Thermosetting coating processing and batching mechanism

Abstract

The utility model relates to the technical field of coating processing, in particular to a thermosetting coating processing batching mechanism which comprises a bearing plate, a batching box is fixedly installed on the surface of the bearing plate, a box door is arranged on the front face of the batching box, an operation panel is arranged on the front face of the batching box, and a working mechanism is arranged in the batching box. According to the thermosetting coating processing batching mechanism, the working mechanism is arranged in the batching box, starting and stopping of a switch valve are controlled in the mode that a flow valve is adopted to monitor the flow of a spraying head, the inflow amount of raw materials can be effectively controlled, an electric telescopic rod pulls a box cover to move upwards, an electric push rod pulls the spraying head to move to the position over a mixing box, and therefore the mixing efficiency is improved. According to the automatic batching device, the batching work can be completed, by adopting an automatic batching mode, the labor intensity of workers can be reduced, the batching accuracy can be ensured, and the problems of long operation time, poor batching accuracy and low batching operation efficiency of manual batching for thermosetting coating production are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of coating processing, in particular to a thermosetting coating processing and batching mechanism. Background Art

[0002] Thermosetting coatings refer to coatings with thermosetting resins as the main film-forming substances. When this type of coating is cured, the film-forming substances in the coating film undergo reactions such as cross-linking to become hard, insoluble and infusible three-dimensional polymer network grooves. Before the coating dries, the film-forming substances have a linear or basically linear molecular structure, which can be dissolved in certain solvents and can also be heated and melted from a solid state to a fluid. After drying, it is converted into a cross-linked three-dimensional molecular structure and becomes an insoluble and infusible substance.

[0003] In the existing thermosetting coating production batching process, the raw materials need to be weighed manually and then poured into the mixing tank. The operation time is long, the batching accuracy is poor, and the batching efficiency is low, which cannot meet the needs of society. Therefore, a thermosetting coating processing batching mechanism is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a thermosetting coating processing batching mechanism, which has the advantages of convenient batching, etc., and solves the problems of long operation time, poor batching accuracy and low batching operation efficiency in manual batching of thermosetting coating production.

[0005] In order to achieve the above-mentioned purpose of facilitating batching, the utility model provides the following technical solutions: a thermosetting coating processing batching mechanism, comprising a load-bearing plate, a batching box is fixedly installed on the surface of the load-bearing plate, a box door is arranged on the front of the batching box, an operation panel is arranged on the front of the batching box, and a working mechanism is arranged inside the batching box;

[0006] The working mechanism comprises an electric push rod, a pair of electric push rods are fixedly mounted on the inner wall of the batching box, a mounting block is fixedly mounted on the surface of the electric push rod, a switch valve is fixedly mounted inside the mounting block, a feed pipe is fixedly mounted on the surface of the switch valve, a spray head is fixedly mounted on the surface of the switch valve, a flow valve is arranged on the surface of the spray head, a mounting seat is rotatably mounted on the inner wall of the batching box, a pulley 1 is fixedly mounted on the surface of the mounting seat, a support frame is fixedly mounted on the top of the mounting seat, a motor is arranged inside the batching box, a rotating shaft is fixedly mounted at the output end of the motor, a pulley 2 is fixedly mounted on the surface of the rotating shaft, a belt body is transmission-mounted between the pulley 1 and the pulley 2, a mixing box is fixedly mounted inside the support frame, an electric telescopic rod is arranged inside the mixing box, a box cover is fixedly mounted on the top of the electric telescopic rod, and a resistance wire is arranged inside the mixing box.

[0007] Furthermore, the switch valve is fixedly installed inside the mounting block by means of threads.

[0008] Furthermore, the rotating shaft is rotatably mounted on the inner wall of the batching box, and the supporting frame is fixedly mounted on the top of the mounting seat by means of threads.

[0009] Furthermore, the mixing box is fixedly installed inside the support frame by means of threads, and the mixing box and the support frame are installed in an embedded manner.

[0010] Furthermore, the electric telescopic rod is fixedly installed inside the mixing box, and the electric telescopic rod does not interfere with the spray head.

[0011] Furthermore, a sealing ring is provided at the bottom of the box cover, and the sealing ring and the mixing box are installed by extrusion and fitting.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] 1. The thermosetting coating processing batching mechanism is provided with a working mechanism inside the batching box. The device uses a flow valve to monitor the flow of the spray head to control the start and stop of the switch valve, which can effectively control the inflow of raw materials. The electric telescopic rod pulls the box cover up and the electric push rod pulls the spray head to move to the top of the mixing box to complete the batching work. By adopting an automated batching method, it can not only reduce the labor intensity of the staff, but also ensure the accuracy of the batching, solving the problems of long operation time, poor batching accuracy and low batching efficiency in the production of thermosetting coatings.

[0014] 2. The thermosetting coating processing and batching mechanism has a motor arranged inside the batching box, and adopts a belt power transmission method to realize that the mounting seat drives the support frame to rotate, so that the mixing box rotates to mix the ingredients inside, thereby achieving the purpose of mixing the raw materials. Moreover, since a resistance wire is arranged inside the mixing box, the resistance wire is energized for heating and heat preservation, thereby preventing the thermosetting coating from sticking to the inside of the mixing box after cooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the working mechanism of the utility model;

[0017] Figure 3 It is a schematic diagram of the internal structure of the mixing box of the utility model.

[0018] In the figure: 1. load-bearing plate; 2. batching box; 3. box door; 4. operation panel; 5. working mechanism; 501. electric push rod; 502. mounting block; 503. switch valve; 504. feed pipe; 505. spray head; 506. flow valve; 507. mounting seat; 508. pulley 1; 509. support frame; 510. motor; 511. rotating shaft; 512. pulley 2; 513. belt body; 514. mixing box; 515. electric telescopic rod; 516. box cover; 517. resistance wire. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 A thermosetting coating processing batching mechanism in this embodiment includes a load-bearing plate 1, a batching box 2 is fixedly mounted on the surface of the load-bearing plate 1, a box door 3 is arranged on the front of the batching box 2, an operation panel 4 is arranged on the front of the batching box 2, and a working mechanism 5 is arranged inside the batching box 2;

[0021] The working mechanism 5 includes an electric push rod 501, a pair of electric push rods 501 are fixedly installed on the inner wall of the batching box 2, a mounting block 502 is fixedly installed on the surface of the electric push rod 501, the mounting block 502 supports the switch valve 503, the switch valve 503 is fixedly installed inside the mounting block 502, the surface of the switch valve 503 is fixedly installed with a feed pipe 504, the surface of the switch valve 503 is fixedly installed with a spray head 505, the surface of the spray head 505 is provided with a flow valve 506, a mounting seat 507 is rotatably installed on the inner wall of the batching box 2, the mounting seat 507 has a traction effect on the support frame 509, a pulley 508 is fixedly installed on the surface of the mounting seat 507, a support frame 509 is fixedly installed on the top of the mounting seat 507, and the interior of the batching box 2 is provided with Motor 510, a rotating shaft 511 is fixedly installed at the output end of motor 510, a pulley 512 is fixedly installed on the surface of the rotating shaft 511, a belt body 513 is installed for transmission between pulley 1 508 and pulley 2 512, a mixing box 514 is fixedly installed inside the support frame 509, the shell of the mixing box 514 is a heat-insulating material to avoid passivation of the contact material, an electric telescopic rod 515 is arranged inside the mixing box 514, the mixing box 514 supports the electric telescopic rod 515, a box cover 516 is fixedly installed on the top of the electric telescopic rod 515, a sealing ring is arranged on the surface of the box cover 516 to avoid leakage of the mixing box 514, the sealing ring has a sealing effect, and a resistance wire 517 is arranged inside the mixing box 514.

[0022] When implementing, follow these steps:

[0023] 1) First, start the electric telescopic rod 515 to move the box cover 516 upward and separate it from the mixing box 514, and then energize the resistance wire 517 to heat the mixing box 514 to the melting temperature of the coating;

[0024] 2) Then start the electric push rod 501 to move the spray head 505 to the top of the mixing box 514;

[0025] 3) Restart the switch valve 503, inject the coating raw material into the mixing box 514 through the spray head 505, when the injection amount reaches the ratio, the flow valve 506 automatically stops the injection of the raw material, and starts the electric push rod 501 and the electric telescopic rod 515 to reset;

[0026] 4) Finally, the motor 510 is started. Under the belt drive, the mounting seat 507 drives the support frame 509 to rotate, so that the mixing box 514 rotates to mix the ingredients inside. After the ingredients are mixed, the mixing box 514 is disassembled, taken out, and replaced from the box door 3.

[0027] In summary, the thermosetting coating processing and batching mechanism is provided with a working mechanism 5 inside the batching box 2. The device uses a flow valve 506 to monitor the flow of the spray head 505 to control the start and stop of the switch valve 503, which can effectively control the inflow of raw materials, and the electric telescopic rod 515 pulls the box cover 516 to move upward, and the electric push rod 501 pulls the spray head 505 to move to the top of the mixing box 514, so as to complete the batching work. By adopting an automated batching method, it can not only reduce the labor intensity of the staff, but also ensure the accuracy of the batching, thereby solving the problems of long operation time, poor batching accuracy and low batching efficiency in manual batching of thermosetting coating production.

[0028] At the same time, a motor 510 is provided inside the ingredient box 2, and a belt power transmission method is adopted to realize that the mounting seat 507 drives the support frame 509 to rotate, so that the mixing box 514 rotates to mix the ingredients inside, thereby achieving the purpose of mixing the raw materials. In addition, since a resistance wire 517 is provided inside the mixing box 514, the resistance wire 517 is energized to heat and keep warm, thereby preventing the thermosetting coating from sticking to the inside of the mixing box 514 after cooling.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thermosetting coating processing and batching mechanism, comprising a bearing plate (1), characterized in that: A batching box (2) is fixedly mounted on the surface of the load-bearing plate (1), a box door (3) is arranged on the front of the batching box (2), an operation panel (4) is arranged on the front of the batching box (2), and a working mechanism (5) is arranged inside the batching box (2); The working mechanism (5) comprises an electric push rod (501), a pair of electric push rods (501) are fixedly mounted on the inner wall of the batching box (2), a mounting block (502) is fixedly mounted on the surface of the electric push rod (501), a switch valve (503) is fixedly mounted inside the mounting block (502), a feed pipe (504) is fixedly mounted on the surface of the switch valve (503), a spray head (505) is fixedly mounted on the surface of the switch valve (503), a flow valve (506) is arranged on the surface of the spray head (505), a mounting seat (507) is rotatably mounted on the inner wall of the batching box (2), a pulley (508) is fixedly mounted on the surface of the mounting seat (507), and the mounting A support frame (509) is fixedly installed on the top of the seat (507), a motor (510) is arranged inside the batching box (2), a rotating shaft (511) is fixedly installed at the output end of the motor (510), a second pulley (512) is fixedly installed on the surface of the rotating shaft (511), a belt body (513) is installed between the first pulley (508) and the second pulley (512) for transmission, a mixing box (514) is fixedly installed inside the support frame (509), an electric telescopic rod (515) is arranged inside the mixing box (514), a box cover (516) is fixedly installed on the top of the electric telescopic rod (515), and a resistance wire (517) is arranged inside the mixing box (514).

2. A thermosetting coating processing and batching mechanism according to claim 1, characterized in that: The switch valve (503) is fixedly mounted inside the mounting block (502) by means of threads.

3. A thermosetting coating processing and batching mechanism according to claim 1, characterized in that: The rotating shaft (511) is rotatably mounted on the inner wall of the batching box (2), and the supporting frame (509) is fixedly mounted on the top of the mounting seat (507) by means of threads.

4. A thermosetting coating processing and batching mechanism according to claim 1, characterized in that: The mixing box (514) is fixedly mounted inside the support frame (509) by means of threads, and the mixing box (514) and the support frame (509) are mounted in an embedded manner.

5. The thermosetting coating processing and batching mechanism according to claim 1, characterized in that: The electric telescopic rod (515) is fixedly installed inside the mixing box (514), and the electric telescopic rod (515) does not interfere with the spray head (505).

6. A thermosetting coating processing and batching mechanism according to claim 1, characterized in that: A sealing ring is provided at the bottom of the box cover (516), and the sealing ring and the mixing box (514) are installed by extrusion and insertion.

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