Galvanized square tube spraying machine

By using motor-driven and belt-driven spraying mechanisms in the galvanized square tube sprayer, combined with heating and drying technology, the problems of uneven spraying and low efficiency are solved, and uniform spraying and rapid drying of the surface of the galvanized square tube are achieved. .

CN222132306UActive Publication Date: 2024-12-10WUXI XINDINGHONG CONSTR & DECORATION ENG CO LTD
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Patent Information

Application Number
CN202420574758.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-10
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

During the spraying process, the existing galvanized square pipe sprayers rotate the threaded rod, causing the nozzle to move left and right, resulting in uneven spraying of the surface of the galvanized square pipe and low spraying efficiency.

Method used

A galvanized square pipe sprayer is designed, which uses the cooperation of motor, support seat, shaft, plug, threaded rod, spray head and other components to achieve uniform spraying of the spraying mechanism through belt transmission, and is equipped with a heater and blower drying. Dry mechanism to improve the uniformity and drying speed of the paint.

Benefits of technology

The uniform spraying of the surface of the galvanized square tube is achieved, the spraying efficiency is improved, and the drying process of the paint is accelerated through heating and drying technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a galvanized square tube spraying machine which comprises a mounting frame, a fixing plate is fixed among the inner walls of the four sides of the mounting frame, a feeding box is fixed in the middle of the upper surface of the fixing plate, and a spraying mechanism used for uniform spraying is arranged at the top of the left side wall of an inner cavity of the mounting frame. A drying mechanism used for rapidly drying the surface of the galvanized square tube is arranged at the right end of the upper surface of the fixing plate. And the spraying mechanism comprises a motor fixed to the top of the left side wall of the inner cavity of the mounting frame, a first supporting seat is fixed to the left end of the inner bottom wall of the mounting frame, and the bottom of the left side wall of the inner cavity of the mounting frame is rotationally connected with a shaft rod through a bearing. According to the galvanized square tube spraying machine, through mutual cooperation of the motor, the first supporting base, the shaft rod, the inserting block, the fixing groove, the threaded rod, the threaded sleeve, the second supporting base, the second inserting block, a booster pump and a hollow tube, a galvanized square tube to be sprayed can be evenly coated, uneven coating is avoided, and the spraying efficiency of the galvanized square tube is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of galvanized square tubes, in particular to a galvanized square tube spraying machine. Background Art

[0002] Galvanized square tube is a kind of hollow square section steel tube with square cross-section shape and size made of hot-rolled or cold-rolled galvanized strip steel or galvanized coil as blank, which is formed by cold bending and then high-frequency welding, or a galvanized square tube made of pre-made cold-bent hollow steel pipe and then hot-dip galvanizing.

[0003] Through searching, we found the Chinese patent publication number: CN 219024729 U discloses a galvanized square tube spraying machine, including a support plate, a drive assembly, a transmission assembly, a transmission mechanism, a mounting frame, a limit plate, a telescopic unit, a box and a nozzle. When the galvanized square tube needs to be sprayed, the telescopic member drives the limit plate to move toward one end of the galvanized square tube, thereby limiting the galvanized square tube, installing a suction pump to transport the paint in the box to the nozzle through a connecting pipe to spray the galvanized square tube, the drive assembly drives the drive assembly and the transmission mechanism to operate, the operation of the transmission assembly drives the telescopic member to rotate, the rotation of the telescopic member drives the galvanized square tube to rotate, and then multiple directions thereof are sprayed, the operation of the transmission assembly drives the stirring rod installed in the box to rotate, the rotation of the stirring rod can mix and stir the raw materials in the box, so that the raw materials are mixed evenly, and the stirring of the raw materials can avoid agglomeration of the raw materials during the spraying process, but in the patent, when the galvanized square tube is sprayed, the galvanized square tube is rotated while the driving member rotates the threaded rod, thereby moving the nozzle left and right, which will cause uneven spraying on the surface of the galvanized square tube, and the spraying efficiency is low, reducing the spraying effect. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a galvanized square tube spraying machine, which has the advantages of uniform spraying, etc., and solves the problem that when the galvanized square tube is sprayed, the driving component rotates the threaded rod while the galvanized square tube rotates, thereby moving the spray head left and right, which will cause uneven spraying on the surface of the galvanized square tube, and the spraying efficiency is low, thereby reducing the spraying effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a galvanized square tube spraying machine, comprising a mounting frame, a fixing plate is fixed between the inner walls of the four sides of the mounting frame, a feed box is fixed in the middle of the upper surface of the fixing plate, a spraying mechanism for uniform spraying is provided at the top of the left side wall of the inner cavity of the mounting frame, and a drying mechanism for quickly drying the surface of the galvanized square tube is provided at the right end of the upper surface of the fixing plate;

[0006] The spraying mechanism includes a motor fixed to the top of the left side wall of the inner cavity of the mounting frame, a first support seat is fixed to the left end of the inner bottom wall of the mounting frame, and the bottom of the left side wall of the inner cavity of the mounting frame is rotatably connected to an axle rod through a bearing, the other end of the axle rod passes through the first support seat and extends to the right side of the first support seat and is fixed with a first plug block, a fixing groove is opened at the right end of the inner bottom wall of the mounting frame, a threaded rod is rotatably connected between the opposite sides of the left and right side walls of the inner cavity of the fixing groove through a bearing, a threaded sleeve is threadedly connected to the outer surface of the threaded rod, a second support seat is fixed to the upper surface of the threaded sleeve, and a second plug block is rotatably connected to the left side of the second support seat through a bearing, a booster pump is fixed to the outer surface of the feed box, a hollow tube is fixed to the lower surface of the fixed plate, and a spray head is connected to the lower surface of the hollow tube.

[0007] Furthermore, a feed port is connected to the left end of the upper surface of the feed box, and the top of the feed port passes through the inner top wall of the mounting frame and extends to the upper side of the mounting frame.

[0008] Furthermore, the output shaft of the motor is connected to the shaft rod through a belt drive, and the outer surfaces of the first plug block and the second plug block are both covered with anti-slip sleeves.

[0009] Furthermore, the right end of the threaded rod passes through the right side wall of the inner cavity of the mounting frame and extends to the right side of the mounting frame and is fixed with a handle, and the output end of the booster pump is connected to the hollow tube.

[0010] Furthermore, the number of the nozzles is not less than two and they are evenly distributed on the lower surface of the hollow tube.

[0011] Furthermore, the drying mechanism includes a heater fixed on the right end of the upper surface of the fixed plate, a blower is fixed on the right end of the upper surface of the mounting frame, the lower surface of the heater is connected to an air outlet pipe, and the lower surface of the air outlet pipe is connected to an air guide cover.

[0012] Furthermore, a filter layer is fixed to the inner cavity of the air inlet end of the blower, and the air outlet end of the blower penetrates the inner top wall of the mounting frame and extends to the inner cavity of the mounting frame and is fixed to the upper surface of the heater.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. The galvanized square tube spraying machine can evenly coat the galvanized square tube to be sprayed with paint through the cooperation of the motor, the first support seat, the shaft rod, the plug block, the fixing groove, the threaded rod, the threaded sleeve, the second support seat, the second plug block, the booster pump and the hollow tube, so as to avoid uneven coating of the paint and improve the spraying efficiency of the galvanized square tube.

[0015] 2. After the heater reaches a suitable temperature, the galvanized square tube spray machine draws in outside air through the air inlet end of the blower and filters it, and then enters the inner cavity of the heater through the air outlet end for heating. The heated air can enter the air guide cover through the air outlet pipe, and the paint is quickly dried through the guidance of the air guide cover, thereby improving the drying speed of the paint. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the spraying mechanism structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the drying mechanism structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the heater of the utility model.

[0020] In the figure: 1 mounting frame, 2 fixing plate, 3 feeding box, 4 spraying mechanism, 401 motor, 402 first supporting seat, 403 shaft rod, 404 first plug block, 405 fixing groove, 406 threaded rod, 407 threaded sleeve, 408 second supporting seat, 409 second plug block, 410 booster pump, 411 hollow tube, 412 nozzle, 5 drying mechanism, 501 heater, 502 blower, 503 air outlet pipe, 504 air guide cover. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1 A galvanized square tube spraying machine in this embodiment includes a mounting frame 1, a fixing plate 2 is fixed between the inner walls of the four sides of the mounting frame 1, a feeding box 3 is fixed in the middle of the upper surface of the fixing plate 2, a spraying mechanism 4 for uniform spraying is provided on the top of the left side wall of the inner cavity of the mounting frame 1, and a drying mechanism 5 for quickly drying the surface of the galvanized square tube is provided at the right end of the upper surface of the fixing plate 2.

[0023] The left end of the upper surface of the feed box 3 is connected to a feed port, and the top of the feed port passes through the inner top wall of the mounting frame 1 and extends to the upper side of the mounting frame 1 .

[0024] See also Figure 2In order to evenly coat the galvanized square tube with paint, the spraying mechanism 4 in this embodiment includes a motor 401 fixed to the top of the left side wall of the inner cavity of the mounting frame 1, a first support seat 402 is fixed to the left end of the inner bottom wall of the mounting frame 1, and a shaft rod 403 is rotatably connected to the bottom of the left side wall of the inner cavity of the mounting frame 1 through a bearing, and the other end of the shaft rod 403 passes through the first support seat 402 and extends to the right side of the first support seat 402 and is fixed with a first plug-in block 404, the output shaft of the motor 401 rotates, and then drives the shaft rod 403 to rotate through a belt, and the rotation of the shaft rod 403 drives the first plug-in block 404 to rotate, and a fixing groove 405 is provided at the right end of the inner bottom wall of the mounting frame 1, and a threaded rod 406 is rotatably connected between the opposite sides of the left and right side walls of the inner cavity of the fixing groove 405 through a bearing, and a threaded sleeve 407 is threadedly connected to the outer surface of the threaded rod 406, and one end of the galvanized square tube is sleeved on the outer surface of the first plug-in block 404 so that the thread The threaded rod 406 rotates, and the rotation of the threaded rod 406 can move the threaded sleeve 407 threadedly connected on its surface. A second support seat 408 is fixed on the upper surface of the threaded sleeve 407. The left side of the second support seat 408 is rotatably connected to a second plug block 409 through a bearing. The movement of the threaded sleeve 407 drives the second support seat 408 to move toward the side close to the first support seat 402 until the second plug block 409 is stuck in the right end of the inner cavity of the galvanized square tube. A booster pump 410 is fixed on the outer surface of the feed box 3, and a hollow tube 411 is fixed on the lower surface of the fixed plate 2. The lower surface of the hollow tube 411 is connected to a nozzle 412. The rotation of the first plug block 404 causes the second plug block 409 to rotate through the galvanized square tube, and then the booster pump 410 is started. The input end of the booster pump 410 draws the paint in the inner cavity of the feed box 3 into the inner cavity of the hollow tube 411. At this time, the galvanized square tube can be evenly sprayed through multiple nozzles 412.

[0025] Among them, the output shaft of the motor 401 is connected to the shaft 403 through a belt drive, the outer surfaces of the first plug-in block 404 and the second plug-in block 409 are both covered with anti-slip sleeves, which are rubber sleeves. The right end of the threaded rod 406 passes through the right side wall of the inner cavity of the mounting frame 1 and extends to the right side of the mounting frame 1 and is fixed with a handle. The output end of the booster pump 410 is connected to the hollow tube 411. The number of nozzles 412 is not less than two and is evenly distributed on the lower surface of the hollow tube 411.

[0026] It should be noted that the output shaft of the motor 401 passes through the left wall of the inner cavity of the feed box 3 and extends to the inner cavity of the feed box 3, and a stirring frame is fixed on the outer surface.

[0027] See also Figure 3-4In order to increase the drying speed of the paint, the drying mechanism 5 in this embodiment includes a heater 501 fixed to the right end of the upper surface of the fixed plate 2. The heater 501 is started. After the heater 501 reaches a suitable temperature, a blower 502 is fixed to the right end of the upper surface of the mounting frame 1. The blower 502 is started. The air inlet end of the blower 502 draws in external air and filters it, and then enters the inner cavity of the heater 501 through the air outlet end for heating. The lower surface of the heater 501 is connected to an air outlet pipe 503, and the lower surface of the air outlet pipe 503 is connected to an air guide cover 504. The heated air can enter the inner cavity of the air guide cover 504 through the air outlet pipe 503, and is guided by the air guide cover 504 to quickly dry the paint.

[0028] The inner cavity of the air inlet end of the blower 502 is fixed with a filter layer, and the air outlet end of the blower 502 penetrates the inner top wall of the mounting frame 1 and extends to the inner cavity of the mounting frame 1 and is fixed to the upper surface of the heater 501.

[0029] It should be noted that the filter layer is an activated carbon layer, which prevents dust in the air from entering the inner cavity of the heater 501 when the blower 502 draws in air. A heating wire is fixed inside the heater 501.

[0030] The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0031] The working principle of the above embodiment is:

[0032] (1) When spraying the galvanized square tube, first, one end of the galvanized square tube is sleeved on the outer surface of the first plug block 404, and then the position of the second plug block 409 can be adjusted, and the handle is turned to rotate the threaded rod 406. The rotation of the threaded rod 406 can move the threaded sleeve 407 threadedly connected to its surface, and the movement of the threaded sleeve 407 drives the second support seat 408 to move toward the side close to the first support seat 402 until the second plug block 409 is stuck in the right end of the inner cavity of the galvanized square tube, and then the motor 401 is started, and the output shaft of the motor 401 rotates, and then the shaft 403 is driven to rotate through the belt, and the rotation of the shaft 403 drives the first plug block 404 to rotate, and then the second plug block 409 is rotated through the galvanized square tube, and then the booster pump 410 is started, and the input end of the booster pump 410 draws the paint in the inner cavity of the feed box 3 into the inner cavity of the hollow tube 411. At this time, the galvanized square tube can be quickly sprayed through multiple nozzles 412.

[0033] (2) In order to make the paint on the surface of the galvanized square tube dry quickly, first start the heater 501, wait for the heater 501 to reach a suitable temperature, and then start the blower 502. The air inlet end of the blower 502 draws in the outside air and filters it, and then enters the inner cavity of the heater 501 through the air outlet end for heating. The heated air can enter the inner cavity of the air guide cover 504 through the air outlet pipe 503, and is guided by the air guide cover 504 to quickly dry the paint.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A galvanized square tube spraying machine, comprising a mounting frame (1), characterized in that: A fixing plate (2) is fixed between the inner walls of the four sides of the mounting frame (1), a feed box (3) is fixed in the middle of the upper surface of the fixing plate (2), a spraying mechanism (4) for uniform spraying is provided at the top of the left side wall of the inner cavity of the mounting frame (1), and a drying mechanism (5) for quickly drying the surface of the galvanized square tube is provided at the right end of the upper surface of the fixing plate (2); The spraying mechanism (4) comprises a motor (401) fixed to the top of the left side wall of the inner cavity of the mounting frame (1); a first support seat (402) is fixed to the left end of the inner bottom wall of the mounting frame (1); a shaft (403) is rotatably connected to the bottom of the left side wall of the inner cavity of the mounting frame (1) via a bearing; the other end of the shaft (403) passes through the first support seat (402) and extends to the right side of the first support seat (402) and is fixed with a first plug-in block (404); a fixing groove (405) is provided at the right end of the inner bottom wall of the mounting frame (1); and the fixing groove (405) is disposed on the left side of the inner cavity. A threaded rod (406) is rotatably connected between the opposite sides of the right side walls via a bearing, the outer surface of the threaded rod (406) is threadedly connected to a threaded sleeve (407), the upper surface of the threaded sleeve (407) is fixed with a second support seat (408), the left side of the second support seat (408) is rotatably connected to a second plug block (409) via a bearing, a booster pump (410) is fixed to the outer surface of the feed box (3), a hollow tube (411) is fixed to the lower surface of the fixed plate (2), and the lower surface of the hollow tube (411) is connected to a nozzle (412).

2. A galvanized square tube spraying machine according to claim 1, characterized in that: The left end of the upper surface of the feed box (3) is connected to a feed port, and the top of the feed port passes through the inner top wall of the mounting frame (1) and extends to the upper side of the mounting frame (1).

3. A galvanized square tube spraying machine according to claim 1, characterized in that: The output shaft of the motor (401) is connected to the shaft (403) via a belt drive, and the outer surfaces of the first plug block (404) and the second plug block (409) are both covered with anti-slip sleeves.

4. A galvanized square tube spraying machine according to claim 1, characterized in that: The right end of the threaded rod (406) passes through the right side wall of the inner cavity of the mounting frame (1) and extends to the right side of the mounting frame (1) and is fixed with a handle. The output end of the booster pump (410) is connected to the hollow tube (411).

5. A galvanized square tube spraying machine according to claim 1, characterized in that: The number of the nozzles (412) is no less than two and they are evenly distributed on the lower surface of the hollow tube (411).

6. A galvanized square tube spraying machine according to claim 1, characterized in that: The drying mechanism (5) comprises a heater (501) fixed to the right end of the upper surface of the fixing plate (2); a blower (502) is fixed to the right end of the upper surface of the mounting frame (1); the lower surface of the heater (501) is connected to an air outlet pipe (503); and the lower surface of the air outlet pipe (503) is connected to an air guide cover (504).

7. A galvanized square tube spraying machine according to claim 6, characterized in that: A filter layer is fixed to the inner cavity of the air inlet end of the blower (502), and the air outlet end of the blower (502) penetrates the inner top wall of the mounting frame (1) and extends to the inner cavity of the mounting frame (1) and is fixed to the upper surface of the heater (501).