Rice steaming block scattering device for rice crust production
By designing a steamed rice block breaking device for the steamed rice blocks, the motor drive gear and swing arm breaking ball head is used to break the rice blocks, and combined with the separation and transportation of the vibrator and the material net, the rice block breaking efficiency in the existing technology is solved. The problem of low efficiency of rice grain processing and transportation is achieved.
Patent Information
- Application Number
- CN202420845736.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the production process of existing pot crumbs, the steamed rice cubes are inefficient in breaking them, and the workload is large, so they need to be improved.
A steamed rice block dispersion device for producing steamed rice crust was designed, including a dispersion box, a material box, a motor, a large gear, a pinion gear, a driving rod, a swing arm, a dispersion ball head, a clamping ring and a material net, and the gear is driven by a motor The driving rod is rotated, and the swing arm and the splint ball head are used to disperse the rice blocks, and the rice particles are further separated and transported through the vibrator and the material net.
It realizes the rapid breaking and efficient transportation of rice blocks, improves production efficiency, and reduces the labor intensity of staff.
Smart Images
Figure CN222109219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice crust production equipment, in particular to a device for breaking up steamed rice blocks in rice crust production. Background Art
[0002] Guoba is mainly made of rice, millet, soybeans, corn flour, etc. It has the edible effect of thickening the stomach and aiding digestion.
[0003] In the prior art, Chinese Patent Publication No. CN216058969U discloses a novel rice crust production device, including a rice crust production device support seat, a frying trough is arranged on the top outer wall of the rice crust production device support seat, two groups of frying lifting support frames are fixedly installed on the left and right sides of the front and rear outer walls of the rice crust production device support seat, a smoking machine is fixedly installed between the two groups of frying lifting support frames, two groups of conveyor belt support frames are fixedly installed on the front and rear sides of the bottom outer wall of the smoking machine, a conveyor belt is fixedly installed between the two groups of conveyor belt support frames, a plurality of groups of rice crust molds are fixedly installed on the conveyor belt, and a feeding trough is fixedly installed on the right outer wall of the two groups of conveyor belt support frames. The novel rice crust production device described in the utility model, through the provided residue cleaning mechanism, separates the rice crust residue on the rice crust mold, effectively prevents the re-explosion caused by the residue of rice crust in the rice crust mold, greatly improves the yield rate of rice crust production, and brings better use prospects.
[0004] However, in the process of producing rice crust, the rice needs to be crushed and then steamed. After steaming, the rice will be in lumps, which need to be broken up to make rice crust. The existing breaking device generally uses a hammer to break the rice lumps, which not only has low breaking efficiency but also has a large workload, so it needs to be improved. Utility Model Content
[0005] The utility model aims to provide a device for breaking up steamed rice blocks in rice crust production, which has the effect of effectively breaking up rice.
[0006] The above-mentioned technical objective of the utility model is achieved through the following technical scheme: a device for breaking up steamed rice blocks in rice crust production, comprising a breaking up box, a material box is fixedly connected to the bottom of the breaking up box, a first motor is fixedly installed on the top of the breaking up box, a large gear is fixedly connected to the output end of the first motor, small gears are rotatably connected to both sides of the top wall of the breaking up box, the large gear and the small gear are meshed, the number of the small gears is two, and a driving rod is fixedly connected to the center of the bottom of the two small gears, a swing arm is fixedly connected to the outside of the driving rod, a breaking up ball head is arranged on the outside of the swing arm, a clamping ring is sleeved on the outside of the breaking up ball head, the number of the clamping rings is two, both ends of one of the clamping rings are rotatably connected to the limiting rod, a limiting slot is provided inside the other clamping ring, a sealing layer is fixedly connected to the inner wall of the clamping ring, a material plate is fixedly connected to the bottom of the breaking up box, and a material net is fixedly connected to the inside of the material plate.
[0007] By adopting the above technical solution, when breaking up the rice blocks, the staff puts the rice blocks into the breaking box through the feeding channel, and then starts the first motor, so that the first motor drives the large gear to rotate, and the two small gears are meshed on both sides of the large gear, thereby driving the two driving rods to rotate, and the outside of each driving rod is fixedly connected to a plurality of swing arms, and the plurality of swing arms are staggered with each other, thereby preventing the plurality of swing arms from contacting each other, and the staff sleeves the breaking up ball head on one end of each swing arm, and then sleeves the two clamping rings on the outside of the breaking up ball head, and the two clamping rings are symmetrical to each other. Then, the limiting rods at both ends of one clamping ring are pressed into the limiting grooves inside the other clamping ring, so that the two clamping rings can be fixed. At the same time, the two sides of the sealing layer are in contact with the clamping ring and the scattering ball head respectively. The sealing layer is made of rubber, and the sealing layer is squeezed by the clamping ring, so that the scattering ball head can be fixed to one end of the swing arm. After the rice blocks inside the scattering box come into contact with the scattering ball head, the rice blocks can be scattered by rotating the scattering ball head, and the scattered rice grains fall into the material net inside the material plate, so that the device can quickly scatter the rice blocks with high scattering efficiency.
[0008] The utility model is further configured as follows: the middle portion of the material plate is segmented, the middle portion of the material plate is fixedly connected with a spring, and the bottom portion of the material plate is fixedly connected with a vibrator.
[0009] By adopting the above technical solution, the rice grains are isolated inside the material net, and the staff starts the vibrator to generate an exciting force. The middle part of the material plate is two-section, and a spring is fixedly connected between the two-section material plates. The exciting force drives the spring, the material plate and the material net to vibrate, and then the rice grains can pass through the mesh of the material net to excite the inside of the material tube.
[0010] The utility model is further configured as follows: a material pipe is fixedly connected to the bottom of the material net, and a gate is arranged inside the material pipe.
[0011] By adopting the above technical solution, the gate is an electric gate, and when the staff opens the gate, the rice grains inside the material tube can fall into the inside of the conveyor belt.
[0012] The utility model is further configured as follows: a conveyor frame is fixedly connected inside the material box, a second motor is fixedly installed on the outside of the conveyor frame, a roller is fixedly connected to the output end of the second motor, and a conveyor belt is connected to the external transmission of the roller.
[0013] By adopting the above technical solution, the staff starts the second motor, so that the second motor drives the drum to rotate, and then drives the conveyor belt to achieve the effect of conveying rice grains.
[0014] The utility model is further configured as follows: a feed port is provided inside the scattering box, a feed channel is fixedly connected inside the feed port, a discharge port is provided inside the material box, and a discharge channel is fixedly connected inside the discharge port.
[0015] By adopting the above technical solution, the conveyor belt extends to the inside of the discharge channel, and then discharges the rice grains to the outside of the material box through the discharge channel.
[0016] The utility model is further configured as follows: a bottom plate is fixedly connected to the bottom of the material box, and a lead block is arranged inside the bottom plate.
[0017] By adopting the above technical solution, the bottom plate supports the material box and the scattering box, and the lead block increases the weight of the bottom plate, which is conducive to stability.
[0018] The beneficial effects of the utility model are:
[0019] 1. The utility model, through the arrangement among the scattering box, the material box, the first motor, the large gear, the small gear, the driving rod, the swing arm, the scattering ball head, the clamping ring, the limit rod, the sealing layer, the material plate and the material net, when scattering the rice blocks, the staff puts the rice blocks into the scattering box through the feeding channel, and then starts the first motor, so that the first motor drives the large gear to rotate, and the two small gears are meshed on both sides of the large gear, thereby driving the two driving rods to rotate, and the outside of each driving rod is fixedly connected to a plurality of swing arms, and the plurality of swing arms are staggered with each other, thereby preventing the plurality of swing arms from contacting each other, and the staff sleeves the scattering ball head on one end of each swing arm, and then The two clamping rings are sleeved on the outside of the scattering ball head, and the two clamping rings are symmetrical to each other. Then, the limiting rods at both ends of one clamping ring are pressed into the limiting grooves inside the other clamping ring, so that the two clamping rings can be fixed. At the same time, the two sides of the sealing layer are respectively in contact with the clamping ring and the scattering ball head. The sealing layer is made of rubber, and the sealing layer is squeezed by the clamping ring, so that the scattering ball head can be fixed to one end of the swing arm. After the rice blocks inside the scattering box come into contact with the scattering ball head, the rice blocks can be scattered by rotating the scattering ball head, and the scattered rice grains fall into the material net inside the material plate, so that the device can quickly scatter the rice blocks with high scattering efficiency.
[0020] 2. The utility model isolates the rice grains inside the material net through the arrangement of the spring, the vibrator, the material pipe, the gate, the conveyor frame, the second motor, the roller, the conveyor belt, the feed channel and the discharge channel. The staff starts the vibrator to generate an exciting force. The middle part of the material plate is a two-stage type, and a spring is fixedly connected between the two-stage material plates. The exciting force drives the spring, the material plate and the material net to vibrate, and then the rice grains can pass through the mesh of the material net to excite the inside of the material pipe. The gate is an electric gate. When the staff opens the gate, the rice grains inside the material pipe can fall into the inside of the conveyor belt. The staff starts the second motor to drive the roller to rotate, and then drive the conveyor belt to transmit, so as to achieve the effect of conveying the rice grains. The conveyor belt extends to the inside of the discharge channel, and then the rice grains are discharged from the outside of the material box through the discharge channel. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 This is a schematic diagram of the explosion structure of the utility model;
[0023] Figure 2This is a schematic diagram of the internal structure of the utility model breaking box;
[0024] Figure 3 This is a schematic diagram of the top view structure of the clamping ring of the utility model;
[0025] Figure 4 It is a schematic diagram of the structure of the conveyor belt of the utility model from a top view.
[0026] In the figure, 1. shatter box; 2. material box; 3. first motor; 4. large gear; 5. small gear; 6. driving rod; 7. swing arm; 8. shatter ball head; 9. clamping ring; 10. limit rod; 11. sealing layer; 12. material plate; 13. material net; 14. spring; 15. vibrator; 16. material pipe; 17. gate; 18. conveyor frame; 19. second motor; 20. roller; 21. conveyor belt; 22. feed channel; 23. discharge channel; 24. bottom plate. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1-4A device for breaking up steamed rice blocks for producing rice crust comprises a breaking up box 1, a material box 2 is fixedly connected to the bottom of the breaking up box 1, a first motor 3 is fixedly installed on the top of the breaking up box 1, a large gear 4 is fixedly connected to the output end of the first motor 3, small gears 5 are rotatably connected to both sides of the top wall of the breaking up box 1, the large gear 4 is meshed with the small gear 5, there are two small gears 5, and a driving rod 6 is fixedly connected to the center of the bottom of the two small gears 5, a swing arm 7 is fixedly connected to the outside of the driving rod 6, a breaking up ball head 8 is arranged on the outside of the swing arm 7, a clamping ring 9 is sleeved on the outside of the breaking up ball head 8, there are two clamping rings 9, both ends of one of the clamping rings 9 are rotatably connected to the limit rod 10, and a limit slot is provided inside the other clamping ring 9, and the clamping ring 9 The inner wall of the scattering box 1 is fixedly connected with a sealing layer 11, the bottom of the scattering box 1 is fixedly connected with a material plate 12, and the interior of the material plate 12 is fixedly connected with a material net 13. When scattering the rice blocks, the staff puts the rice blocks into the scattering box 1 through the feeding channel 22, and then starts the first motor 3, so that the first motor 3 drives the large gear 4 to rotate, and the two small gears 5 are meshed on both sides of the large gear 4, thereby driving the two driving rods 6 to rotate, and the outside of each driving rod 6 is fixedly connected with a plurality of swing arms 7, and the plurality of swing arms 7 are staggered with each other, thereby preventing the plurality of swing arms 7 from contacting each other. The staff sleeves a scattering ball head 8 on one end of each swing arm 7, and then sleeves two clamping rings 9 on the outside of the scattering ball head 8, and the two clamping rings 9 are symmetrical to each other, and then The limiting rods 10 at both ends of a clamping ring 9 are pressed into the limiting grooves inside the other clamping ring 9, so that the two clamping rings 9 can be fixed. At the same time, the two sides of the sealing layer 11 are in contact with the clamping ring 9 and the scattering ball head 8 respectively. The sealing layer 11 is made of rubber. The sealing layer 11 is squeezed by the clamping ring 9, so that the scattering ball head 8 can be fixed to one end of the swing arm 7. After the rice blocks inside the scattering box 1 come into contact with the scattering ball head 8, the rice blocks can be scattered by rotating the scattering ball head 8. The scattered rice grains fall into the material net 13 inside the material plate 12, so that the device can quickly scatter the rice blocks with high scattering efficiency. The middle part of the material plate 12 is segmented, and the middle part of the material plate 12 is fixedly connected with a spring 14. The bottom of the material plate 12 The vibrator 15 is fixedly connected to the material plate 12, and the rice grains are isolated inside the material net 13. The staff starts the vibrator 15 to generate an exciting force. The middle part of the material plate 12 is a two-stage material plate, and a spring 14 is fixedly connected between the two-stage material plates. The spring 14, the material plate 12 and the material net 13 are driven to vibrate through the exciting force, so that the rice grains can pass through the mesh of the material net 13 to excite the inside of the material pipe 16. The bottom of the material net 13 is fixedly connected to the material pipe 16, and the inside of the material pipe 16 is provided with a gate 17, which is an electric gate. When the staff opens the gate 17, the rice grains in the material pipe 16 can fall into the inside of the conveyor belt 21. The inside of the material box 2 is fixedly connected to a conveyor frame 18, and the outer side of the conveyor frame 18 is fixedly installed with a second motor 19.The output end of the second motor 19 is fixedly connected to a roller 20, and the external transmission of the roller 20 is connected to a conveyor belt 21. The staff starts the second motor 19, so that the second motor 19 drives the roller 20 to rotate, and then drives the conveyor belt 21 to transmit, so as to achieve the effect of conveying rice grains. A feed port is provided inside the scattering box 1, and a feed channel 22 is fixedly connected inside the feed port. A discharge port is provided inside the material box 2, and a discharge channel 23 is fixedly connected inside the discharge port. The conveyor belt 21 extends to the inside of the discharge channel 23, and then discharges the rice grains to the outside of the material box 2 through the discharge channel 23. A bottom plate 24 is fixedly connected to the bottom of the material box 2, and a lead block is arranged inside the bottom plate 24. The bottom plate 24 supports the material box 2 and the scattering box 1. The lead block increases the weight of the bottom plate 24, which is conducive to stability.
[0029] In the utility model, when breaking up the rice blocks, the staff puts the rice blocks into the breaking box 1 through the feeding channel 22, and then starts the first motor 3, so that the first motor 3 drives the large gear 4 to rotate, and the two small gears 5 are meshed on both sides of the large gear 4, thereby driving the two driving rods 6 to rotate, and the outside of each driving rod 6 is fixedly connected to a plurality of swing arms 7, and the plurality of swing arms 7 are staggered with each other to prevent contact between the plurality of swing arms 7, and the staff sleeves the breaking ball head 8 on each swing arm 7. One end, then the two clamping rings 9 are sleeved on the outside of the scattering ball head 8, the two clamping rings 9 are symmetrical to each other, and then the limiting rods 10 at both ends of one clamping ring 9 are pressed into the limiting groove inside the other clamping ring 9, so that the two clamping rings 9 can be fixed, and at the same time, the two sides of the sealing layer 11 are respectively in contact with the clamping ring 9 and the scattering ball head 8, the material of the sealing layer 11 is rubber, and the sealing layer 11 is squeezed by the clamping ring 9, so that the scattering ball head 8 can be fixed to one end of the swing arm 7, and the inside of the scattering box 1 After the rice blocks come into contact with the beating ball head 8, the rice blocks can be broken up by the rotation of the beating ball head 8, and the broken rice grains fall into the material net 13 inside the material plate 12, so that the device can quickly break up the rice blocks with high breaking efficiency. The rice grains are isolated inside the material net 13. The staff starts the vibrator 15 to generate an exciting force. The middle part of the material plate 12 is a two-stage type, and a spring 14 is fixedly connected between the two-stage material plates. The spring 14, the material plate 12 and the material net 13 are driven by the exciting force. 3 is vibrated, and the rice grains can pass through the mesh of the material net 13 to stimulate the inside of the material tube 16. The gate 17 is an electric gate. When the staff opens the gate 17, the rice grains in the material tube 16 can fall into the inside of the conveyor belt 21. The staff starts the second motor 19, so that the second motor 19 drives the roller 20 to rotate, and then drives the conveyor belt 21 to transmit, so as to achieve the effect of conveying the rice grains. The conveyor belt 21 extends to the inside of the discharge channel 23, and then the rice grains are discharged from the outside of the material box 2 through the discharge channel 23.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for breaking up steamed rice blocks for producing rice crust, comprising a breaking up box (1), characterized in that: The bottom of the scattering box (1) is fixedly connected to a material box (2), the top of the scattering box (1) is fixedly installed with a first motor (3), the output end of the first motor (3) is fixedly connected to a large gear (4), both sides of the top wall of the scattering box (1) are rotatably connected to small gears (5), the large gear (4) and the small gear (5) are meshed, the number of the small gears (5) is two, and the centers of the bottoms of the two small gears (5) are fixedly connected to a driving rod (6), and the outer side of the driving rod (6) is fixedly connected to a swing arm ( 7), a scattering ball head (8) is arranged on the outside of the swing arm (7), a clamping ring (9) is sleeved on the outside of the scattering ball head (8), the number of the clamping rings (9) is two, both ends of one of the clamping rings (9) are rotatably connected to a limit rod (10), a limit slot is provided inside the other clamping ring (9), a sealing layer (11) is fixedly connected to the inner wall of the clamping ring (9), a material plate (12) is fixedly connected to the bottom of the scattering box (1), and a material net (13) is fixedly connected to the inside of the material plate (12).
2. The device for breaking up steamed rice blocks for producing rice crust according to claim 1, characterized in that: The middle part of the material plate (12) is segmented, the middle part of the material plate (12) is fixedly connected to a spring (14), and the bottom of the material plate (12) is fixedly connected to a vibrator (15).
3. The device for breaking up steamed rice blocks for producing rice crust according to claim 1, characterized in that: A material pipe (16) is fixedly connected to the bottom of the material net (13), and a gate (17) is arranged inside the material pipe (16).
4. The device for breaking up steamed rice blocks for producing rice crust according to claim 1, characterized in that: A conveyor frame (18) is fixedly connected inside the material box (2), a second motor (19) is fixedly installed outside the conveyor frame (18), a roller (20) is fixedly connected to the output end of the second motor (19), and a conveyor belt (21) is connected to the external transmission of the roller (20).
5. The device for breaking up steamed rice blocks for producing rice crust according to claim 1, characterized in that: The breaking box (1) has a feed port inside, and a feed channel (22) is fixedly connected inside the feed port; the box (2) has a discharge port inside, and a discharge channel (23) is fixedly connected inside the discharge port.
6. The device for breaking up steamed rice blocks for producing rice crust according to claim 1, characterized in that: A bottom plate (24) is fixedly connected to the bottom of the material box (2), and a lead block is arranged inside the bottom plate (24).