Glass deep processing feeding system and method

Abstract

The invention discloses a system and a method for feeding in deep processing of glass. The system comprises a packaging and cleaning section, a full-inspection roller way, an acceleration roller way, a transition roller way, a piece separating roller way provided with a plurality of interchange steering devices, a piece feeding roller way and a waste piece hopper which are connected one by one according to the following sequence, wherein the packaging and cleaning section, the full-inspection roller way, the acceleration roller way, the transition roller way, the piece separating roller way and the waste piece hopper are arranged on the piece separating roller way; a detection device is arranged above the full-detection roller way; each interchange steering device is connected with a receiving roller way of the vertical fragmentation roller way, and a manipulator is arranged at the downstream of each receiving roller way; two paper paving machines are arranged at the downstream of each manipulator in parallel, and each paper paving machine is connected with a roller conveying device; an RGV trolley of the transfer system is in butt joint with each roller conveying device; the system also includes a control system. According to the system and method for glass deep processing and unloading, the flow direction of glass is automatically distributed, and good products, agreement products and waste products are classified and stacked; not only can the number of forklift workers be reduced, but also environmental pollution caused by back-and-forth transportation of the forklift in and out of a packaging room can be avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of glass deep processing production, and in particular to a system and method for glass deep processing unloading. Background Art

[0002] At present, the unloading system in the photovoltaic glass deep processing production line mainly adopts robotic unloading or sheet scooping machine. The coordination between the finished product station, the third station and the waste sheet station is not standardized. At the same time, after the finished glass is stacked, it is mainly transported by forklift, which causes a lot of dust in the packaging room, seriously affecting the working environment. Summary of the invention

[0003] The purpose of the present invention is to provide a system and method for unloading glass sheets during deep processing in view of the deficiencies in the prior art, which can not only reduce the number of forklift workers, but also avoid environmental pollution caused by forklifts going in and out of the packaging room.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] A first aspect provides a glass deep processing unloading system, comprising a packaging and cleaning section, a full inspection roller conveyor, an acceleration roller conveyor, a transition roller conveyor, a sheet separation roller conveyor provided with a plurality of interchange turning devices, a sheet unloading roller conveyor, and a waste sheet bucket, which are connected one by one in the following order; a detection device is provided above the full inspection roller conveyor;

[0006] Each of the interchange turning devices is connected to a receiving roller track perpendicular to the sheeting roller track, and a manipulator is arranged downstream of each of the receiving roller tracks for unloading sheets; two paper laying machines are arranged in parallel downstream of each of the manipulators, and each of the paper laying machines is connected to a roller conveying device; the RGV trolley of the transfer system is connected to each of the roller conveying devices, and the transfer system also includes an AGV trolley or a forklift, and a wooden bracket or an iron bracket;

[0007] The system also includes a control system, which is respectively connected to the detection device, the manipulator interchange steering device, the motors of each section of the roller, the paper laying machine, the roller conveying device, and the RGV trolley by telecommunications.

[0008] Furthermore, a movable transition iron support is arranged on the upper part of the roller conveying device.

[0009] Furthermore, the system also includes an automatic packaging line.

[0010] Furthermore, a third workstation is also arranged downstream of each of the manipulators.

[0011] The second aspect provides a method for deep processing of glass using the above system, comprising the following steps:

[0012] Step 1: After the glass comes out of the packaging and cleaning section, it enters the full inspection roller. The detection device installed above the full inspection roller detects the glass and feeds back the detection signal to the control system to determine the running path of the glass;

[0013] Step 2: When the inspection result is a good product or an agreed product, the glass is transported to the rear section through the acceleration roller, and then enters the overpass turning roller through the transition roller. The glass is turned and transported to the receiving roller. The receiving roller aligns the glass, and the manipulator unloads the glass to the stacking position of the paper laying machine. The good product enters the paper laying station and is covered by pulling the paper. The agreed product is directly unloaded to the third station by the manipulator;

[0014] If the detection result is waste, the glass will directly run to the rear section via the acceleration roller, and will run to the lower roller, where the lower roller will directly discharge the waste into the waste bucket;

[0015] Step three, after the paper laying machine is full of glass, the control system controls the roller conveyor to deliver the full stack of glass, and the transfer system delivers the full stack of glass to the automatic packaging line.

[0016] Furthermore, the roller conveying device is composed of two parallel rows of rollers, the power is placed in the middle position, and after the stack is full, the RGV trolley is used for docking and transportation.

[0017] Furthermore, a movable transition iron bracket is arranged on the upper part of the roller conveying device, and a wooden bracket or an iron bracket for carrying the finished glass is placed on the transition iron bracket.

[0018] Furthermore, after the transition iron support enters the roller conveying device, the transition iron support needs to be positioned at the head and in the center during the positioning process.

[0019] The present invention adopts the above technical solution, and has the following technical effects compared with the prior art:

[0020] The unloading system of the present invention detects the quality of glass through a detection device, and the control system automatically allocates the flow direction of glass according to the detection information fed back by the detection device, so as to realize the classified stacking processing of good products, agreed products and waste products; a roller conveyor device is arranged under the paper laying machine to realize seamless connection with the RGV trolley in the transfer system, and the full stack of glass is then sent out of the packaging room to the fixed position on the track by the RGV trolley, which can not only reduce the number of forklift workers, but also avoid environmental pollution caused by the forklift going in and out of the packaging room; when the RGV fixed point in the transfer system is delivered to the automatic packaging line, forklift or AGV can be flexibly selected according to demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a layout diagram of the glass deep processing system of the present invention;

[0022] Figure 2 It is a front view of the roller conveying device in the glass deep processing unloading system of the present invention;

[0023] Figure 3 It is a front view of the transition iron support in the glass deep processing lower sheet system of the present invention;

[0024] Figure 4 This is a flow chart of the glass deep processing method of the present invention;

[0025] The accompanying drawings are denoted as follows:

[0026] 1-packaging and cleaning section, 2-full inspection roller, 3-detection device, 4-acceleration roller, 5-transition roller, 6-overpass steering device, 7-sheet unloading roller, 8-waste sheet bucket; 9-receiving roller, 10-manipulator, 11-paper laying machine, 12-roller conveyor, 13-transition iron bracket, 14-transfer system, 141-RGV trolley, 142-wooden bracket or iron bracket, 143-AGV trolley or forklift, 15-control system, 16-automatic packaging line. DETAILED DESCRIPTION

[0027] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments, but is not intended to be limiting of the present invention. It should be noted that the embodiments and features in the embodiments of the present invention may be combined with each other without conflict.

[0028] Example 1

[0029] refer to Figure 1-3 This embodiment provides a system for unloading glass deep processing, comprising a packaging and cleaning section 1, a full inspection roller conveyor 2, an acceleration roller conveyor 4, a transition roller conveyor 5, a sheet separation roller conveyor provided with a plurality of interchange steering devices 6, a sheet unloading roller conveyor 7, and a waste sheet bucket 8 connected one by one in the following order; a detection device 3 is provided above the full inspection roller conveyor 2;

[0030] Each interchange turning device 6 is connected to a receiving roller 9 of a vertical sheeting roller, and a manipulator 10 is arranged downstream of each receiving roller 9 for unloading sheets; two paper laying machines 11 are arranged in parallel downstream of each manipulator 10, and each paper laying machine 11 is respectively connected to a roller conveying device 12; the RGV trolley 141 of the transfer system 14 is connected to each roller conveying device 12, and the transfer system 14 also includes an AGV trolley or a forklift 143, and a wooden bracket or an iron bracket 142; a third work station is also arranged downstream of each manipulator 10;

[0031] The above system also includes a control system 15, which is respectively connected to the detection device 3, the manipulator 10, the interchange steering device 6, the motors of each section of the roller conveyor, the paper laying machine 11, the roller conveyor 12, and the RGV trolley 141; the above system also includes an automatic packaging line 16.

[0032] As a preferred example, a movable transition iron support 13 is arranged on the upper part of the roller conveyor 12.

[0033] Example 2

[0034] refer to Figure 4 This embodiment provides a method for deep processing glass using the system of embodiment 1, comprising the following steps:

[0035] Step 1: After the glass comes out of the packaging and cleaning section 1, it enters the full inspection roller 2. The detection device 3 arranged above the full inspection roller 2 detects the glass. The detection device 3 and the control system 15 realize signal interconnection. The detection device 3 feeds back the detection signal to the control system 15. The control system 13 can automatically allocate the glass running path according to the detection signal.

[0036] Step 2: When the inspection result is a good product or an agreed product, the glass is transported to the rear section through the acceleration roller 4 with a spacing, and then enters the overpass turning roller 6 through the transition roller 5. The glass is turned and transported to the receiving roller 9. The receiving roller 9 aligns the glass, and the manipulator 10 unloads the glass to the stacking position of the paper laying machine 11. Good products enter the paper laying station and are covered by pulling the paper laying. The agreed products are directly unloaded to the third station by the manipulator 10;

[0037] If the detection result is waste, the glass will directly run to the rear section through the accelerating roller 4 and run to the lower roller 7. The lower roller 7 will directly discharge the waste into the waste bucket 8.

[0038] Step three, after the stack of glass is full on the paper laying machine 11 , the control system 15 controls the roller conveyor device 12 to deliver the full stack of glass, and the transfer system 14 delivers the full stack of glass to the automatic packaging line 16 .

[0039] The roller conveyor 12 is composed of two parallel rows of rollers, with the power placed in the middle. After the stack is full, the RGV trolley 141 is used for docking and transportation.

[0040] Among them, a movable transition iron bracket 13 is arranged on the upper part of the roller conveyor device 12, and a wooden bracket or iron bracket 142 for carrying the finished glass is placed on it; after the transition iron bracket 13 enters the roller conveyor device 12, the transition iron bracket 13 needs to be positioned at the head and in the center during the positioning process.

[0041] That is, the glass deep processing method of the present invention can be divided into two working modes:

[0042] 1) In normal production mode, the glass comes out of the packaging and washing section and is inspected by the inspection device on the full inspection roller. After various process treatments, the glass is of complete quality and meets the needs of downstream component factories. The inspection device sends the complete inspection signal to the control system. The control system allocates the glass according to the information. The glass is turned and transported to the receiving roller. The robot grabs it and lays the paper at the corresponding paper laying station. Finally, the full stack of glass is transported out by the roller conveyor and finally transported to the automatic packaging line through the transfer system;

[0043] 2) In abnormal production mode, the glass comes out of the packaging and cleaning section and is inspected by the inspection device on the full inspection roller. If the glass has defects, if the quality defects are not serious and there is a probability of repair, the inspection device will send the inspection signal to the control system, and the control system will allocate the glass to the third station of the robot according to the defect information; if the quality defects are large and there is no probability of repair, the control system will allocate the glass to the unloading roller station according to the defect information, and discharge the waste to the waste bucket through the unloading roller station.

[0044] The above description is only a preferred embodiment of the present invention, and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the contents of the specification and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A system for glass deep processing, characterized in that: The invention comprises a packaging and cleaning section (1), a full inspection roller conveyor (2), an acceleration roller conveyor (4), a transition roller conveyor (5), a sheet separation roller conveyor provided with a plurality of interchange steering devices (6), a sheet lowering roller conveyor (7), and a waste sheet bucket (8) which are connected one by one in the following order; a detection device (3) is provided above the full inspection roller conveyor (2); Each of the interchange turning devices (6) is connected to a receiving roller (9) perpendicular to the sheeting roller, and a manipulator (10) is arranged downstream of each of the receiving rollers (9) for unloading sheets; two paper laying machines (11) are arranged in parallel downstream of each of the manipulators (10), and each of the paper laying machines (11) is respectively connected to a roller conveying device (12); the RGV trolley (141) of the transfer system (14) is docked with each of the roller conveying devices (12), and the transfer system (14) also includes an AGV trolley or a forklift (143), and a wooden bracket or an iron bracket (142); The system further comprises a control system (15), wherein the control system (15) is respectively connected to the detection device (3), the manipulator (10), the interchange steering device (6), the motors of each section of the roller conveyor, the paper laying machine (11), the roller conveying device (12), and the RGV trolley (141) via telecommunications.

2. The system for glass deep processing according to claim 1, characterized in that: A movable transition iron support (13) is arranged on the upper part of the roller conveying device (12).

3. The system for glass deep processing according to claim 1, characterized in that: The system also includes an automatic packaging line (16).

4. The system for deep processing of glass sheets according to claim 1, characterized in that: A third workstation is also provided downstream of each of the manipulators (10).

5. A method for deep processing of glass using the system as claimed in any one of claims 1 to 4, characterized in that: The steps include: Step 1: After the glass comes out of the packaging and cleaning section (1), it enters the full inspection roller conveyor (2). The detection device (3) arranged above the full inspection roller conveyor (2) detects the glass and feeds back the detection signal to the control system (15) to determine the running path of the glass; Step 2: When the inspection result is a good product or an agreed product, the glass is transported to the rear section by the acceleration roller (4) with a spacing, and then enters the overpass turning roller (6) through the transition roller (5). The glass is turned and transported to the receiving roller (9). The receiving roller (9) aligns the glass, and the manipulator (10) unloads the glass to the stacking position of the paper laying machine (11). The good product enters the paper laying station and is covered by pulling the paper. The agreed product is directly unloaded to the third station by the manipulator (10); When the detection result is waste, the glass directly runs toward the rear section via the accelerating roller (4) and runs all the way to the lower sheet roller (7), and the lower sheet roller (7) directly discharges the waste sheets into the waste sheet bucket (8); Step three, after the paper laying machine (11) is full of glass, the control system (15) controls the roller conveyor device (12) to deliver the full stack of glass, and the transfer system (14) delivers the full stack of glass to the automatic packaging line (16).

6. The method for deep processing of glass according to claim 5, characterized in that: The roller conveying device (12) is composed of two parallel rows of rollers, with the power placed in the middle position. After the stack is full, an RGV trolley (141) is used for docking and conveying.

7. The method for deep processing of glass according to claim 5, characterized in that: A movable transition iron bracket (13) is arranged on the upper part of the roller conveying device (12), and a wooden bracket or an iron bracket (142) for carrying the finished glass is placed on the transition iron bracket.

8. The method for deep processing of glass according to claim 7, characterized in that: After the transition iron support (13) enters the roller conveying device (12), the transition iron support (13) needs to be positioned at the head and in the center during the positioning process.

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