New energy automobile copper bar welding tool
The welding tool addresses inefficiencies in copper bar replacement by using a rotating mechanism and reciprocating tables to maintain continuous operation, enhancing efficiency and quality in new energy vehicle manufacturing.
Patent Information
- Application Number
- CN202420633920.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Existing welding devices for new energy vehicles experience downtime when replacing copper bars, leading to inefficiencies in the welding process.
A welding tool with a rotating mechanism and reciprocating tables that allows continuous operation during copper bar replacement, enabling simultaneous welding of multiple copper bars on separate stations.
Enables continuous welding operation, improving efficiency and welding quality by allowing uninterrupted processing of multiple copper bars.
Smart Images

Figure CN222114046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a welding tool for copper bars of new energy vehicles. Background Art
[0002] New energy vehicles refer to vehicles that use new energy to replace traditional fuels, mainly including electric vehicles (including pure electric vehicles and hybrid vehicles), hydrogen fuel cell vehicles, etc. These vehicles usually have lower tail gas emissions, help reduce air pollution, and can reduce dependence on limited oil resources. New energy vehicles need to be welded during the manufacturing process;
[0003] When welding the copper bar of a new energy vehicle, the existing device needs to fix the copper bar of the new energy vehicle and then weld it. However, when in use, when the welding of the copper bar of the new energy vehicle is completed, the welded copper bar of the new energy vehicle needs to be removed from the welding table, and then the copper bar of the new energy vehicle that has not been welded needs to be fixed on the welding table. Therefore, when replacing the copper bar of the new energy vehicle, the device will be in a state of stopping working, which seriously affects the efficiency of welding the copper bar of the new energy vehicle. When a batch of copper bars of the new energy vehicle need to be welded, a lot of time will be consumed. Utility Model Content
[0004] In order to solve the problem that the device is in a stopped working state when replacing the copper busbar of a new energy vehicle; the purpose of the utility model is to provide a welding tool for the copper busbar of a new energy vehicle.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a new energy vehicle copper busbar welding tool, comprising a frame, a welding machine is fixedly provided on the top of the frame, an operating panel is fixedly provided on one end of the frame, a circular groove is provided on one side wall of the operating panel, a rotating rod is rotatably provided on the inner wall of the operating panel, a rotating plate is fixedly sleeved on the outside of one end of the rotating rod, the rotating plate is rotatably set in the circular groove, a connecting rod is fixedly inserted on the end of the rotating plate away from the rotating rod, a slider is rotatably sleeved on the outside of the end of the connecting rod away from the rotating plate, a reciprocating plate is provided on the outside of the slider, a groove is provided in the reciprocating plate, the slider is slidably set in the groove, a reciprocating table is fixedly provided on the top of the reciprocating plate, and two symmetrically distributed welding tables are fixedly provided on the upper surface of the reciprocating table.
[0006] Preferably, a double-headed screw is rotatably provided in the welding table, and the external thread sleeve of the double-headed screw is provided with symmetrically distributed moving blocks, and a clamping plate is fixedly provided on the top of the moving block.
[0007] Compared with the prior art, the beneficial effects of the utility model are:
[0008] 1. The present application can achieve the goal that the welding machine can be in working condition while the copper busbar of a new energy vehicle is being replaced on the welding table, so that the welding machine can be in working condition while the copper busbar of a new energy vehicle that has been welded on the welding table is taken out and the copper busbar of a new energy vehicle that has not been welded is fixed on the welding table, thereby improving the welding effect of the copper busbar of a new energy vehicle and being suitable for welding batches of copper busbars of new energy vehicles.
[0009] 2. The present application can achieve the effect of conveniently fixing the copper busbar of the new energy vehicle, prevent the copper busbar of the new energy vehicle from shaking during welding, and improve the welding quality of the copper busbar of the new energy vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0011] Figure 1 It is a schematic diagram of the structure of the utility model.
[0012] Figure 2 It is a schematic diagram of the connection structure between the welding table and the reciprocating table in the utility model.
[0013] Figure 3 It is a schematic diagram of the connection structure between the rotating rod and the rotating plate in the utility model.
[0014] Figure 4 It is a schematic diagram of the structure of the welding machine after being disassembled in the utility model.
[0015] Figure 5 It is a schematic diagram of the connection structure between the stabilizing block and the stabilizing rod in the utility model.
[0016] Figure 6 It is a schematic diagram of the structure after the operating panel and the stabilizing seat in the utility model are separated.
[0017] In the figure: 1. frame; 11. welding machine; 2. operating panel; 21. circular groove; 22. rotating rod; 23. rotating plate; 24. connecting rod; 25. slider; 26. reciprocating plate; 27. groove; 28. reciprocating table; 210. first motor; 220. stabilizing block; 230. stabilizing rod; 240. fixing plate; 250. limiting block; 260. limiting groove; 270. stabilizing seat; 280. stabilizing member; 3. welding table; 31. double-headed screw; 32. moving block; 33. clamping plate; 310. second motor; 320. guide block; 330. guide rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Example: Figure 1-6 As shown, the utility model provides a welding tool for copper bars of new energy vehicles, comprising a frame 1, a welding machine 11 is fixedly arranged at the top of the frame 1, an operating panel 2 is fixedly arranged at one end of the frame 1, a circular groove 21 is opened on one side wall of the operating panel 2, a rotating rod 22 is rotatably arranged on the inner wall of the operating panel 2, a rotating plate 23 is fixedly sleeved on the outside of one end of the rotating rod 22, the rotating plate 23 is rotatably arranged in the circular groove 21, a connecting rod 24 is fixedly inserted at one end of the rotating plate 23 away from the rotating rod 22, a slider 25 is rotatably sleeved on the outside of one end of the connecting rod 24 away from the rotating plate 23, a reciprocating plate 26 is arranged on the outside of the slider 25, a groove 27 is opened in the reciprocating plate 26, the slider 25 is slidably arranged in the groove 27, a reciprocating table 28 is fixedly arranged on the top of the reciprocating plate 26, and two symmetrically distributed welding tables 3 are fixedly arranged on the upper surface of the reciprocating table 28.
[0020] A double-headed screw 31 is rotatably provided in the welding table 3 , and the external thread sleeve of the double-headed screw 31 is provided with symmetrically distributed moving blocks 32 , and a clamping plate 33 is fixedly provided at the top end of the moving block 32 .
[0021] One end of the rotating rod 22 rotates and passes through the operating panel 2. A first motor 210 is provided at one end of the rotating rod 22. The driving end of the first motor 210 is coaxially fixedly installed with the rotating rod 22. By providing the first motor 210, the effect of conveniently driving the rotating rod 22 to rotate is achieved.
[0022] One end of the double-headed screw 31 rotates and passes through a side wall of the welding table 3. A second motor 310 is provided at one end of the double-headed screw 31. The driving end of the second motor 310 is coaxially fixedly installed with the double-headed screw 31. By providing the second motor 310, the effect of conveniently driving the double-headed screw 31 to rotate is achieved.
[0023] A stabilizing block 220 is fixedly provided on the lower surface of one end of the reciprocating table 28, a stabilizing rod 230 is slidably inserted in the stabilizing block 220, and fixing plates 240 are fixedly provided at both ends of the stabilizing rod 230, and the fixing plates 240 are fixedly installed with the operating panel 2; by providing the stabilizing block 220 and the stabilizing rod 230, the effect of supporting and fixing the reciprocating table 28 is achieved.
[0024] A limit block 250 is fixedly provided on the lower surface of the reciprocating table 28, and a limit slot 260 is provided on the top of the operating panel 2, in which the limit block 250 is slidably arranged; by providing the limit block 250 and the limit slot 260, the effect of enabling the reciprocating table 28 to stably reciprocate is achieved.
[0025] A stabilizing seat 270 is fixedly provided on one side of the bottom of the operating panel 2, and a stabilizing member 280 is fixedly provided on the bottom end of the reciprocating plate 26, and the stabilizing member 280 is slidably provided in the stabilizing seat 270; by providing the stabilizing seat 270 and the stabilizing member 280, the effect of enabling the reciprocating plate 26 to stably reciprocate is achieved.
[0026] A guide block 320 is fixedly provided at the bottom end of the movable block 32, and a guide rod 330 is slidably inserted in the guide block 320, and both ends of the guide rod 330 are fixedly installed on the inner wall of the welding table 3; by setting the guide block 320 and the guide rod 330, the effect of limiting the movable block 32 is achieved, so that the movable block 32 can move stably.
[0027] Working principle: first, (divide the two welding stations 3 into a first welding station and a second welding station), then, fix the copper busbar of the new energy vehicle that needs to be welded on the first welding station, and the welding machine 11 welds the copper busbar of the new energy vehicle on the first welding station. While the welding machine 11 is welding the copper busbar of the new energy vehicle on the first welding station, fix the copper busbar of the new energy vehicle that has not been welded on the second welding station. When the welding of the copper busbar of the new energy vehicle on the first welding station is completed, start the first motor 210, and the first motor 210 drives the rotating rod 22 to rotate, and the rotating rod 22 drives the rotating plate 23 to make a circular motion in the circular groove 21. The rotating plate 23 drives the slider 25 to make a circular motion through the connecting rod 24. While the slider 25 is making a circular motion, the slider 25 reciprocates in the groove 27. During the reciprocating movement of the slider 25 in the groove 27, it drives the reciprocating plate 26 to reciprocate, and the reciprocating plate 26 drives the reciprocating table 28 to reciprocate, and the reciprocating table 28 drives the first welding station and the second welding station to reciprocate. When the second welding station comes to the welding position of the welding machine 11, the first welding station is also far away from the welding position of the welding machine 11, the first motor 210 is turned off, and the welding machine 11 welds the copper bar of the new energy vehicle on the second welding station. When the welding machine 11 is welding the copper bar of the new energy vehicle on the second welding station, the staff takes out the copper bar of the new energy vehicle welded on the first welding station, and fixes the copper bar of the new energy vehicle that has not been welded on the first welding station. At this time, the welding machine 11 also completes the welding of the copper bar of the new energy vehicle on the second welding station. Subsequently, the first motor 210 is started again, the first welding station is moved to the welding position of the welding machine 11, and the second welding station is moved away from the welding position of the welding machine 11. The welding machine 11 welds the copper bar of the new energy vehicle that has not been welded on the first welding station. When the welding machine 11 is welding the copper bar of the new energy vehicle on the first welding station, the staff takes out the copper bar of the new energy vehicle welded on the second welding station, and fixes the copper bar of the new energy vehicle that has not been welded on the second welding station, thereby repeating the operation;
[0028] Subsequently, when the unwelded copper busbar of the new energy vehicle is placed on the welding table 3, the second motor 310 is started, and the second motor 310 drives the double-headed screw 31 to rotate. During the rotation, the double-headed screw 31 drives the moving block 32 to move in opposite directions, and the moving block 32 drives the clamping plate 33 to move in opposite directions. When the clamping plate 33 is tightly fitted with the copper busbar of the new energy vehicle, the fixation of the copper busbar of the new energy vehicle is completed, and the second motor 310 is turned off.
[0029] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A welding tool for copper bars of new energy vehicles, comprising a frame (1), Features: A welding machine (11) is fixedly arranged at the top of the frame (1), an operating panel (2) is fixedly arranged at one end of the frame (1), a circular groove (21) is opened on one side wall of the operating panel (2), a rotating rod (22) is rotatably arranged on the inner wall of the operating panel (2), a rotating plate (23) is fixedly sleeved on one end of the rotating rod (22), the rotating plate (23) is rotatably arranged in the circular groove (21), and the rotating plate (23) is fixedly inserted into the end away from the rotating rod (22). A connecting rod (24) is provided, and a slider (25) is rotatably sleeved on the outside of one end of the connecting rod (24) away from the rotating plate (23), and a reciprocating plate (26) is provided on the outside of the slider (25), and a groove (27) is opened in the reciprocating plate (26), and the slider (25) is slidably set in the groove (27), and a reciprocating table (28) is fixedly provided at the top end of the reciprocating plate (26), and two symmetrically distributed welding tables (3) are fixedly provided on the upper surface of the reciprocating table (28).
2. A copper bar welding tool for new energy vehicles as claimed in claim 1, It is characterized in that A double-headed screw (31) is rotatably provided in the welding table (3), and the external thread sleeve of the double-headed screw (31) is provided with symmetrically distributed moving blocks (32), and a clamping plate (33) is fixedly provided at the top end of the moving block (32).
3. A copper bar welding tool for new energy vehicles as claimed in claim 1, It is characterized in that One end of the rotating rod (22) rotates and penetrates the operating panel (2), and a first motor (210) is provided at one end of the rotating rod (22), and a driving end of the first motor (210) is coaxially fixedly installed with the rotating rod (22).
4. A new energy vehicle copper bar welding tool as claimed in claim 2, It is characterized in that One end of the double-headed screw (31) rotates and passes through a side wall of the welding platform (3); a second motor (310) is provided at one end of the double-headed screw (31); and a driving end of the second motor (310) is coaxially fixedly mounted with the double-headed screw (31).
5. A copper bar welding tool for new energy vehicles as claimed in claim 1, It is characterized in that A stabilizing block (220) is fixedly provided on the lower surface of one end of the reciprocating table (28), a stabilizing rod (230) is slidably inserted in the stabilizing block (220), and fixing plates (240) are fixedly provided at both ends of the stabilizing rod (230), and the fixing plates (240) are fixedly mounted on the operating panel (2).
6. A new energy vehicle copper bar welding tool as claimed in claim 1, It is characterized in that A limit block (250) is fixedly provided on the lower surface of the reciprocating platform (28), a limit slot (260) is provided on the top of the operating panel (2), and the limit block (250) is slidably arranged in the limit slot (260).
7. A new energy vehicle copper bar welding tool as claimed in claim 1, It is characterized in that A stabilizing seat (270) is fixedly provided on one side of the bottom of the operating plate (2), and a stabilizing member (280) is fixedly provided on the bottom end of the reciprocating plate (26), wherein the stabilizing member (280) is slidably arranged in the stabilizing seat (270).
8. A new energy vehicle copper bar welding tool as claimed in claim 2, It is characterized in that A guide block (320) is fixedly provided at the bottom end of the moving block (32), a guide rod (330) is slidably inserted into the guide block (320), and both ends of the guide rod (330) are fixedly mounted on the inner wall of the welding platform (3).
Citation Information
Cited By
Tool for laser welding of new energy automobile battery
CN120862052A
A new energy vehicle battery laser welding tool
CN120862052B
