Production equipment of corrosive material for oxidation reduction of ilmenite

By using rotating components and high-pressure airflow mixture in ilmenite redox equipment and applying anti-corrosion layer on the inner wall of the equipment, the equipment damage caused by the corrosion of the reaction material is solved, the equipment efficiency and life are improved, while ensuring that Safety and environmental protection.

CN222131936UActive Publication Date: 2024-12-10YIXING JINQI ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202420628234.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-10
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The reaction materials used in the ilmenite redox process are extremely susceptible to corrosion, resulting in damage to production equipment and affecting the efficiency and service life of the equipment.

Method used

A device including a bracket, a reactor and a rotating assembly was designed. The reactor was equipped with a heating inner liner and a spiral blade. The rotating assembly was driven by a stepper motor, and the high-pressure air flow was injected into the air compressor to improve the uniformity of the material mixing and Reaction rate and coat the inner wall of the equipment with a furan resin anticorrosion layer to enhance corrosion resistance.

Benefits of technology

It effectively reduces the corrosion risk of the agitator, improves the service life and production efficiency of the equipment, and avoids harmful substances through the gas filter box, improving the safety and corrosion resistance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses corrosion material production equipment for ilmenite oxidation reduction. The corrosion material production equipment comprises a bracket, a reaction kettle arranged on the bracket and a rotating assembly which is arranged on the bracket and provides power for the reaction kettle, the two ends of the reaction kettle are rotationally clamped with the bracket through connecting shafts, a heating liner is sleeved in the reaction kettle, and a feeding pipe communicated with the interior of the heating liner is arranged at the top end of the reaction kettle; a plurality of electric heating pipes are equidistantly distributed between the heating liner and the inner wall of the reaction kettle; the rotating assembly comprises a stepping motor arranged at the inner bottom of the support and sector gears arranged at the ends of the two connecting shafts respectively. The two ends of the stepping motor are each provided with an output shaft, and the ends of the two output shafts are each provided with a driving gear connected with the two sector gears in an engaged mode. The utility model has the advantages of reasonable structural design, higher production efficiency and better corrosion resistance, and is suitable for popularization and use.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, in particular to a production device for corrosion materials used for oxidation and reduction of ilmenite. Background Art

[0002] Ilmenite resources are extremely abundant in the world. my country's ilmenite resources account for about 48% of the world's titanium reserves, which are distributed in 20 provinces across the country. There are both rock sand and mineral sand, of which rock ore accounts for the majority. Rock ore is mainly distributed in the coastal areas of Guangdong, Guangxi and Hainan. Although my country is a country with a large number of titanium resources, due to the low abundance of titanium ore, the difficulty of mining, and the low level of production technology, the available titanium resources are still in short supply at this stage.

[0003] Ilmenite (FeTiO3) is a derivative structure of corundum structure, with a general TiO2 content of about 52.65% and FeO of 47.4%. At present, the utilization of ilmenite resources mainly uses sulfuric acid method and chlorination method to produce rutile, titanium dioxide and sponge titanium. The sulfuric acid method production technology uses hot concentrated sulfuric acid to decompose the selected and crushed ilmenite, and uses iron powder as a reducing agent to produce a mixed solution of titanium, divalent iron and other associated sulfates, commonly known as titanium liquid; during the oxidation and reduction process of ilmenite, the reaction materials used are corrosive, which can easily cause corrosion damage to the production equipment, thereby affecting the production efficiency of the equipment. Utility Model Content

[0004] In view of the above-mentioned technical problems, the utility model provides a production device of corrosion materials for oxidation and reduction of ilmenite.

[0005] The technical solution of the utility model is: a corrosion material production device for ilmenite oxidation and reduction, comprising a bracket, a reactor arranged on the bracket, and a rotating assembly arranged on the bracket and providing power for the reactor;

[0006] The two ends of the reactor are rotatably connected with the bracket through a connecting shaft, a heating liner is sleeved inside the reactor, and a feed pipe connected to the inside of the heating liner is arranged at the top of the reactor; a number of electric heating tubes are equidistantly distributed between the heating liner and the inner wall of the reactor, and an integrated ring connected to each electric heating tube is clamped at one end of the reactor;

[0007] The rotating assembly includes a stepper motor arranged at the bottom of the bracket and fan gears respectively arranged at the ends of two connecting shafts; both ends of the stepper motor are provided with output shafts passing through the bracket, and the ends of the two output shafts are provided with driving gears respectively meshing and connected with the two fan gears one by one.

[0008] Furthermore, a plurality of spiral blades are evenly distributed inside the reactor and abut against the inner wall of the heating liner. Each group of spiral blades has a plurality of spiral blades evenly distributed, and each spiral blade is provided with a material drop hole.

[0009] Note: During the rotation of the reactor, the collision between the material and the spiral blades is used to improve the mixing uniformity of the material.

[0010] Furthermore, a plurality of air distribution boxes are evenly distributed on the outer wall of the reactor, and a plurality of groups of air nozzles are evenly distributed inside the reactor through a bracket, each group of air nozzles is provided with a plurality of air nozzles, and the air nozzles and spiral blades are arranged at intervals; each air nozzle of each group is connected to an air distribution box at a corresponding position one by one; an exhaust pipe connected to the inside of the heating liner is provided at the top of the reactor; an air compressor connected to each air distribution box is provided at the bottom of the bracket;

[0011] Description: When in use, use an air compressor to inject compressed air into the reaction material through the air nozzle, and use the high-pressure airflow to further stir and mix the material, which is beneficial to increase the reaction rate of the material and improve the production efficiency of the equipment.

[0012] Furthermore, a one-way valve is provided at the connection between the gas nozzle and the gas distribution box, and a gas filter box connected to the exhaust pipe is provided on the bracket;

[0013] Note: By setting a one-way valve, it is possible to prevent materials from entering the gas distribution box through the gas nozzle. The gas filter box can be used to filter out harmful substances in the reaction gas to prevent harmful substances from polluting the environment.

[0014] Furthermore, the bracket is provided with an outer housing located outside the driving gear and the sector gear;

[0015] Note: Providing an outer shell can help improve the safety of the equipment during operation.

[0016] Furthermore, the inner walls of the reaction kettle and the heating liner are coated with a furan resin anti-corrosion layer;

[0017] Description: By coating the inner wall of the reactor and the heating liner with a furan resin anti-corrosion layer, the corrosion resistance of the equipment is improved, thereby increasing the service life of the equipment.

[0018] The working principle of the utility model is as follows: when in use, the electric heating tube, the stepper motor and the air compressor are respectively connected to an external power supply, the reaction material is injected into the heating inner tank through the feed pipe, and the heating inner tank is heated by the electric heating tube to realize indirect heating of the reaction material; the stepper motor is used to drive the driving gear to rotate, and the meshing action of the driving gear and the fan gear is used to make the reactor swing back and forth on the bracket, and the reaction material in the heating inner tank collides with the spiral blades and is evenly mixed; at the same time, the air compressor is used to inject compressed air into the reaction material through the air nozzle, and the high-pressure airflow is used to further stir and mix the material, thereby increasing the reaction rate of the material.

[0019] Compared with the prior art, the beneficial effects of the present invention are embodied in the following aspects:

[0020] First, the utility model has a reasonable structural design. When the reactor swings back and forth on the bracket, the collision between the material and the rotating blades is used to achieve the stirring and mixing effect of the material; thereby reducing the risk of the agitator being corroded by the agitator installed inside the reactor and prolonging the service life of the equipment;

[0021] Second, the utility model uses an air compressor to introduce high-pressure airflow into the reaction materials, further improving the mixing uniformity of the reaction materials, thereby increasing the reaction rate of the materials and the production efficiency of the equipment;

[0022] Third, the utility model utilizes a gas filter box to filter the gas generated during the material reaction process, thereby preventing harmful substances in the gas from volatilizing into the atmosphere, making the utility model highly safe to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a longitudinal section view of the utility model;

[0024] Figure 2 It is the front view of the utility model;

[0025] Figure 3 It is a schematic diagram of the connection between the driving gear and the sector gear of the utility model;

[0026] Figure 4 It is a distribution diagram of the spiral blades and the air nozzle of the utility model inside the heating inner container;

[0027] Among them, 1- bracket, 2- reactor, 20- connecting shaft, 21- heating liner, 22- feed pipe, 23- electric heating tube, 230- integrated ring, 24- outer shell, 3- rotating assembly, 30- stepper motor, 300- output shaft, 31- fan gear, 32- driving gear, 4- spiral blade, 5- air distribution box, 50- air nozzle, 500- bracket, 51- exhaust pipe, 6- air compressor, 7- gas filter box. DETAILED DESCRIPTION

[0028] Example 1

[0029] like Figure 1 As shown, a corrosion material production device for ilmenite oxidation-reduction includes a support 1, a reaction kettle 2 arranged on the support 1, and a rotating component 3 arranged on the support 1 and providing power for the reaction kettle 2;

[0030] like Figure 1 , 2As shown in Figure 4, both ends of the reactor 2 are rotatably connected with the bracket 1 through a connecting shaft 20, a heating liner 21 is sleeved inside the reactor 2, and a feed pipe 22 connected to the inside of the heating liner 21 is arranged at the top of the reactor 2; 16 electric heating tubes 23 are evenly distributed between the heating liner 21 and the inner wall of the reactor 2, and an integrated ring 230 connected to each electric heating tube 23 is clamped at one end of the reactor 2;

[0031] like Figure 1 , 3 As shown, the rotating assembly 3 includes a stepper motor 30 arranged at the bottom of the bracket 1 and sector gears 31 respectively arranged at the ends of the two connecting shafts 20; both ends of the stepper motor 30 are provided with output shafts 300 that penetrate the bracket 1, and the ends of the two output shafts 300 are provided with driving gears 32 that are respectively meshed and connected with the two sector gears 31 one by one.

[0032] Example 2

[0033] The difference between this embodiment and embodiment 1 is that:

[0034] like Figure 1 , 4 As shown, there are 4 groups of spiral blades 4 equidistantly distributed inside the reactor 2 and abutting against the inner wall of the heating liner 21 . Each group of spiral blades 4 has 9 equidistantly distributed spiral blades 4 . Each spiral blade 4 is provided with a blanking hole.

[0035] Example 3

[0036] The difference between this embodiment and embodiment 2 is that:

[0037] like Figure 2 , 4 As shown, four air distribution boxes 5 are evenly distributed on the outer wall of the reactor 2, and four groups of air nozzles 50 are evenly distributed inside the reactor 2 through a bracket 500, each group of air nozzles 50 is provided with five air nozzles, and the air nozzles 50 and the spiral blades 4 are arranged at intervals; each air nozzle 50 of each group is connected to the air distribution boxes 5 at the corresponding position one by one; an exhaust pipe 51 connected to the interior of the heating liner 21 is arranged at the top of the reactor 2; an air compressor 6 connected to each air distribution box 5 is arranged at the bottom of the bracket 1; a one-way valve is arranged at the connection between the air nozzle 50 and the air distribution box 5, and a gas filter box 7 connected to the exhaust pipe 51 is arranged on the bracket 1.

[0038] Example 4

[0039] The difference between this embodiment and embodiment 3 is that:

[0040] like Figure 2 As shown, the bracket 2 is provided with an outer shell 24 located outside the driving gear 32 and the sector gear 31; the inner walls of the reaction kettle 2 and the heating liner 21 are coated with a furan resin anti-corrosion layer.

[0041] It should be noted that the electric heating tube 23, stepper motor 30 and air compressor 6 used in the present invention all adopt existing technologies, and are not specifically limited here. The corresponding products can be selected according to actual needs.

Claims

1. A corrosion material production equipment for ilmenite redox, characterized in that: It comprises a support (1), a reaction kettle (2) arranged on the support (1), and a rotating assembly (3) arranged on the support (1) and providing power for the reaction kettle (2); The two ends of the reactor (2) are rotatably connected to the bracket (1) via a connecting shaft (20); a heating liner (21) is sleeved inside the reactor (2); a feed pipe (22) is arranged at the top of the reactor (2) and is connected to the inside of the heating liner (21); a plurality of electric heating tubes (23) are equidistantly distributed between the heating liner (21) and the inner wall of the reactor (2); an integrated ring (230) connected to each of the electric heating tubes (23) is clamped at one end of the reactor (2); The rotating assembly (3) comprises a stepper motor (30) arranged at the bottom of the bracket (1) and sector gears (31) respectively arranged at the ends of the two connecting shafts (20); both ends of the stepper motor (30) are provided with output shafts (300) passing through the bracket (1), and the ends of the two output shafts (300) are provided with driving gears (32) respectively meshingly connected with the two sector gears (31) in a one-to-one correspondence.

2. The production equipment of corrosion materials for ilmenite redox according to claim 1, characterized in that: The reactor (2) has an array of spiral blades (4) equidistantly distributed inside and in contact with the inner wall of the heating liner (21). Each group of spiral blades (4) has a plurality of spiral blades equidistantly distributed, and each spiral blade (4) is provided with a material drop hole.

3. The production equipment of corrosion materials for ilmenite redox according to claim 2, characterized in that: A plurality of air distribution boxes (5) are evenly distributed on the outer wall of the reactor (2); a plurality of groups of air nozzles (50) are evenly distributed inside the reactor (2) through a support frame (500); each group of air nozzles (50) is provided with a plurality of air nozzles, and the air nozzles (50) and the spiral blades (4) are arranged at intervals; each air nozzle (50) in each group is connected to an air distribution box (5) at a corresponding position in a one-to-one correspondence; an exhaust pipe (51) connected to the interior of the heating liner (21) is arranged at the top of the reactor (2); and an air compressor (6) connected to each air distribution box (5) is arranged at the bottom of the support frame (1).

4. The production equipment of corrosion materials for ilmenite redox according to claim 3, characterized in that: A one-way valve is provided at the connection between the gas nozzle (50) and the gas distribution box (5), and a gas filter box (7) connected to the exhaust pipe (51) is provided on the bracket (1).

5. The production equipment of corrosion materials for ilmenite redox according to claim 1, characterized in that: The bracket (1) is provided with an outer shell (24) located outside the driving gear (32) and the sector gear (31).

6. The production equipment of corrosion materials for ilmenite redox according to claim 1, characterized in that: The inner walls of the reaction kettle (2) and the heating liner (21) are both coated with a furan resin anti-corrosion layer.