated. The essence of the calibration process is to regard the data within a small range as the same, and the calibration process is performed on an average.

[0055] For example, 10 mm is divided into 10 scales, the first scale is (0, 1] mm, the second scale is (1, 2] mm, and so on. Then 1.8 mm belongs to the second scale, 2.0 mm also belongs to the second scale, and the two are regarded as the same data.

[0056] Such a setting reduces the complexity of the diameter information and the oil pollution amount information, and can effectively improve the efficiency of the matching process.

[0057] S220, substituting the first diameter and the oil pollution amount corresponding to the first oil pollution amount information into the cleaning database to obtain the scale corresponding to the first diameter and the first oil pollution amount information.

[0058] It can be understood that by substituting the first diameter and the first oil pollution amount information into the cleaning database scale, the diameter scale corresponding to the first diameter and the oil pollution amount scale corresponding to the first oil pollution amount information can be obtained. The scale in the database corresponding to the first diameter and the first oil pollution amount information can be uniquely represented by a two-dimensional coordinate system of (x, y).

[0059] Such an arrangement is conducive to quickly obtaining the corresponding diameter scale and oil pollution amount scale.

[0060] S230, determining whether there are corresponding cleaning parameters of the ultrasonic wire washing device in the scale corresponding to the first diameter and the first oil pollution amount information.

[0061] It can be understood that in the corresponding uniquely determined scale in the cleaning database, it is determined whether there is a corresponding cleaning parameter of the ultrasonic silk washing device.

[0062] S240, if it exists, the match with the cleaning database is successful.

[0063] It can be understood that when there are cleaning parameters of corresponding scale in the cleaning database, it means that the match is successful and the final cleaning parameters in the database can be directly called.

[0064] S250: If it does not exist, the match with the cleaning database is unsuccessful.

[0065] It can be understood that when the cleaning parameters of the corresponding scale do not exist in the cleaning database, it means that the matching is unsuccessful and the final cleaning parameters of the corresponding scale need to be calculated.

[0066] S300, when the match is successful, obtain the final wire washing rate, final frequency and final power based on the cleaning database. The final wire washing rate refers to the wire washing rate of the ultrasonic wire washing device for cleaning the bare copper wire, the final frequency refers to the working frequency of the ultrasonic wire washing device for cleaning the bare copper wire, and the final power refers to the working power of the ultrasonic wire washing device for cleaning the bare copper wire.

[0067] It can be understood that the final silk washing rate, final frequency and final power are the cleaning parameters of the final operation of the ultrasonic silk washing device, and are also the cleaning parameters recorded in the cleaning database. When the match is successful, the corresponding final silk washing rate, final frequency and final power are retrieved from the cleaning database.

[0068] With this setup, the processing steps are listed when the cleaning database matches successfully.

[0069] S400, when the matching is unsuccessful, obtaining the final silk washing rate, final frequency and final power according to the first diameter and the first oil pollution amount information, and expanding the cleaning database.

[0070] It can be understood that when the match is unsuccessful, the corresponding final silk washing rate, final frequency and final power cannot be retrieved from the cleaning database, and the final silk washing rate, final frequency and final power need to be obtained based on the first diameter and the first oil pollution amount information, and the final cleaning parameters are recorded in the corresponding cleaning database scale. The method for obtaining the final silk washing rate, final frequency and final power can be to approximate the values ​​based on the upper and lower data of the cleaning database, or to continuously change only one of the cleaning parameters, and always monitor the amount of oil pollution after cleaning, and determine the final cleaning parameters when the amount of oil pollution reaches the cleaning standard.

[0071] With this setting, the processing steps when the cleaning database match fails are listed.

[0072] In a possible implementation, in step S400, the final silk washing rate, final frequency and final power are obtained according to the first diameter and the first oil pollution amount information, and the cleaning database is expanded, including:

[0073] S410, determining a final frequency of the ultrasonic wire washing device according to the first diameter.

[0074] It can be understood that the frequency of the ultrasonic wire washing device mainly affects the diffraction angle of the cavitation bubbles generated by the ultrasonic wave. When the frequency is low, it may cause one side of the bare copper wire to be insufficiently cleaned, while the other side has an excessive cleaning effect. At this time, it is necessary to increase the frequency of the ultrasonic wire washing device to make the cleaning effect more uniform. However, too high a frequency will also reduce the cavitation effect and reduce the cleaning effect. Therefore, it is necessary to make the frequency as low and appropriate as possible. Therefore, when the first diameter increases, the final frequency of the ultrasonic wire washing device is increased at the same time to determine the final frequency of the ultrasonic wire washing device.

[0075] Such an arrangement takes into account the influence caused by the frequency of the ultrasonic silk washing device, thereby improving the practicability of the method.

[0076] In a possible implementation, in step S410, determining the final frequency of the ultrasonic wire washing device according to the first diameter includes:

[0077] S411, when the first diameter is less than the first diameter threshold, the final frequency is the lowest operating frequency of the ultrasonic wire washing device.

[0078] It can be understood that the ultrasonic wire washing device generally has vibrating plates in multiple directions, so it has the ability to clean copper wires below the first diameter threshold without dead angles. The specific size of the first diameter threshold depends on the mechanical structure of the ultrasonic wire washing device. Therefore, when the first diameter is smaller than the first diameter threshold, the final frequency is the minimum operating frequency of the ultrasonic wire washing device (the minimum operating frequency is generally 20kHz).

[0079] By setting it in this way, the first diameter threshold value which changes with the mechanical structure of the ultrasonic silk washing device is listed, and the rationality of the final frequency obtained is improved.

[0080] S412: When the first diameter is greater than a first diameter threshold, a final frequency is obtained according to a difference between the first diameter and the first diameter threshold.

[0081] It can be understood that when the first diameter is greater than the first diameter threshold, the ultrasonic wire washing device has a dead angle in cleaning, so it is necessary to increase the final frequency of the ultrasonic wire washing device to a certain extent. A maximum diameter value (which can be the maximum specification diameter of a commonly used bare copper wire) can be set so that the maximum diameter value corresponds to the maximum frequency value of the ultrasonic wire washing device, the first diameter threshold value corresponds to the minimum frequency value of the ultrasonic wire washing device, and the difference between the first diameter and the first diameter threshold value is linearly related to the final frequency.

[0082] For example, there is an ultrasonic silk washing device with an operating frequency range of 20k to 28kHz. Assuming the first diameter threshold is 5mm, the maximum diameter is 10mm, and the first diameter is measured to be 8mm, the final frequency is

[0083] This arrangement improves the accuracy of obtaining the final frequency.

[0084] S420, start the ultrasonic wire washing device with the first wire washing rate, the first power and the final frequency, and obtain the third oil pollution amount information of the bare copper wire. Among them, the first wire washing rate refers to the average value of the two wire washing rates of the closest scale and the minimum scale in the cleaning database, the first power refers to the average value of the two powers of the closest scale and the minimum scale in the cleaning database, the closest scale refers to the scale including the cleaning parameters that is closest to the corresponding scale of the bare copper wire, and the minimum scale refers to the scale corresponding to the minimum diameter and the minimum oil pollution amount in the cleaning database. The third oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after being cleaned by the ultrasonic wire washing device started with the first wire washing rate, the first power and the final frequency.

[0085] Exemplarily, the first wire washing rate and the first power refer to the average value of the cleaning parameters of the nearest scale and the minimum scale in the cleaning database. Examples are listed to determine the judgment rules of the nearest scale. The relationship between the example scales is shown in Table 1. The scales where C0, C1, C2, C3, C4, and C5 are located are scales that contain cleaning parameters, and C0, C1, C2, C3, C4, and C5 are the cleaning parameters of the corresponding scales. The scale where NULL is located is a scale that does not contain cleaning parameters. In Table 1, the scales for bare copper wire are 1.4 (mm) diameter, 3 (mL / m 2 ) The scale of oil pollution, it can be known that the smallest scale is the scale where C0 is located, the nearest scale can be the scale where C4 is located, and the first silk washing rate and the first power are the average values ​​of C0 and C4. The judgment rule of the nearest scale is to calculate the scale closest to the bare copper wire scale, and the distance between the scales can be the diameter scale distance between the scales + the oil pollution scale distance between the scales, such as the distance between the scale where C4 is located and the bare copper wire scale is 1, and the distance between C0 and the bare copper wire scale is 4.

[0086] Table 1

[0087] Diameter scale\Oil level scale [1.0,2.0)(mL / m2) [2.0，3.0) [3.0，4.0) [4.0，5.0) [1.0,1.2)(mm) C0 C1 NULL NULL [1.2，1.4) C2 C3 C4 NULL [1.4，1.6) NULL NULL Copper wire scale NULL [1.6，1.8) NULL NULL NULL C5

[0088] It can be understood that the ultrasonic wire washing device is first started with the first wire washing rate, the first power and the final frequency, and then the oil contamination degree of the bare copper wire after cleaning is obtained through the collection device, and the subsequent steps adjust the wire washing rate and power according to the third oil contamination amount information.

[0089] Such an arrangement is conducive to ensuring that the final silk washing rate and final power are appropriate, and the final power is as small as possible and the silk washing rate is as fast as possible.

[0090] S430, adjusting the first silk washing rate and the first power according to the third oil pollution amount information to obtain a final silk washing rate and a final power.

[0091] It can be understood that after obtaining the third oil pollution amount information, the first wire washing rate and the first power are adjusted accordingly depending on the specific situation of the third oil pollution amount information. For example, if the third oil pollution amount information indicates that the bare copper wire cleaning meets the standard, then the final wire washing rate is the first wire washing rate, and the final power is the first power; and when the third oil pollution amount information indicates that the bare copper wire cleaning does not meet the standard, the first wire washing rate is first maintained unchanged, and then the power is increased on the initial value of the first power until the bare copper wire cleaning meets the standard, the power is stopped from increasing, and the power of the ultrasonic wire washing device when the bare copper wire cleaning meets the standard is recorded to obtain the final power, and the final wire washing rate is the first wire washing rate; if the bare copper wire cleaning still does not meet the standard when the power is increased to the maximum power, then the power is maintained at the maximum power, and then the wire washing rate is reduced on the initial value of the first wire washing rate until the bare copper wire cleaning meets the standard, the wire washing rate is stopped from reducing, and the wire washing rate of the ultrasonic wire washing device when the bare copper wire cleaning meets the standard is recorded to obtain the final wire washing rate, and the final power is the maximum power.

[0092] Such an arrangement improves the final silk washing rate and the final power accuracy.

[0093] In a possible implementation, in step S430, the first silk washing rate and the first power are adjusted according to the third oil pollution amount information to obtain a final silk washing rate and a final power, including:

[0094] S431, if the third oil pollution amount information indicates that the oil pollution level of the bare copper wire after cleaning meets the standard, no adjustment is required, the first wire washing rate is the final wire washing rate, and the first power is the final power.

[0095] It can be understood that after starting the ultrasonic wire washing device with the first wire washing rate, the first power and the final frequency, the third oil pollution amount information obtained, which can represent the cleanliness of the bare copper wire, indicates that the oil pollution level of the bare copper wire meets the standard. Then, it can be determined that the first wire washing rate is the final wire washing rate, and the first power is the final power, and no subsequent adjustment is required.

[0096] With such configuration, the third oil pollution amount information is listed to indicate that the oil pollution level of the bare copper wire after cleaning meets the standard.

[0097] S432, if the third oil pollution amount information indicates that the oil pollution degree of the bare copper wire after cleaning does not meet the standard, then start the ultrasonic wire washing device, the cleaning parameters of the ultrasonic wire washing device are that the wire washing rate maintains the first wire washing rate unchanged, the power increases at a first constant value at the initial value of the first power at a uniform speed, and stops increasing at the maximum power, and obtains the fourth oil pollution amount information of the bare copper wire. Among them, the fourth oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after cleaning when the wire washing rate of the ultrasonic wire washing device is the first wire washing rate and the power increases at a first constant value at a uniform speed on the initial value of the first power. The fourth oil pollution amount information is information on the oil pollution degree of the bare copper wire including multiple time points.

[0098] It can be understood that when the third oil pollution amount information indicates that the oil pollution level of the bare copper wire after cleaning does not meet the standard, the wire washing rate is first maintained at the first wire washing rate unchanged, and then slowly increased at the first fixed value on the initial value of the first power, and stopped increasing when the power is maximum. During the increasing process, the fourth oil pollution amount information of the bare copper wire is obtained. It can be known that since the power is slowly increased, the fourth oil pollution amount information is a continuous oil pollution amount information in time, including the oil pollution level of the bare copper wire at multiple time points.

[0099] Such an arrangement improves the priority of the silk washing rate and ensures the silk washing efficiency of the ultrasonic silk washing device.

[0100] S433, if the oil pollution degree of the bare copper wire at any time point in the fourth oil pollution amount information meets the standard, the final power is obtained according to the first fixed value and the first wire washing rate, and the final wire washing rate is the first wire washing rate.

[0101] It can be understood that when the oil contamination degree of the bare copper wire reaches the standard at any time point within all the time points in the fourth oil contamination amount information, it can be determined that the final wire washing rate is the first wire washing rate, and there is no need to adjust the wire washing rate. Only the first power needs to be adjusted. The process of adjusting the first power is related to the first fixed value and the first wire washing rate (the first fixed value is equivalent to the power acceleration). From the first wire washing rate and the wire washing distance of the ultrasonic wire washing device, the time T1 required for a bare copper wire particle to complete the wire washing process can be obtained. Then, the working power P1 of the ultrasonic wire washing device when the bare copper wire particle that just reaches the standard finishes cleaning is obtained (the bare copper wire particle that just reaches the standard refers to the demarcation point between the qualified part and the unqualified part on the bare copper wire). From the product of the first fixed value and T1, and P1, it can be known that the working power P2 of the ultrasonic wire washing device at the start of the cleaning process for the bare copper wire particle with the oil contamination degree just reaching the standard (P2 < P1). Then, it can be known that the final power is between P1 and P2.

[0102] Exemplarily, as Figure 2 shown, Figure 2 in which 10 is a bare copper wire, and there are four bare copper wire particles 101, 102, 103, and 104 on the bare copper wire. Figure 2 In which 11 is an ultrasonic wire washing device, and the bare copper wire 10 enters the ultrasonic wire washing device 11 at a uniform speed with the first wire washing rate. Figure 2 The coordinate system in it is the relationship between the power of the ultrasonic wire washing device and the wire washing duration during the wire washing process of the four particles of the bare copper wire 10. It can be known that the four bare copper wire particles 101, 102, 103, and 104 enter the ultrasonic wire washing device 11 at different times. Therefore, the starting power of the ultrasonic wire washing device for the four bare copper wire particles is different. f is the coordinate system curve of the 101 particle, f1 is the coordinate system curve of the 102 particle, f2 is the coordinate system curve of the 103 particle, and f3 is the coordinate system curve of the 104 particle. Let the particle 102 be the demarcation point between the qualified part and the unqualified part on the bare copper wire, that is, the bare copper wire to the right of the 102 particle is not qualified for cleaning (such as the 101 particle), and the bare copper wire to the left of the 102 particle is qualified for cleaning (such as the 103 and 104 particles). The first power of the 102 particle is the corresponding power at point B1, and the second power is the corresponding power at point A1. The quantization value of the wire washing effect of the 102 particle can be approximately equal to the integral of the f1 curve within the range of OC (O is the origin). Then, the final power of the bare copper wire 10 is between the corresponding power at point B1 and the corresponding power at point A1. The final power can be the average value of the corresponding power at point B1 and the corresponding power at point A1, or the final power can also be a value larger than the average value.

[0103] With such a setting, the situation where only the first power needs to be adjusted is listed, which improves the accuracy of the obtained final power and ensures that the wire washing rate is the maximum rate.

[0104] In a possible implementation, in step S433, obtaining the final power according to the first fixed value and the first silk washing rate includes:

[0105] S4331, obtaining the second power of the ultrasonic wire washing device when the oil pollution level of the bare copper wire in the fourth oil pollution amount information just meets the cleaning standard.

[0106] It can be understood that the fourth oil pollution amount information is monitored at all times. When the fourth oil pollution amount information indicates that the oil pollution level of the bare copper wire changes from substandard to standard, the working power of the ultrasonic wire washing device at this time is obtained by the control device connected to the ultrasonic wire washing device for communication, that is, the second power P1. Figure 4 The power corresponding to point Bn in .

[0107] With such configuration, the second power P1 can be accurately obtained.

[0108] S4332, obtaining a first time according to a first wire washing rate, wherein the first time refers to the time it takes for a copper wire particle in the bare copper wire to pass through the ultrasonic wire washing device.

[0109] It can be understood that the silk washing distance X1 of the ultrasonic silk washing device (the distance a copper wire particle passes through the ultrasonic silk washing device during the silk washing process) is first obtained from the specification or instruction of the ultrasonic silk washing device, then X1 / first silk washing rate = first time T1, such as Figure 4 The OC length in .

[0110] With such settings, the first time T1 can be accurately obtained.

[0111] S4333, obtaining a final power according to the first time, the first constant and the second power.

[0112] It can be understood that the product of the first time T1 and the first constant value is recorded as P3 (the first constant value is equivalent to the power acceleration), and P3 is a power value (such as Figure 4 The power axis component of BA in the figure), and the second power P1-P3=P2, P2 is the working power of the ultrasonic cleaning device for the bare copper wire particle whose oil pollution degree just meets the standard at the beginning of the cleaning process, and the final power is between P1 and P2. The final power can be set to the average of P1 and P2, or to ((P1-P2)×C)+P2, C∈(0.5, 1], etc., but not limited to this, and can be determined according to the working conditions of the ultrasonic cleaning device.

[0113] Such an arrangement improves the accuracy of the final power obtained.

[0114] S434, if the oil contamination level of the bare copper wire at all time points of the fourth oil contamination amount information is not up to standard, then start the ultrasonic wire washing device, the cleaning parameters of the ultrasonic wire washing device are that the power maintains the maximum power, the wire washing rate is uniformly reduced at the second fixed value when the first wire washing rate is the initial value, and obtain the fifth oil contamination amount information of the bare copper wire. Among them, the fifth oil contamination amount information is used to reflect the oil contamination level of the bare copper wire after cleaning the bare copper wire when the power of the ultrasonic wire washing device is the maximum power and the wire washing rate is uniformly reduced at the second fixed value on the initial value of the first wire washing rate. The fifth oil contamination amount information is information including the oil contamination level of the bare copper wire at multiple time points.

[0115] It can be understood that if the oil contamination level of the bare copper wire at all time points of the fourth oil contamination amount information is not up to standard, it means that the highest working power and the first washing rate of the ultrasonic washing device cannot complete the cleaning work, so it is necessary to reduce the washing rate of the ultrasonic washing device. The cleaning parameter is used as the power to maintain the maximum power, the washing rate is reduced at a uniform speed of the second constant value at the initial value of the first washing rate, the ultrasonic washing device is started, and the fifth oil contamination amount information of the bare copper wire after cleaning is obtained at all times. Like the fourth oil contamination amount information, the fifth oil contamination amount information also includes information on the oil contamination level of the bare copper wire at multiple time points.

[0116] With this setting, the situation in which the cleaning task cannot be completed even if the power of the ultrasonic silk washing device is increased to the maximum power is listed.

[0117] S435, obtaining a final silk washing rate according to the fifth oil pollution amount information and the second constant, and the final power is the maximum power.

[0118] It can be understood that because the silk washing rate can be reduced to a rate of 0, the silk washing time of a bare copper wire particle is at most ∞, so there must be a time point in the fifth oil pollution information when the oil pollution degree of the bare copper wire is up to standard. Then, similar to step S433 and its subordinate steps, the final silk washing rate is obtained by the second fixed value, and the final power is the maximum power. The silk washing rate of the ultrasonic silk washing device when the bare copper wire demarcation point is cleaned can be first obtained, named V1, and the silk washing rate of the ultrasonic silk washing device when the bare copper wire demarcation point is just started to be cleaned can be calculated according to the second fixed value, named V2, and the final silk washing rate is between V1 and V2.

[0119] For example, Figure 3 As shown, Figure 3 In the middle, 20 is a bare copper wire, and there are four bare copper wire particles 201, 202, 203, and 204 on the bare copper wire. Figure 3 The ultrasonic wire washing device 21 has a power of a fixed value (maximum power). After the bare copper wire 20 enters the ultrasonic wire washing device 21, the washing rate of the ultrasonic wire washing device 21 decreases at a second fixed value. Figure 3 The coordinate system in is the relationship between the washing rate and washing time of the ultrasonic washing device during the washing process of the four particles of the bare copper wire 20. It can be known that the time when the four bare copper wire particles 201, 202, 203, and 204 enter the ultrasonic washing device 21 is different, so the washing time of the four bare copper wire particles in the washing process is different. g is the coordinate system curve of the bare copper wire particle 201, g1 is the coordinate system curve of the bare copper wire particle 202, g2 is the coordinate system curve of the bare copper wire particle 203, and g3 is the coordinate system curve of the bare copper wire particle 204. The integrals of the g, g1, g2, and g3 curves are all the washing distances of the ultrasonic washing device, and the washing distances are fixed values. Therefore, the integrals of the g, g1, g2, and g3 curves are the same. Suppose point 202 is the dividing point between the part of the bare copper wire that meets the cleaning standard and the part that does not meet the cleaning standard, that is, the bare copper wire to the right of point 202 does not meet the cleaning standard (such as point 201), and the bare copper wire to the left of point 202 meets the cleaning standard (such as points 203 and 204). V1 of point 202 is the corresponding wire washing rate of point N1, and V2 is the corresponding wire washing rate of point M1. The final wire washing rate is between V1 and V2. The final wire washing rate can be the average of V1 and V2, or it can be a value smaller than the average of V1 and V2 and between V1 and V2.

[0120] Such an arrangement can improve the accuracy of the final silk washing rate and the final power obtained.

[0121] In a possible implementation, in step S435, obtaining a final silk washing rate according to the fifth oil pollution amount information and the second constant value includes:

[0122] S4351, obtaining a second washing rate of the ultrasonic washing device, wherein the second washing rate is the washing rate of the ultrasonic washing device when the oil pollution level of the bare copper wire in the fifth oil pollution amount information just meets the cleaning standard.

[0123] It can be understood that the fifth oil pollution amount information is monitored at all times. When the fifth oil pollution amount information indicates that the oil pollution level of the bare copper wire changes from substandard to standard, the silk washing rate of the ultrasonic silk washing device at this time is obtained by the control device connected to the ultrasonic silk washing device for communication, and is set to the second silk washing rate V1, such as Figure 3 The silk washing rate corresponding to the Nn point in .

[0124] With such arrangement, the second silk washing rate V1 can be accurately obtained.

[0125] S4352, obtaining a washing distance of the ultrasonic washing device, wherein the washing distance refers to a moving distance of a copper wire particle of the bare copper wire during the entire washing process of the ultrasonic washing device.

[0126] It can be understood that after obtaining the second silk washing rate V1, it is also necessary to obtain the silk washing distance of the ultrasonic silk washing device, which can be obtained from the specification of the ultrasonic silk washing device.

[0127] S4353, obtaining a final silk washing rate according to the second constant value, the second silk washing rate and the silk washing distance.

[0128] It can be understood that, similar to step S4333, after obtaining the silk washing distance X1, the second silk washing rate V1 and the second constant a2 (the second constant is equivalent to the acceleration), according to V2 2 -V1 2 =2a 2 X 1 , and obtain the value of V2, which refers to the washing rate of the bare copper wire particles whose oil pollution level just meets the standard at the beginning of the cleaning process of the ultrasonic wire washing device, such as Figure 3 The final silk washing rate is between V1 and V2. The final silk washing rate can be set as the average value of V1 and V2, or as ((V2-V1)×C)+V1, C∈(0,0.5], etc., but is not limited thereto, and can be determined according to the working conditions of the ultrasonic silk washing device.

[0129] Such an arrangement improves the accuracy of the final silk washing rate.

[0130] S440, expanding the cleaning database based on the first diameter, the first oil pollution amount information, the final silk washing rate, the final power and the final frequency.

[0131] It can be understood that the final silk washing rate, final power and final frequency obtained are recorded in the cleaning database scale corresponding to the first diameter and the first oil pollution amount information to complete the expansion of the cleaning database.

[0132] With such an arrangement, there is no need to recalculate the final wire washing rate, final power and final frequency when the same bare copper wire is cleaned next time, thereby improving the wire washing efficiency of the ultrasonic wire washing device.

[0133] S500, starting the ultrasonic wire washing device at the final wire washing rate, final frequency and final power, and obtaining second oil pollution amount information of the bare copper wire. The second oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after being cleaned by the ultrasonic wire washing device started at the final wire washing rate, final frequency and final power.

[0134] It can be understood that the performance of the ultrasonic wire washing device may degrade over time. The performance degradation will cause the final wire washing rate, final frequency and final power to no longer be suitable for the corresponding bare copper wire. Therefore, after starting the ultrasonic wire washing device with the final wire washing rate, final frequency and final power, the oil contamination level of the bare copper wire after cleaning by the ultrasonic wire washing device is obtained at all times through the collection device, which is the second oil contamination amount information.

[0135] This configuration adds a safety step to cleaning the database, which can verify whether the data in the cleaning database is valid.

[0136] S600: Update the cleaning database according to the second oil pollution amount information.

[0137] It can be understood that according to the oil contamination degree of the bare copper wire after cleaning indicated by the second oil contamination amount information, it can be determined whether the data in the cleaning database is valid, and the corresponding cleaning database update step can be performed. For example, when the oil contamination degree of the bare copper wire after cleaning indicated by the second oil contamination amount information meets the standard, it is determined that the data in the cleaning database is valid, and there is no need to update the cleaning database. Otherwise, the data in the cleaning database is invalid, and the final wire washing rate, final frequency and final power are recalculated and extended to the cleaning database.

[0138] Such a setting improves the accuracy and applicability of the cleaning database.

[0139] In a possible implementation, in step S600, updating the cleaning database according to the second oil pollution amount information includes:

[0140] S610: If the second oil pollution amount information indicates that the oil pollution level of the bare copper wire after cleaning meets the standard, the cleaning database is not updated.

[0141] It can be understood that if the second oil pollution amount information indicates that the oil pollution level of the bare copper wire after cleaning meets the standard, it means that the data in the database is valid and does not need to be updated.

[0142] With such configuration, the second oil pollution amount information is listed to indicate that the oil pollution level of the bare copper wire after cleaning meets the standard.

[0143] S620, if the second oil pollution amount information indicates that the oil pollution degree of the bare copper wire after cleaning does not meet the standard, the cleaning parameters of the corresponding scale in the cleaning database are deleted, and the first operation is performed. The first operation refers to deleting the cleaning parameters of the corresponding scale in the cleaning database, re-obtaining the cleaning parameters of the corresponding scale in the cleaning database, and expanding the cleaning database.

[0144] It can be understood that if the second oil pollution amount information indicates that the oil pollution level of the bare copper wire after cleaning does not meet the standard, it means that the data in the database is invalid. Therefore, the cleaning parameters of the corresponding scale in the cleaning database are deleted, and step S400 is performed to re-obtain the final wire washing rate, final frequency and final power, and expand the cleaning database.

[0145] With such configuration, the second oil pollution amount information is listed to indicate that the oil pollution level of the bare copper wire after cleaning does not meet the standard.

[0146] Optionally, the bare copper wire automatic cleaning control method further includes:

[0147] S110, detecting the working range of the cleaning parameters of the ultrasonic silk washing device, and setting the cleaning parameters of the minimum scale in the cleaning database as the minimum power, maximum silk washing rate and minimum frequency of the ultrasonic silk washing device.

[0148] It is understandable that the cleaning database may not include any data at the beginning, but the expansion of the cleaning database requires the minimum scale in the cleaning database as a base point. The cleaning parameters of the minimum scale are used for bare copper wire with the minimum diameter scale and the least oil scale, so the cleaning parameters of the minimum scale can be the minimum power, maximum cleaning rate and minimum frequency of the ultrasonic wire washing device.

[0149] Exemplarily, the working range of the cleaning parameters of the ultrasonic wire washing device can be obtained through a control device that is communicatively connected to the ultrasonic wire washing device.

[0150] Such an arrangement improves the rationality of the cleaning parameters of the minimum scale.

[0151] It should be understood that the size of the serial numbers of the steps in the above embodiments does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.

[0152] Corresponding to the bare copper wire automatic cleaning control method described in the above embodiment, the embodiment of the present application also provides a bare copper wire automatic cleaning control device, and each module of the device can implement each step of the bare copper wire automatic cleaning control method. Figure 4 A structural block diagram of an automatic cleaning control device for bare copper wire provided in an embodiment of the present application is shown. For ease of explanation, only the parts related to the embodiment of the present application are shown.

[0153] Reference Figure 4 , the device comprises:

[0154] A collection unit, used to obtain the first diameter and first oil pollution amount information of the bare copper wire; wherein the first oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire to be cleaned;

[0155] An information processing unit, used for matching the first diameter and the first oil pollution amount information with a cleaning database; wherein the cleaning database is used for recording different diameters and oil pollution amounts of the bare copper wires and the corresponding cleaning parameters of the ultrasonic wire washing device, wherein the cleaning parameters include wire washing rate, frequency, and power;

[0156] The information processing unit is further used to obtain the final wire washing rate, final frequency and final power based on the cleaning database when the match is successful; wherein the final wire washing rate refers to the wire washing rate of the ultrasonic wire washing device for cleaning the bare copper wire, the final frequency refers to the working frequency of the ultrasonic wire washing device for cleaning the bare copper wire, and the final power refers to the working power of the ultrasonic wire washing device for cleaning the bare copper wire;

[0157] an analysis unit, configured to obtain the final silk washing rate, the final frequency and the final power according to the first diameter and the first oil pollution amount information when the matching is unsuccessful, and to expand the cleaning database;

[0158] The collecting unit is further used to start the ultrasonic wire washing device with the final wire washing rate, the final frequency and the final power, and obtain the second oil pollution amount information of the bare copper wire; wherein the second oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after the ultrasonic wire washing device is started with the final wire washing rate, the final frequency and the final power;

[0159] The analysis unit is further used to update the cleaning database according to the second oil pollution amount information.

[0160] It should be noted that the information interaction, execution process and other contents between the above-mentioned units are based on the same concept as the method embodiment of the present application. Their specific functions and technical effects can be found in the method embodiment part and will not be repeated here.

[0161] Those skilled in the art can clearly understand that, for the convenience and simplicity of description, only the division of the above-mentioned functional units is used as an example for illustration. In practical applications, the above-mentioned functions can be assigned to different functional units as needed, that is, the internal structure of the device can be divided into different functional units to complete all or part of the functions described above. The functional units in the embodiment can be integrated into a processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units in the above-mentioned system can refer to the corresponding process in the aforementioned method embodiment, which will not be repeated here.

[0162] The present application also provides an ultrasonic silk washing device, Figure 5 This is a schematic diagram of the structure of an ultrasonic silk washing device provided in one embodiment of the present application. Figure 5 As shown, the ultrasonic silk washing device may include an ultrasonic silk washing device, a collection device, and a control device 3 that is communicatively connected to the ultrasonic silk washing device and the collection device. The control device 3 of the ultrasonic silk washing device of this embodiment includes: at least one processor 30 ( Figure 5 Only one is shown), at least one memory 31 ( Figure 5 Only one is shown in the figure) and a computer program 32 stored in the at least one memory 31 and executable on the at least one processor 30. When the processor 30 executes the computer program 32, the control device 3 of the ultrasonic wire washing equipment implements the steps in any of the above-mentioned embodiments of the automatic cleaning control method for bare copper wire, or the control device 3 of the ultrasonic wire washing equipment implements the functions of each unit in the above-mentioned device embodiments.

[0163] Exemplarily, the computer program 32 may be divided into one or more units, which are stored in the memory 31 and executed by the processor 30 to complete the present application. The one or more units may be a series of computer program instruction segments capable of completing specific functions, which are used to describe the execution process of the computer program 32 in the control device 3 of the ultrasonic silk washing device.

[0164] The control device 3 of the ultrasonic silk washing device can be a single chip microcomputer, a microprocessor, a mobile phone, a tablet computer, a wearable device, a vehicle-mounted device, a laptop computer, an ultra-mobile personal computer (UMPC), a netbook, a personal digital assistant (PDA), a desktop computer, a smart screen, a smart TV, or a handheld device with a wireless communication function. The control device 3 of the ultrasonic silk washing device can include, but is not limited to, a processor 30 and a memory 31. Those skilled in the art can understand that Figure 5 This is only an example of the control device 3 of the ultrasonic wire washing equipment and does not constitute a limitation on the control device 3 of the ultrasonic wire washing equipment. It may include more or fewer components than shown in the figure, or a combination of certain components, or different components, for example, it may also include input and output devices, network access devices, buses, etc.

[0165] The processor 30 may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc.

[0166] In some embodiments, the memory 31 may be an internal storage unit of the control device 3 of the ultrasonic silk washing device, such as a hard disk or memory of the control device 3 of the ultrasonic silk washing device. In other embodiments, the memory 31 may also be an external storage device of the control device 3 of the ultrasonic silk washing device, such as a plug-in hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), etc. equipped on the control device 3 of the ultrasonic silk washing device. Further, the memory 31 may also include both an internal storage unit and an external storage device of the control device 3 of the ultrasonic silk washing device. The memory 31 is used to store an operating system, an application program, a boot loader (BootLoader), data, and other programs, such as the program code of the computer program, etc. The memory 31 may also be used to temporarily store data that has been output or is to be output.

[0167] An embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in any of the above method embodiments are implemented.

[0168] An embodiment of the present application provides a computer program product. When the computer program product is run on an ultrasonic silk washing device, the ultrasonic silk washing device implements the steps in any of the above method embodiments.

[0169] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the present application implements all or part of the processes in the above-mentioned embodiment method, which can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a computer-readable storage medium, and the computer program can implement the steps of the above-mentioned various method embodiments when executed by the processor. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may at least include: any entity or device capable of carrying the computer program code to the ultrasonic silk washing equipment, a recording medium, a computer memory, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), an electric carrier signal, a telecommunication signal, and a software distribution medium. For example, a USB flash drive, a mobile hard disk, a disk or an optical disk.

[0170] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0171] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.

[0172] In the embodiments provided in the present application, it should be understood that the disclosed bare copper wire automatic cleaning control method, bare copper wire automatic cleaning control device and ultrasonic wire washing equipment can be implemented in other ways. For example, the above-described bare copper wire automatic cleaning control method, bare copper wire automatic cleaning control device and ultrasonic wire washing equipment embodiments are merely schematic. For example, the division of the modules or units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.

[0173] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0174] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.

Claims

1. A bare copper wire automatic cleaning control method, characterized in that: The method is applied to an ultrasonic silk washing device, wherein the ultrasonic silk washing device comprises an ultrasonic silk washing device, and the method comprises: Obtaining a first diameter and first oil pollution amount information of the bare copper wire; wherein the first oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire to be cleaned; Matching the first diameter and the first oil stain amount information with a cleaning database; wherein the cleaning database is used to record different diameters and oil stain amounts of the bare copper wires, and the corresponding cleaning parameters of the ultrasonic wire washing device, wherein the cleaning parameters include wire washing rate, frequency, and power; When the match is successful, the final wire washing rate, final frequency and final power are obtained based on the cleaning database; wherein the final wire washing rate refers to the wire washing rate of the ultrasonic wire washing device for cleaning the bare copper wire, the final frequency refers to the working frequency of the ultrasonic wire washing device for cleaning the bare copper wire, and the final power refers to the working power of the ultrasonic wire washing device for cleaning the bare copper wire; When the matching is unsuccessful, the final silk washing rate, the final frequency and the final power are obtained according to the first diameter and the first oil pollution amount information, and the cleaning database is expanded; The ultrasonic wire washing device is started at the final wire washing rate, the final frequency and the final power, and the second oil pollution amount information of the bare copper wire is obtained; wherein the second oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after the ultrasonic wire washing device is started at the final wire washing rate, the final frequency and the final power; The cleaning database is updated according to the second oil pollution amount information.

2. The bare copper wire automatic cleaning control method according to claim 1, characterized in that: The matching of the first diameter and the first oil pollution amount information with a cleaning database includes: The diameter and the amount of oil pollution in the cleaning database are calibrated; wherein the calibration process means that a continuous amount is evenly divided into different scales, and the amounts in the same scale are regarded as the same amount, and any data in the cleaning database is uniquely determined by the corresponding diameter scale and oil pollution scale; Substituting the first diameter and the amount of oil pollution corresponding to the first oil pollution amount information into the cleaning database to obtain the scale corresponding to the first diameter and the first oil pollution amount information; Determine whether there is a corresponding cleaning parameter of the ultrasonic wire washing device in the scale corresponding to the first diameter and the first oil pollution amount information; If it exists, it matches the cleaning database successfully; If it does not exist, the match with the cleaning database is unsuccessful.

3. The automatic cleaning control method for bare copper wire according to claim 1, characterized in that: The obtaining of the final silk washing rate, the final frequency and the final power according to the first diameter and the first oil pollution amount information, and expanding the cleaning database, includes: determining a final frequency of the ultrasonic wire washing device according to the first diameter; The ultrasonic wire washing device is started with a first wire washing rate, a first power and the final frequency, and the third oil pollution amount information of the bare copper wire is obtained; wherein, the first wire washing rate refers to the average value of the two wire washing rates of the nearest scale and the minimum scale in the cleaning database, the first power refers to the average value of the two powers of the nearest scale and the minimum scale in the cleaning database, the nearest scale refers to the scale including the cleaning parameters that is closest to the corresponding scale of the bare copper wire, the minimum scale refers to the scale corresponding to the minimum diameter and the minimum oil pollution amount in the cleaning database, and the third oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after the ultrasonic wire washing device is started with the first wire washing rate, the first power and the final frequency; According to the third oil pollution amount information, the first silk washing rate and the first power are adjusted to obtain a final silk washing rate and a final power; The cleaning database is expanded based on the first diameter, the first oil pollution amount information, the final silk washing rate, the final power and the final frequency.

4. The automatic cleaning control method for bare copper wire according to claim 3, characterized in that: The method of determining the final frequency of the ultrasonic wire washing device according to the first diameter comprises: When the first diameter is less than a first diameter threshold, the final frequency is the lowest operating frequency of the ultrasonic wire washing device; When the first diameter is greater than the first diameter threshold, the final frequency is obtained according to the difference between the first diameter and the first diameter threshold.

5. The bare copper wire automatic cleaning control method according to claim 3, characterized in that: The adjusting the first silk washing rate and the first power according to the third oil pollution amount information to obtain a final silk washing rate and a final power includes: If the third oil pollution amount information indicates that the oil pollution degree of the bare copper wire after cleaning meets the standard, no adjustment is required, the first wire washing rate is the final wire washing rate, and the first power is the final power; If the third oil pollution amount information indicates that the oil pollution degree of the bare copper wire after cleaning does not meet the standard, the ultrasonic wire washing device is started, and the cleaning parameters of the ultrasonic wire washing device are that the wire washing rate maintains the first wire washing rate unchanged, the power increases at a first fixed value at an initial value of the first power, and stops increasing when the power reaches a maximum value, and the fourth oil pollution amount information of the bare copper wire is obtained; wherein the fourth oil pollution amount information is used to reflect the oil pollution degree of the bare copper wire after cleaning when the wire washing rate of the ultrasonic wire washing device is the first wire washing rate and the power increases at a first fixed value at a uniform speed on the initial value of the first power, and the fourth oil pollution amount information is information including the oil pollution degree of the bare copper wire at multiple time points; If the oil contamination level of the bare copper wire at any time point in the fourth oil contamination amount information meets the standard, the final power is obtained according to the first fixed value and the first wire washing rate, and the final wire washing rate is the first wire washing rate; If the oil contamination degree of the bare copper wire at all time points of the fourth oil contamination amount information is not up to standard, the ultrasonic wire washing device is started, and the cleaning parameters of the ultrasonic wire washing device are that the power maintains the maximum power, and the wire washing rate is uniformly reduced at a second constant value at the initial value of the first wire washing rate, and the fifth oil contamination amount information of the bare copper wire is obtained; wherein, the fifth oil contamination amount information is used to reflect the oil contamination degree of the bare copper wire after the bare copper wire is cleaned when the power of the ultrasonic wire washing device is the maximum power and the wire washing rate is uniformly reduced at a second constant value on the initial value of the first wire washing rate, and the fifth oil contamination amount information is information including the oil contamination degree of the bare copper wire at multiple time points; The final silk washing rate is obtained according to the fifth oil pollution amount information and the second constant, and the final power is the maximum power.

6. The bare copper wire automatic cleaning control method according to claim 5, characterized in that: The step of obtaining the final power according to the first fixed value and the first silk washing rate comprises: Obtaining the second power of the ultrasonic wire washing device when the oil pollution level of the bare copper wire in the fourth oil pollution amount information just reaches the cleaning standard; A first time is obtained according to the first wire washing rate; wherein the first time refers to the time taken for a copper wire particle in the bare copper wire to pass through the ultrasonic wire washing device; The final power is obtained according to the first time, the first constant value and the second power.

7. The bare copper wire automatic cleaning control method according to claim 5, characterized in that: The step of obtaining the final silk washing rate according to the fifth oil pollution amount information and the second constant value comprises: Obtaining a second silk washing rate of the ultrasonic silk washing device; wherein the second silk washing rate is the silk washing rate of the ultrasonic silk washing device when the oil pollution degree of the bare copper wire in the fifth oil pollution amount information just meets the cleaning standard; Obtaining a silk washing distance of the ultrasonic silk washing device; wherein the silk washing distance refers to a moving distance of a copper wire particle of the bare copper wire during the entire silk washing process of the ultrasonic silk washing device; The final silk washing rate is obtained according to the second constant value, the second silk washing rate and the silk washing distance.

8. The bare copper wire automatic cleaning control method according to claim 1, characterized in that: The updating of the cleaning database according to the second oil pollution amount information comprises: If the second oil pollution amount information indicates that the oil pollution degree of the bare copper wire after cleaning meets the standard, the cleaning database is not updated; If the second oil pollution amount information indicates that the oil pollution degree of the bare copper wire after cleaning does not meet the standard, the cleaning parameters of the corresponding scale in the cleaning database are deleted, and the first operation is performed; wherein, the first operation refers to deleting the cleaning parameters of the corresponding scale in the cleaning database, re-obtaining the cleaning parameters of the corresponding scale in the cleaning database, and expanding the cleaning database.

9. The bare copper wire automatic cleaning control method according to claim 1, characterized in that: The method further comprises: The working range of the cleaning parameters of the ultrasonic silk washing device is detected, and the cleaning parameters of the minimum scale in the cleaning database are set as the minimum power, maximum silk washing rate and minimum frequency of the ultrasonic silk washing device.

10. An ultrasonic silk washing device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the computer program, the method according to any one of claims 1 to 9 is implemented.

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