Carbon clamping cloth compounding mechanism and production line
By introducing composite detectors and control mechanisms into the carbon clamping composite mechanism, the precise adjustment of the composite gap is achieved, the problem of uncontrollable adjustment accuracy of the traditional composite mechanism is solved, and the adsorption performance and production quality of the carbon clamping fabric are improved.
Patent Information
- Application Number
- CN202411924144.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-21
AI Technical Summary
The mechanical adjustment accuracy of the traditional carbon-clamp composite mechanism is uncontrollable, resulting in inappropriate gaps in the carbon-clamp composite, and the bonding of crushed carbon powder particles or activated carbon particles is not firmly affected, affecting the adsorption performance and quality of the carbon-clamp fabric.
A clamped carbon cloth composite mechanism is designed, including a roller assembly, a composite detection member and a control mechanism. The roller assembly is composed of a first composite roller and a second composite roller. The composite detector is arranged on the surface of the second composite roller for detecting the clamping composite force and surface temperature. The control mechanism adjusts the spacing between the roller assembly according to the detection data to improve the adjustment accuracy.
By accurately adjusting the composite gap, the crushing of carbon powder particles and the shedding of activated carbon particles is avoided, and the adsorption performance and production quality of the carbon-sanded cloth are improved.
Smart Images

Figure CN119659141A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of carbon-clad cloth production, and in particular to a carbon-clad cloth composite mechanism and a production line. Background Art
[0002] Carbon cloth, also known as composite filter paper, is a common filter material in the purification field. The structure of carbon cloth is not complicated. Crushed carbon is evenly spread between two non-woven fabrics and then composited to form carbon cloth. The carbon cloth can be folded and fixed to form a carbon cloth filter, which can filter both PM2.5 particles and SO 2 、NO x NH 3 and toluene and other gaseous pollutants.
[0003] The composite mechanism on the carbon cloth composite equipment is a key link in the carbon cloth production process. The traditional composite mechanism adjusts the composite gap between the carbon cloths by mechanically adjusting the spacing between the rollers; due to the uncontrollable mechanical adjustment accuracy, when the composite gap between the carbon cloths is too small, the carbon powder particles will be crushed, reducing the adsorption performance of the carbon cloths; when the composite gap between the carbon cloths is too large, the activated carbon particles are not firmly bonded and are easy to fall off, affecting the quality of the carbon cloths. Summary of the invention
[0004] The purpose of the present invention is to provide a carbon cloth sandwich composite mechanism and a production line to solve the problem that the mechanical adjustment accuracy of the composite mechanism in the prior art is uncontrollable, when the composite gap between the carbon cloths is too small, the carbon powder particles will be crushed; when the composite gap between the carbon cloths is too large, the activated carbon particles are not firmly bonded and are easy to fall off, thereby improving the production quality of the carbon cloth.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] On the one hand, a carbon cloth sandwich composite structure is provided, comprising:
[0007] A roller assembly, the roller assembly comprising a first composite roller and a second composite roller, the first composite roller and the second composite roller both extend in a first direction and are spaced apart in a vertical direction, the first composite roller and the second composite roller rotate in opposite directions, and the carbon-clamped cloth can pass between the first composite roller and the second composite roller and be clamped and composited by the first composite roller and the second composite roller;
[0008] A composite detection member, wherein a plurality of composite detection members are arranged at intervals on the surface of the second composite roller to detect the clamping composite force and surface temperature between the first composite roller and the second composite roller;
[0009] A control mechanism is communicatively connected with both the roller assembly and the composite detection member.
[0010] As an optional technical solution of the carbon cloth sandwich composite mechanism, the carbon cloth sandwich composite mechanism also includes a soft sleeve roller, and the soft sleeve roller is sleeved on the outside of the first composite roller to make the clamping composite force between the first composite roller and the second composite roller uniform.
[0011] As an optional technical solution for the carbon cloth sandwich composite structure, the soft sleeve roller is made of polymer material.
[0012] As an optional technical solution of the carbon-cloth sandwich composite mechanism, a convex structure is provided on the surface of the soft sleeve roller to increase the friction between the first composite roller and the second composite roller and form an indentation on the surface of the carbon-cloth sandwich.
[0013] As an optional technical solution of the carbon cloth sandwich composite mechanism, the protruding structure is a convex pattern, and a plurality of the convex patterns are evenly spaced along the circumference of the first composite roller.
[0014] As an optional technical solution for the carbon cloth sandwich composite mechanism, the protruding structure is a convex point, and a plurality of the convex points are evenly spaced along the circumference and axial direction of the first composite roller.
[0015] As an optional technical solution for the carbon cloth sandwich composite structure, the protruding structure is integrally formed with the soft sleeve roller.
[0016] As an optional technical solution for the carbon cloth sandwich composite mechanism, a plurality of composite detection members are evenly spaced along the circumference and axial direction of the second composite roller.
[0017] As an optional technical solution for the carbon cloth sandwich composite mechanism, the composite detection component includes a force sensor and a temperature sensor.
[0018] On the other hand, a production line is provided, comprising the above-mentioned carbon cloth sandwich composite mechanism.
[0019] Beneficial effects of the present invention:
[0020] The present application discloses a carbon cloth composite mechanism and production line, the carbon cloth composite mechanism comprises a roller assembly, a composite detection member and a control mechanism, the roller assembly comprises a first composite roller and a second composite roller, the first composite roller and the second composite roller both extend in a first direction and are arranged at intervals in a vertical direction, the first composite roller and the second composite roller have opposite rotation directions, the carbon cloth can pass between the first composite roller and the second composite roller and be clamped and composited by the first composite roller and the second composite roller; a plurality of composite detection members are arranged at intervals on the surface of the second composite roller to detect the clamping composite force and surface temperature between the first composite roller and the second composite roller; the control mechanism is connected to the roller assembly and the composite detection member in communication. The composite detection member is arranged on the surface of the second composite roller to detect the clamping composite force and surface temperature between the first composite roller and the second composite roller, the composite detection member sends data to the control mechanism, and the control mechanism adjusts the spacing between the first composite roller and the second composite roller according to the data, thereby improving the adjustment accuracy between the first composite roller and the second composite roller and improving the production quality of the carbon cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0022] Figure 1 is an axonometric diagram of a carbon cloth composite structure provided by an embodiment of the present invention;
[0023] Figure 2 is a cross-sectional view of a carbon cloth composite structure provided by an embodiment of the present invention;
[0024] Figure 3 It is a partial structural schematic diagram of a carbon cloth composite structure provided in an embodiment of the present invention.
[0025] In the figure:
[0026] 1. Carbon cloth sandwiched;
[0027] 10. Roller assembly; 11. First composite roller; 12. Second composite roller;
[0028] 20. Composite test pieces;
[0029] 30. Control agency;
[0030] 40. Soft sleeve roller; 41. Raised structure. DETAILED DESCRIPTION
[0031] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0032] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0034] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0035] The structure of the carbon cloth is not complicated. The crushed carbon is evenly spread between two non-woven fabrics and then compounded to form a carbon cloth. The carbon cloth is folded and fixed to form a carbon cloth filter, which can filter both PM2.5 particles and SO 2 、NO x NH 3and toluene and other gaseous pollutants. The composite mechanism on the carbon cloth composite equipment is a key link in the carbon cloth production process. The traditional composite mechanism adjusts the composite gap between the carbon cloths by mechanically adjusting the spacing between the rollers; because the mechanical adjustment accuracy is uncontrollable, when the composite gap between the carbon cloths is too small, the carbon powder particles will be crushed and the adsorption performance of the carbon cloths will be reduced; when the composite gap between the carbon cloths is too large, the activated carbon particles are not firmly bonded and are easy to fall off, affecting the quality of the carbon cloths.
[0036] To solve the above problems, this embodiment provides a production line, including a carbon cloth sandwich composite mechanism. Figure 1-Figure 3 The carbon cloth sandwich composite mechanism includes a roller assembly 10, a composite detection component 20 and a control mechanism 30.
[0037] Further, the roller assembly 10 includes a first composite roller 11 and a second composite roller 12, both of which extend in the first direction and are arranged at intervals in the vertical direction, and the first composite roller 11 and the second composite roller 12 rotate in opposite directions, and the carbon-containing cloth 1 can pass between the first composite roller 11 and the second composite roller 12 and be clamped and composited by the first composite roller 11 and the second composite roller 12. Specifically, the first composite roller 11 and the second composite roller 12 can be set to metal or plastic material. Specifically, the extension length of the first composite roller 11 and the second composite roller 12 is the same as the width of the carbon-containing cloth 1. In other embodiments, a conveyor belt can also be set between the first composite roller 11 and the second composite roller 12 to carry and convey the carbon-containing cloth 1.
[0038] Furthermore, a plurality of composite detection members 20 are arranged at intervals on the surface of the second composite roller 12 to detect the clamping composite force and surface temperature between the first composite roller 11 and the second composite roller 12. Specifically, a plurality of composite detection members 20 are evenly arranged along the circumference and axial direction of the second composite roller 12 to detect the clamping composite force and surface temperature between the first composite roller 11 and the second composite roller 12 in real time. Specifically, the composite detection member 20 includes a force sensor and a temperature sensor. It should be noted that since the sensor and the temperature sensor are very mature technologies in the prior art, their structures and principles are not introduced one by one here.
[0039] Furthermore, the control mechanism 30 is in communication connection with both the roller assembly 10 and the composite detection member 20. The composite detection member 20 is arranged on the surface of the second composite roller 12 to detect the clamping composite force and surface temperature between the first composite roller 11 and the second composite roller 12. The composite detection member 20 sends data to the control mechanism 30. The control mechanism 30 adjusts the spacing between the first composite roller 11 and the second composite roller 12 according to the data, thereby improving the adjustment accuracy between the first composite roller 11 and the second composite roller 12 and improving the production quality of the carbon-clad cloth 1. It should be noted that since the control mechanism 30 is a very mature technology in the prior art, its principle will not be introduced here.
[0040] Furthermore, the carbon cloth sandwiching composite mechanism also includes a soft sleeve roller 40, which is sleeved on the outside of the first composite roller 11 to even out the clamping composite force between the first composite roller 11 and the second composite roller 12. Specifically, the soft sleeve roller 40 is made of a polymer material. In this embodiment, the polymer material is rubber, nylon or polytetrafluoroethylene. Rubber has a high friction coefficient. Since rubber can produce elastic deformation, it can not only be repeatedly compressed and relaxed without losing its shape, but also compensate for the slight vibration between the first composite roller 11 and the second composite roller 12, improve the uniformity of the clamping composite force, and reduce damage and scratches to the first composite roller 11.
[0041] Furthermore, in order to avoid relative sliding between the soft cover roller 40 and the first composite roller 11, the soft cover roller 40 and the first composite roller 11 can be glued. Furthermore, a protruding structure 41 is provided on the surface of the soft cover roller 40 to increase the friction between the first composite roller 11 and the second composite roller 12 and form an indentation on the surface of the carbon-containing cloth 1. In this embodiment, the protruding structure 41 is a convex point, and a plurality of the convex points are evenly spaced along the circumference and axial direction of the first composite roller 11. In other embodiments, the protruding structure 41 can be set as a convex pattern, and a plurality of the convex patterns are evenly spaced along the circumference of the first composite roller 11. Specifically, the protruding structure 41 is integrally formed with the soft cover roller 40. The protruding structure 41 forms an indentation on the surface of the carbon-containing cloth 1, so that the carbon powder particles of the carbon-containing cloth 1 have greater anti-peeling force and are less prone to decarbonization while meeting the performance requirements.
[0042] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A carbon cloth sandwich composite structure, characterized in that: include: A roller assembly (10), the roller assembly (10) comprising a first composite roller (11) and a second composite roller (12), the first composite roller (11) and the second composite roller (12) both extending in a first direction and spaced apart in a vertical direction, the first composite roller (11) and the second composite roller (12) rotating in opposite directions, the carbon-clad cloth (1) being able to pass between the first composite roller (11) and the second composite roller (12) and being clamped and composited by the first composite roller (11) and the second composite roller (12); A composite detection member (20), wherein a plurality of composite detection members (20) are arranged at intervals on the surface of the second composite roller (12) to detect the clamping composite force and surface temperature between the first composite roller (11) and the second composite roller (12); A control mechanism (30), wherein the control mechanism (30) is communicatively connected to both the roller assembly (10) and the composite detection member (20).
2. The carbon cloth sandwich composite structure according to claim 1, characterized in that: The carbon cloth clamping composite mechanism further comprises a soft sleeve roller (40), wherein the soft sleeve roller (40) is sleeved on the outside of the first composite roller (11) to make the clamping composite force between the first composite roller (11) and the second composite roller (12) uniform.
3. The carbon cloth sandwich composite structure according to claim 2, characterized in that: The soft cover roller (40) is made of polymer material.
4. The carbon cloth sandwich composite structure according to claim 2, characterized in that: The surface of the soft cover roller (40) is provided with a protruding structure (41) to increase the friction between the first composite roller (11) and the second composite roller (12) and to form an indentation on the surface of the carbon-reinforced cloth (1).
5. The carbon cloth sandwich composite structure according to claim 4, characterized in that: The raised structure (41) is a convex pattern, and a plurality of the convex patterns are evenly spaced along the circumference of the first composite roller (11).
6. The carbon cloth sandwich composite structure according to claim 4, characterized in that: The protruding structures (41) are convex points, and a plurality of the convex points are evenly spaced along the circumference and axial direction of the first composite roller (11).
7. The carbon cloth sandwich composite structure according to claim 4, characterized in that: The protruding structure (41) and the soft sleeve roller (40) are integrally formed.
8. The carbon cloth sandwich composite structure according to any one of claims 1 to 7, characterized in that: A plurality of composite detection members (20) are evenly spaced along the circumferential direction and the axial direction of the second composite roller (12).
9. The carbon cloth sandwich composite structure according to any one of claims 1 to 7, characterized in that: The composite detection component (20) comprises a force sensor and a temperature sensor.
10. A production line, characterized in that: It comprises the carbon cloth sandwich composite structure as described in any one of claims 1 to 9.
Citation Information
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