Full-automatic intelligent annular forge piece production line

Abstract

The invention belongs to the technical field of annular forge piece production, and particularly relates to a full-automatic intelligent annular forge piece production line which comprises a narrow way base, sliding rails, side-type-preventing conveying mechanisms and a balanced-measurement-type correcting mechanism, the sliding rails are symmetrically arranged on the upper wall of the narrow way base, the side-type-preventing conveying mechanisms are arranged on the sliding rails, and the balanced-measurement-type correcting mechanism is arranged on the lower wall of the narrow way base. The balance measurement type correcting mechanism is arranged on the lateral-type-preventing conveying mechanism, and the lateral-type-preventing conveying mechanism comprises a driving mechanism, a conveying mechanism, a side abutting mechanism and a supporting mechanism. According to the full-automatic intelligent annular forge piece production line, lateral force generated in the blank conveying process can be corrected, the abrasion degree between the sliding blocks and the sliding rails is reduced, the blank conveying stability is improved, and the occupied area of the rails can be reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of ring forging production, and specifically refers to a fully automatic intelligent ring forging production line. Background Art

[0002] The fully automatic intelligent ring forging production line usually consists of multiple key equipment, including heating furnace, conveying device, forging equipment, ring rolling machine, quenching pool, heat treatment furnace, rough turning and finishing turning production line and flaw detector, etc. These equipment are linked and coordinated through intelligent control system to ensure the automation and intelligence of the entire production process.

[0003] The existing ring forging production line has the following problems: In the process of conveying large quantities of ring forgings, the existing ring forging production line has a large distance between the slide rails and occupies a large area, which causes the transportation equipment to shake and deviate during movement, increases the wear between the slider and the slide rail, and thus reduces the transportation stability of the ring forgings. In addition, the traditional ring forging production line does not have the ability to correct and stabilize the lateral force generated by the transportation device during the transportation of the ring forging blanks. Therefore, it cannot meet the existing use requirements of the ring forging production line. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present solution provides a fully automatic intelligent ring forging production line that can correct the lateral force generated by the billet during transportation, reduce the wear between the slider and the slide rail, improve the stability of billet transportation, and reduce the area occupied by the track.

[0005] The technical scheme adopted in this scheme is as follows: This scheme proposes a fully automatic intelligent ring forging production line, including a narrow track seat, a slide rail, an anti-side conveying mechanism and a measuring type correction mechanism. The slide rail is symmetrically arranged on the upper wall of the narrow track seat, the anti-side conveying mechanism is arranged on the slide rail, and the measuring type correction mechanism is arranged on the anti-side conveying mechanism. The anti-side conveying mechanism includes a driving mechanism, a transportation mechanism, a side-resisting mechanism and a supporting mechanism. The driving mechanism is arranged on the side wall of the narrow track seat, the transportation mechanism is arranged on the upper wall of the slide rail, the side-resisting mechanism is arranged on the side walls at both ends of the transportation mechanism, and the supporting mechanism is arranged on the inner wall of the transportation mechanism between the side-resisting mechanisms. The measuring type correction mechanism includes a measuring mechanism and a pulling back mechanism. The measuring mechanism is arranged on the bottom wall of the transportation mechanism, and the pulling back mechanism is arranged on the inner wall of the narrow track seat.

[0006] As a further preferred embodiment of the present invention, the driving mechanism includes a driving motor, a sleeve and a driving screw. The driving motor is arranged on the side wall of the narrow track seat, and the sleeve is symmetrically arranged on the inner walls at both ends of the narrow track seat. The driving screw passes through the sleeve and is rotatably arranged between the narrow track seats. The power end of the driving motor passes through the narrow track seat and is connected with the driving screw. The transport mechanism includes a slider, a transport plate, a threaded block, a transport rack and a transport box. The slider is slidably arranged on the upper wall of the slide rail, the transport plate is arranged on the upper wall of the slider, the threaded block is arranged on the bottom wall of the transport plate, the end of the threaded block away from the transport plate is arranged on the outside of the driving screw, the threaded block is threadedly connected to the driving screw, and the transport rack is arranged on the transport plate The transport box is arranged on the upper wall of the transport frame, and the transport box is arranged with an opening at the upper end; the side-resisting mechanism includes a resistance frame and a balancing sleeve, the resistance frame is symmetrically arranged on both sides of the transport plate, and the balancing sleeve is symmetrically arranged at one end of the resistance frame away from the transport plate; the supporting mechanism includes a hexagonal tube, a partition, a support rod, a spring, a support frame and a slip ring, the hexagonal tube is symmetrically arranged on the inner wall of the transport plate, the partition is arranged on the inner wall of the hexagonal tube, the support rod is slidably arranged inside the two ends of the hexagonal tube, the spring is arranged between the partition and the support rod, the support frame is arranged on the side of the support rod away from the spring, the slip ring is arranged at one end of the support frame away from the support rod, and the slip ring is arranged on the outside of the driving screw.

[0007] When in use, the driving motor drives the driving screw to rotate through the power end, the driving screw is threadedly connected to the threaded block, the driving screw drives the transport plate to move through the threaded block, the transport plate slides along the upper wall of the slide rail through the slider, the transport plate drives the transport box to move through the transport frame, the transport box transports the annular forgings loaded inside it, the annular forgings are moved to the forging workbench through the slide rail under the transportation of the transport box, and the operator takes out the annular forgings inside the transport box and performs forging operations.

[0008] Preferably, the weighing mechanism includes a horizontal seat and a horizontal sensor, the horizontal seat is arranged on the bottom wall of the transport box, and the horizontal sensor is arranged on the bottom wall of the horizontal seat; the pull-back mechanism includes a balancing ball and a pull-back electromagnetic strip, the balancing ball is arranged on the inner wall of the balancing sleeve, and the pull-back electromagnetic strip is symmetrically arranged at both ends of the narrow track seat, and the pull-back electromagnetic strip is arranged on the inner wall of the narrow track seat below the balancing ball.

[0009] When in use, the horizontal sensor monitors the status of the transport box. The transport box is in a balanced state under normal circumstances. When the transport box is transporting the loaded ring forgings, the uneven weight of the ring forgings loaded at both ends of the transport box causes lateral force to be generated during the movement of the transport box. When the horizontal sensor detects that the tilt angle of the transport box reaches a preset threshold, the pullback electromagnetic strip at the raised end of the transport box is energized to generate magnetism. The pullback electromagnetic strip absorbs the balancing ball through the magnetic field, thereby reducing the lateral force of the transport box and ensuring the stable operation of the ring forging production line.

[0010] Specifically, a controller is provided on a side of the narrow track seat away from the driving motor.

[0011] Wherein, the controller is electrically connected to the driving motor, the level sensor and the pull-back electromagnetic strip respectively.

[0012] Preferably, the model of the controller is SYC89C52RC-401.

[0013] The beneficial effects achieved by adopting the above structure are as follows: Compared with the prior art, the present invention shortens the distance between the slide rails by setting up an anti-side conveying mechanism and a measuring correction mechanism. With the coordinated use of a driving mechanism, a conveying mechanism, a side-resisting mechanism, a supporting mechanism, a measuring mechanism and a pulling-back mechanism, the adjacent distance between the slide rails can be shortened within a limited space, so that the space can be utilized more effectively, and more equipment or components can be compactly installed together. The probability of objects shaking and deflecting during the conveying process can be reduced, thereby improving the conveying stability of the production line for annular forgings. When the transport box conveys the loaded annular forgings, the uneven weight of the annular forgings loaded at both ends of the transport box causes the transport box to generate lateral force during the movement. When the horizontal sensor detects that the inclination angle of the transport box reaches a preset threshold, the pulling-back electromagnetic strip at one end of the transport box is energized to generate magnetism. The pulling-back electromagnetic strip absorbs the balancing ball through the magnetic field, thereby weakening the lateral force of the transport box and ensuring the stable operation of the annular forging production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of this scheme; Figure 2 This is the main stereogram of the scheme; Figure 3 This is a bottom-up stereogram of the scheme; Figure 4 This is a schematic diagram of the structure of the side-protection conveying mechanism of this scheme; Figure 5 for Figure 4 Bottom view of Figure 6 This is a schematic diagram of the structure of the support mechanism of this scheme; Figure 7 This is the main view of this scheme; Figure 8 This is a side view of the scheme; Fig. 9 This is a top view of the scheme; Fig.10 for Fig. 9 AA section view of the part; Fig.11 for Fig. 9 A cross-sectional view of the BB portion; Fig.12 for Figure 2 A magnified structural view of Part I; Fig.13 for Figure 3 A magnified structural view of Part II.

[0015] Among them, 1. narrow track seat, 2. slide rail, 3. anti-side conveying mechanism, 4. driving mechanism, 5. driving motor, 6. sleeve, 7. driving screw, 8. transportation mechanism, 9. slider, 10. transportation plate, 11. threaded block, 12. transportation frame, 13. transportation box, 14. side resistance mechanism, 15. resistance frame, 16. balance sleeve, 17. support mechanism, 18. hexagonal cylinder, 19. partition, 20. support rod, 21. spring, 22. support frame, 23. slip ring, 24. weighing correction mechanism, 25. weighing mechanism, 26. level seat, 27. level sensor, 28. pull-back mechanism, 29. balance ball, 30. pull-back electromagnetic strip, 31. controller.

[0016] The accompanying drawings are used to provide further understanding of the present scheme and constitute a part of the specification. Together with the embodiments of the present scheme, they are used to explain the present scheme and do not constitute a limitation on the present scheme. DETAILED DESCRIPTION

[0017] The technical scheme in the embodiments of the present scheme will be clearly and completely described below in conjunction with the drawings in the embodiments of the present scheme. Obviously, the described embodiments are only part of the embodiments of the present scheme, not all of the embodiments; based on the embodiments in the present scheme, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present scheme.

[0018] In the description of this scheme, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this scheme and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on this scheme.

[0019] like Figure 1-Figure 13As shown, the technical scheme adopted in this scheme is as follows: This scheme proposes a fully automatic intelligent ring forging production line, including a narrow track seat 1, a slide rail 2, an anti-side conveying mechanism 3 and a measuring type correction mechanism 24, the slide rail 2 is symmetrically arranged on the upper wall of the narrow track seat 1, the anti-side conveying mechanism 3 is arranged on the slide rail 2, the measuring type correction mechanism 24 is arranged on the anti-side conveying mechanism 3, the anti-side conveying mechanism 3 includes a driving mechanism 4, a transportation mechanism 8, a side-resisting mechanism 14 and a supporting mechanism 17, the driving mechanism 4 is arranged on the side wall of the narrow track seat 1, the transportation mechanism 8 is arranged on the upper wall of the slide rail 2, the side-resisting mechanism 14 is arranged on the side walls at both ends of the transportation mechanism 8, the supporting mechanism 17 is arranged on the inner wall of the transportation mechanism 8 between the side-resisting mechanisms 14, the measuring type correction mechanism 24 includes a measuring mechanism 25 and a pulling back mechanism 28, the measuring mechanism 25 is arranged on the bottom wall of the transportation mechanism 8, and the pulling back mechanism 28 is arranged on the inner wall of the narrow track seat 1.

[0020] The driving mechanism 4 includes a driving motor 5, a sleeve 6 and a driving screw 7. The driving motor 5 is arranged on the side wall of the narrow track seat 1. The sleeve 6 is symmetrically arranged on the inner walls at both ends of the narrow track seat 1. The driving screw 7 passes through the sleeve 6 and is rotatably arranged between the narrow track seats 1. The power end of the driving motor 5 passes through the narrow track seat 1 and is connected with the driving screw 7; the transport mechanism 8 includes a slider 9, a transport plate 10, a threaded block 11, a transport rack 12 and a transport box 13. The slider 9 is slidably arranged on the upper wall of the slide rail 2, the transport plate 10 is arranged on the upper wall of the slider 9, the threaded block 11 is arranged on the bottom wall of the transport plate 10, the end of the threaded block 11 away from the transport plate 10 is arranged on the outside of the driving screw 7, the threaded block 11 is threadedly connected to the driving screw 7, the transport rack 12 is arranged on the upper wall of the transport plate 10, and the transport box 13 is arranged on the upper wall of the transport rack 12 , the transport box 13 is set with an upper end opening; the side-resisting mechanism 14 includes a force frame 15 and a balancing sleeve 16, the force frame 15 is symmetrically arranged on both sides of the transport plate 10, and the balancing sleeve 16 is symmetrically arranged at the end of the force frame 15 away from the transport plate 10; the supporting mechanism 17 includes a hexagonal tube 18, a partition 19, a support rod 20, a spring 21, a support frame 22 and a slip ring 23, the hexagonal tube 18 is symmetrically arranged on the inner wall of the transport plate 10, the partition 19 is arranged on the inner wall of the hexagonal tube 18, the support rod 20 is slidably arranged inside the two ends of the hexagonal tube 18, the spring 21 is arranged between the partition 19 and the support rod 20, the support frame 22 is arranged on the side of the support rod 20 away from the spring 21, the slip ring 23 is arranged at the end of the support frame 22 away from the support rod 20, and the slip ring 23 is arranged on the outside of the driving screw 7.

[0021] The weighing mechanism 25 includes a horizontal seat 26 and a horizontal sensor 27, the horizontal seat 26 is arranged on the bottom wall of the transport box 13, and the horizontal sensor 27 is arranged on the bottom wall of the horizontal seat 26; the pull-back mechanism 28 includes a balancing ball 29 and a pull-back electromagnetic strip 30, the balancing ball 29 is arranged on the inner wall of the balancing sleeve 16, and the pull-back electromagnetic strip 30 is symmetrically arranged at both ends of the narrow road seat 1, and the pull-back electromagnetic strip 30 is arranged on the inner wall of the narrow road seat 1 below the balancing ball 29.

[0022] Specifically, a controller 31 is provided on a side of the narrow track seat 1 away from the driving motor 5 .

[0023] The controller 31 is electrically connected to the driving motor 5 , the level sensor 27 and the pull-back electromagnetic strip 30 , respectively.

[0024] Preferably, the model of the controller 31 is SYC89C52RC-401.

[0025] When in use, the narrow track seat 1 is laid on the floor of the workshop where the ring forging production line needs to be set up, and the slide rail 2 is installed on the upper wall of the narrow track seat 1. Since the distance between the inner walls on both sides of the narrow track seat 1 is small, the distance between adjacent slide rails 2 is shortened, reducing the probability of shaking and offset of the transportation equipment during movement. After the transportation device is installed, a heating furnace, forging equipment, ring rolling machine, quenching pool, heat treatment furnace, rough turning and fine turning production lines and flaw detectors are installed on both sides of the transportation device, and linkage and coordination are achieved through an intelligent control system to ensure the automation and intelligence of the entire production process; The controller 31 controls the driving motor 5 to start, and the driving motor 5 drives the driving screw 7 to rotate by the positive rotation of the power end, and the driving screw 7 is threadedly connected with the thread block 11, and the driving screw 7 drives the transport plate 10 to move through the thread block 11, and the transport plate 10 slides along the upper wall of the slide rail 2 through the slider 9, and the transport plate 10 drives the transport box 13 to move through the transport frame 12, and the transport box 13 moves to the end of the narrow road seat 1 close to the controller 31, and the annular forging blank is put into the transport box 13; Then the controller 31 controls the driving motor 5 to start, the power end of the driving motor 5 rotates in the reverse direction to drive the driving screw 7 to rotate, the driving screw 7 drives the transport plate 10 through the threaded block 11, the transport plate 10 drives the transport box 13 through the transport frame 12 to transport the annular forgings loaded therein, the annular forgings are transported by the transport box 13 through the slide rail 2 to the position of the forging equipment set on both sides of the slide rail 2, and the operator takes out the annular forgings in the transport box 13 and performs the forging operation; After the distance between the slide rails 2 is shortened, the lateral force on the transport box 13 loaded with the annular forgings increases, and the contact stress between the slide rails 2 and the slider 9 also increases accordingly, resulting in increased wear on the surface of the slide rails 2, affecting the efficiency and stability of the entire transport system. Therefore, by balancing balls 29 arranged on both sides of the transport plate 10, the balancing force of the transport box 13 during transportation is increased, and the influence of the lateral force on the slide rails 2 and the slider 9 is reduced to a certain extent, ensuring that the transport box 13 can stably transport the annular forgings to various forging equipment areas; The controller 31 controls the horizontal sensor 27 to start, and the horizontal sensor 27 monitors the state of the transport box 13. The transport box 13 is in a balanced state under normal conditions. The detection threshold of the horizontal sensor 27 is pre-set. When the transport box 13 transports the loaded annular forgings, due to the uneven weight of the annular forgings loaded at both ends of the transport box 13, the transport box 13 will generate lateral force during the movement. When the horizontal sensor 27 detects that the inclination angle of the transport box 13 reaches the pre-set threshold, the controller 31 controls the pullback electromagnetic strip 30 at one end of the transport box 13 to be energized to generate magnetism. The pullback electromagnetic strip 30 absorbs the balance ball 29 through the magnetic field, thereby weakening the lateral force of the transport box 13 and ensuring the stable operation of the annular forging production line. Repeat the above operation when using it next time.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] The above is a description of the present solution and its implementation methods, which is not restrictive. The drawings show only one implementation method of the present solution, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creative design without departing from the creative purpose of the present solution, they should all fall within the protection scope of the present solution.

Claims

1. A fully automatic intelligent ring forging production line, comprising a narrow track seat (1) and a slide rail (2), characterized in that: The invention also comprises an anti-side conveying mechanism (3) and a balancing and correcting mechanism (24), wherein the slide rail (2) is symmetrically arranged on the upper wall of the narrow track seat (1), the anti-side conveying mechanism (3) is arranged on the slide rail (2), and the balancing and correcting mechanism (24) is arranged on the anti-side conveying mechanism (3), and the anti-side conveying mechanism (3) comprises a driving mechanism (4), a transport mechanism (8), a side contact mechanism (14) and a supporting mechanism (17), and the driving mechanism (4) is arranged on the narrow track seat ( 1) side wall, the transport mechanism (8) is arranged on the upper wall of the slide rail (2), the side-contact mechanism (14) is arranged on the side walls at both ends of the transport mechanism (8), the support mechanism (17) is arranged on the inner wall of the transport mechanism (8) between the side-contact mechanisms (14), the weighing type correction mechanism (24) comprises a weighing mechanism (25) and a pull-back mechanism (28), the weighing mechanism (25) is arranged on the bottom wall of the transport mechanism (8), and the pull-back mechanism (28) is arranged on the inner wall of the narrow track seat (1).

2. The fully automatic intelligent ring forging production line according to claim 1 is characterized in that: The driving mechanism (4) comprises a driving motor (5), a sleeve (6) and a driving screw (7); the driving motor (5) is arranged on the side wall of the narrow track seat (1); the sleeve (6) is symmetrically arranged on the inner walls at both ends of the narrow track seat (1); the driving screw (7) passes through the sleeve (6) and is rotatably arranged between the narrow track seats (1); the power end of the driving motor (5) passes through the narrow track seat (1) and is connected to the driving screw (7).

3. The fully automatic intelligent ring forging production line according to claim 2 is characterized in that: The transport mechanism (8) comprises a slider (9), a transport plate (10), a threaded block (11), a transport frame (12) and a transport box (13); the slider (9) is slidably arranged on the upper wall of the slide rail (2); the transport plate (10) is arranged on the upper wall of the slider (9); the threaded block (11) is arranged on the bottom wall of the transport plate (10); one end of the threaded block (11) away from the transport plate (10) is arranged on the outside of the driving screw rod (7); the threaded block (11) is threadedly connected to the driving screw rod (7); the transport frame (12) is arranged on the upper wall of the transport plate (10); the transport box (13) is arranged on the upper wall of the transport frame (12); and the transport box (13) is arranged with an upper end opening.

4. The fully automatic intelligent ring forging production line according to claim 3 is characterized in that: The side-resisting mechanism (14) comprises a force-resisting frame (15) and a balancing sleeve (16), wherein the force-resisting frame (15) is symmetrically arranged on both sides of the transport plate (10), and the balancing sleeve (16) is symmetrically arranged on one end of the force-resisting frame (15) away from the transport plate (10).

5. The fully automatic intelligent ring forging production line according to claim 4 is characterized in that: The support mechanism (17) comprises a hexagonal tube (18), a partition (19), a support rod (20), a spring (21), a support frame (22) and a slip ring (23); the hexagonal tube (18) is symmetrically arranged on the inner wall of the transport plate (10); the partition (19) is arranged on the inner wall of the hexagonal tube (18); the support rod (20) is slidably arranged inside both ends of the hexagonal tube (18); the spring (21) is arranged between the partition (19) and the support rod (20); the support frame (22) is arranged on a side of the support rod (20) away from the spring (21); the slip ring (23) is arranged on an end of the support frame (22) away from the support rod (20); and the slip ring (23) is arranged on the outside of the driving screw (7).

6. The fully automatic intelligent ring forging production line according to claim 5 is characterized in that: The weighing mechanism (25) comprises a horizontal seat (26) and a horizontal sensor (27); the horizontal seat (26) is arranged on the bottom wall of the transport box (13); and the horizontal sensor (27) is arranged on the bottom wall of the horizontal seat (26).

7. The fully automatic intelligent ring forging production line according to claim 6 is characterized in that: The pull-back mechanism (28) comprises a balancing ball (29) and a pull-back electromagnetic strip (30), wherein the balancing ball (29) is arranged on the inner wall of the balancing sleeve (16), and the pull-back electromagnetic strip (30) is symmetrically arranged at two ends of the narrow track seat (1), and the pull-back electromagnetic strip (30) is arranged on the inner wall of the narrow track seat (1) below the balancing ball (29).

8. The fully automatic intelligent ring forging production line according to claim 7 is characterized in that: A controller (31) is provided on a side of the narrow track seat (1) away from the drive motor (5).

9. The fully automatic intelligent ring forging production line according to claim 8, characterized in that: The controller (31) is electrically connected to the driving motor (5), the level sensor (27) and the pull-back electromagnetic strip (30) respectively.

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