Drum-type ultrasonic cleaning, drying and screening all-in-one machine
By designing a drum-type ultrasonic cleaning, drying and screening integrated machine, the problem of complex processing process of zirconia beads is solved, efficient integrated cleaning and drying treatment is achieved, and production efficiency and material cleanliness are improved.
Patent Information
- Application Number
- CN202420423264.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The cleaning, drying and screening process of zirconia beads is complicated, resulting in low production efficiency and increasing manual operation and equipment space.
A drum type ultrasonic cleaning, drying and screening integrated machine is designed, including a chassis, cleaning and drying mechanism, the main body of the drum is divided into a waste washing area, a spraying area, a dehydration area and a drying area, and is equipped with a driving mechanism and a spraying mechanism to realize Continuous rolling and automatic discharge of materials.
The integrated cleaning and drying process is realized, the material processing efficiency is improved, the material is fully cleaned and evenly dried, and the production cleanliness is improved.
Smart Images

Figure CN222132808U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to a drum-type ultrasonic cleaning, drying and screening integrated machine. Background Art
[0002] Zirconia beads are mostly composed of tetragonal zirconium oxide, so they are also called "TZP" zirconium beads. They are made of micron and sub-nano zirconium oxide and yttrium oxide as raw materials. They are used for ultra-fine grinding and dispersion of materials that require "zero pollution" and high viscosity and high hardness.
[0003] At present, zirconia beads need to go through multiple processing steps such as cleaning, drying and screening. The complicated process increases manual operations and equipment space, resulting in low production efficiency. Utility Model Content
[0004] The main purpose of the utility model is to solve the technical problems that complicated process flow increases manual operation and equipment space occupation, resulting in low production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides a drum-type ultrasonic cleaning, drying and screening integrated machine, including a chassis and a cleaning and drying mechanism, the cleaning and drying mechanism is movably installed on the top of the chassis, the cleaning and drying mechanism includes a drum body, a first mounting block, a second mounting block, a driving mechanism, a feed port and a discharge port, the drum body is movably installed on the top of the chassis, the first mounting block is fixedly installed on the left side of the drum, the second mounting block is fixedly installed on the right side of the drum body, the driving mechanism is fixedly installed on the right side of the second mounting block, the feed port is opened on the left side of the drum body, the discharge port is opened on the right side of the drum body, the interior of the drum body is divided into a washing area, a spraying area, a dehydration area and a drying area by a guide groove, and a plurality of holes are evenly opened on the outer surface of the drum body.
[0006] Preferably, a feed hopper is fixedly installed on the top of the left side of the drum body, and a connecting pipe is fixedly installed on the bottom of the feed hopper.
[0007] Preferably, the driving mechanism comprises a transmission gear, a driving gear and a stepper motor, the transmission gear is fixedly mounted on the right side of the second mounting block, the driving gear is meshedly connected to the bottom of the driving gear, and the stepper motor is fixedly mounted on the right side of the driving gear.
[0008] Preferably, a hot water tank is fixedly installed at the bottom of the washing area, and the interior of the hot water tank is filled with hot water. A first water collecting tank is fixedly installed at the bottom of the spraying area, and a spraying mechanism is fixedly installed at the top of the inner cavity of the spraying area.
[0009] Preferably, the spray mechanism comprises a spray head, a water pipe, a water valve, a water pump and a water supply tank, a plurality of the spray heads are fixedly mounted on the top of the inner cavity of the spray area, and the water pipe is fixedly mounted on the top of the spray head.
[0010] Preferably, the water valve is fixedly mounted on an end of the water pipe away from the nozzle, the water pump is fixedly mounted on the front of the water valve, and the water supply tank is fixedly mounted on the bottom of the water pump.
[0011] Preferably, a second water collecting tank is fixedly installed at the bottom of the dehydration zone.
[0012] Preferably, a hot air pump is fixedly installed at the bottom of the drying area.
[0013] Preferably, air ducts are fixedly installed in the inner cavities of the dehydration zone and the drying zone.
[0014] Preferably, a top cover is movably mounted on the top of the drum body, and a controller is fixedly mounted on the back of the top cover.
[0015] Beneficial effects that can be achieved by the utility model:
[0016] 1. The drum-type ultrasonic cleaning, drying and screening integrated machine is convenient for cleaning and drying the materials in the drum body through the arrangement of the washing area, spraying area, dehydration area and drying area, realizing the integrated treatment of cleaning and drying and improving the efficiency of material processing. In addition, the surface of the drum is a honeycomb mesh structure, which is more convenient for cleaning and drying the materials. The rotation of the drum body can make the materials cleaned more fully and dried more evenly. The arrangement of the driving mechanism can drive the materials to keep rolling continuously and discharging automatically in the drum body.
[0017] 2. The drum-type ultrasonic cleaning, drying and screening integrated machine is convenient to drive the driving gear to rotate through the setting of the stepper motor, thereby driving the transmission gear to rotate, and the transmission gear is connected to the drum body, and then the drum body rotates, and the materials inside the drum body are cleaned, dried and screened during the rotation. Through the setting of the spray mechanism, it is convenient to spray clean water evenly on the surface of the material, rinse the material to a certain extent, and improve the cleanliness of the material production BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is an exploded view of the overall structure of the utility model;
[0021] Figure 3 This is a cross-sectional view of the main structure of the drum of the utility model;
[0022] Figure 4 It is a schematic diagram of the local structure of the driving mechanism of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure of the spray mechanism of the utility model.
[0024] In the figure: 1. chassis; 2. cleaning and drying mechanism; 201. drum body; 202. first mounting block; 203. second mounting block; 204. driving mechanism; 204a. transmission gear; 204b. driving gear; 204c. stepping motor; 205. feed port; 206. discharge port; 207. guide groove; 3. top cover; 4. washing area; 5. spraying area; 6. dehydration area; 7. drying area; 8. holes; 9. hopper; 10. connecting pipe; 11. hot water tank; 12. first water collecting tank; 13. spraying mechanism; 1301. nozzle; 1302. water pipe; 1303. water valve; 1304. water pump; 1305. water supply tank; 14. second water collecting tank; 15. hot air pump; 16. air duct; 17. controller. DETAILED DESCRIPTION
[0025] In order to better understand the above technical solution, exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0026] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0027] It should be noted that, in the embodiments of the present invention, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the coordinate system shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0030] The utility model provides a drum-type ultrasonic cleaning, drying and screening integrated machine, comprising a chassis 1 and a cleaning and drying mechanism 2, the cleaning and drying mechanism 2 is movably installed on the top of the chassis 1, the cleaning and drying mechanism 2 comprises a drum body 201, a first mounting block 202, a second mounting block 203, a driving mechanism 204, a feed port 205 and a discharge port 206, the drum body 201 is movably installed on the top of the chassis 1, the first mounting block 202 is fixedly installed on the left side of the drum, the second mounting block 203 is fixedly installed on the right side of the drum body 201, the driving mechanism 204 is fixedly installed on the right side of the second mounting block 203, the feed port 205 is arranged on the left side of the drum body 201, the discharge port 206 is arranged on the right side of the drum body 201, the interior of the drum body 201 is divided into a washing area 4, a spraying area 5, a dehydration area 6 and a drying area 7 by a guide groove 207, and a plurality of holes 8 are evenly opened on the outer surface of the drum body 201.
[0031] refer to Figure 2 , Figure 3 and Figure 4 A feed hopper 9 is fixedly installed on the top of the left side of the drum body 201, a connecting pipe 10 is fixedly installed on the bottom of the feed hopper 9, the driving mechanism 204 includes a transmission gear 204a, a driving gear 204b and a stepper motor 204c, the transmission gear 204a is fixedly installed on the right side of the second mounting block 203, the driving gear 204b is meshed and connected to the bottom of the driving gear 204a, the stepper motor 204c is fixedly installed on the right side of the driving gear 204b, a hot water tank 11 is fixedly installed at the bottom of the washing area 4, the interior of the hot water tank 11 is filled with hot water, a first water collecting tank 12 is fixedly installed at the bottom of the spraying area 5, and a spraying mechanism 13 is fixedly installed on the top of the inner cavity of the spraying area 5.
[0032] The above scheme is adopted: through the setting of the stepper motor 204c, it is convenient to drive the gear 204b to rotate, thereby driving the transmission gear 204a to rotate, and the transmission gear 204a is connected to the drum body 201, and then the drum body 201 rotates, and the material inside the drum body 201 is cleaned, dried and screened during rotation.
[0033] refer to Figure 1 , Figure 2 and Figure 5 The spray mechanism 13 includes a spray head 1301, a water pipe 1302, a water valve 1303, a water pump 1304 and a water supply tank 1305. Several spray heads 1301 are fixedly installed on the top of the inner cavity of the spray area 5, the water pipe 1302 is fixedly installed on the top of the spray head 1301, the water valve 1303 is fixedly installed on the end of the water pipe 1302 away from the spray head 1301, the water pump 1304 is fixedly installed on the front of the water valve 1303, the water supply tank 1305 is fixedly installed on the bottom of the water pump 1304, the second water collecting tank 14 is fixedly installed at the bottom of the dehydration area 6, the hot air pump 15 is fixedly installed at the bottom of the drying area 7, the air duct 16 is fixedly installed in the inner cavity of the dehydration area 6 and the drying area 7, the top cover 3 is movably installed on the top of the drum body 201, and the controller 17 is fixedly installed on the back of the top cover 3.
[0034] The above scheme is adopted: through the setting of the spray mechanism 13, it is convenient to spray clean water evenly on the surface of the material, rinse the material to a certain extent, and improve the cleanliness of material production.
[0035] Working principle: When in use, an electromagnetic vibrating feeder is used to introduce the material into the drum body 201 from the feed port 205, and then the stepper motor 204c is started by the controller 17 to drive the drum body 201 to rotate at a low speed as a whole. The barrel wall is a filter structure, which pushes the material forward at a uniform speed by rotating, and the material is screened by the filter structure. The screened material first passes through the washing area 4 to preliminarily clean the surface of the material. The cleaned dirt is discharged to the outside of the drum body 201 through the hole 8, and then pushed to the spray area 5 for high-pressure spray fine washing, and then high-temperature dehydration and drying are carried out.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0037] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A drum-type ultrasonic cleaning, drying and screening integrated machine, comprising a housing (1) and a cleaning and drying mechanism (2), characterized in that: A cleaning and drying mechanism (2) is movably mounted on the top of the chassis (1), and the cleaning and drying mechanism (2) comprises a drum body (201), a first mounting block (202), a second mounting block (203), a driving mechanism (204), a feed inlet (205), and a discharge outlet (206); the drum body (201) is movably mounted on the top of the chassis (1), the first mounting block (202) is fixedly mounted on the left side of the drum, and the second mounting block (203) is fixedly mounted on the left side of the drum body (201). 1), the driving mechanism (204) is fixedly mounted on the right side of the second mounting block (203), the feed port (205) is opened on the left side of the drum body (201), the discharge port (206) is opened on the right side of the drum body (201), the interior of the drum body (201) is divided into a washing area (4), a spraying area (5), a dehydration area (6) and a drying area (7) by a guide groove (207), and a plurality of holes (8) are evenly opened on the outer surface of the drum body (201).
2. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 1, characterized in that: A feed hopper (9) is fixedly installed on the top of the left side of the drum body (201), and a connecting pipe (10) is fixedly installed on the bottom of the feed hopper (9).
3. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 1, characterized in that: The driving mechanism (204) comprises a transmission gear (204a), a driving gear (204b) and a stepping motor (204c); the transmission gear (204a) is fixedly mounted on the right side of the second mounting block (203); the driving gear (204b) is meshedly connected to the bottom of the transmission gear (204a); and the stepping motor (204c) is fixedly mounted on the right side of the driving gear (204b).
4. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 1, characterized in that: A hot water tank (11) is fixedly installed at the bottom of the washing area (4), and the interior of the hot water tank (11) is filled with hot water. A first water collecting tank (12) is fixedly installed at the bottom of the spraying area (5), and a spraying mechanism (13) is fixedly installed at the top of the inner cavity of the spraying area (5).
5. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 4, characterized in that: The spray mechanism (13) comprises a spray head (1301), a water pipe (1302), a water valve (1303), a water pump (1304) and a water supply tank (1305); a plurality of the spray heads (1301) are fixedly mounted on the top of the inner cavity of the spray area (5); and the water pipe (1302) is fixedly mounted on the top of the spray head (1301).
6. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 5, characterized in that: The water valve (1303) is fixedly mounted on one end of the water pipe (1302) away from the nozzle (1301), the water pump (1304) is fixedly mounted on the front of the water valve (1303), and the water supply tank (1305) is fixedly mounted on the bottom of the water pump (1304).
7. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 1, characterized in that: A second water collecting tank (14) is fixedly installed at the bottom of the dehydration zone (6).
8. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 1, characterized in that: A hot air pump (15) is fixedly installed at the bottom of the drying area (7).
9. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 1, characterized in that: Air ducts (16) are fixedly installed in the inner cavities of the dehydration zone (6) and the drying zone (7).
10. The drum-type ultrasonic cleaning, drying and screening integrated machine according to claim 1, characterized in that: A top cover (3) is movably mounted on the top of the drum body (201), and a controller (17) is fixedly mounted on the back of the top cover (3).
