Decorative piece jig special for spherical product

By designing special ornament fixtures for spherical products, using structures such as partition plates, spherical contour profiling V-shaped grooves, reference positioning blocks and fixed holes, the problem of unstable placement of spherical products before sintering is solved, and the problem of unstable placement of spherical products is realized after sintering is achieved. dimensional stability and productivity improvement.

CN222133452UActive Publication Date: 2024-12-10NANTONG XINDING CHIHONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420788779.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-10
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The spherical products cannot be placed firmly before sintering, resulting in inconsistent manual operations, low efficiency, unstable product size after sintering, and frequent variations.

Method used

A special ornament fixture for spherical products is designed, including a base and a sintered plate. The base is equipped with a partition plate and a sphere outer contour contoured V-shaped groove, equipped with reference positioning blocks, bosses and fixing holes, and a sintered plate is equipped with Fixed holes paired with the base, through these structures, the stable fixing position of the spherical product is achieved.

Benefits of technology

It solves the problem of inconsistency in manual placement, ensures the dimensional stability of the product after sintering, improves production efficiency and dimensional yield, and ensures the consistency of the product.

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Abstract

The utility model discloses a workpiece placing jig special for spherical products. The workpiece placing jig comprises a base and a sintering plate matched with the base. A plurality of partition plates are arranged in the middle of the base in parallel; a plurality of sphere outer contour profiling V-shaped grooves are formed in the base in an array mode. A reference positioning block is arranged on one side in each sphere outer contour profiling V-shaped groove; bosses matched with the sintered plate are inwards arranged on the two side walls of the base; the sintered plate is provided with a fixing hole matched with the profiling V-shaped groove of the outer contour of the spherical body on the base; by improving the base and the sintering plate, the problem of inconsistency of a manual workpiece placing method is thoroughly solved, and the size stability of a sintered product is guaranteed; after sintering through the jig, the product size and form and location tolerance are effectively improved in yield, and the production efficiency of using the workpiece placing jig is improved; and the consistency of products is ensured, and the sintering size yield is obviously improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of MIM-related accessories, and in particular to a special ornament fixture for spherical products. Background Art

[0002] Metal injection molding (MIM) is a molding method that injects a plasticized mixture of metal powder and its binder into a mold. It first mixes the selected powder with the binder, then granulates the mixture and injects it into the desired shape. The polymer imparts its viscous flow characteristics to the mixture, which helps to form, fill the mold cavity and ensure uniformity of powder loading. After forming, the binder is removed and the degreased blank is sintered. In the production process of specific products, for example, the injection blank of a spherical product needs to be placed on a sintering support made of ceramic material before entering the degreasing sintering furnace. However, since the product is spherical, it cannot be fixed on a flat sintering plate. It is necessary to open a hole on the sintering plate and add a chamfer to stabilize the product. The existing solution is to manually hold the product by hand and visually place it on the sintering plate. Such manual operation is difficult to achieve neat placement, and the stability is not high, and the consistency cannot be guaranteed. The efficiency of manual placement is also low, and the sintered product has abnormalities.

[0003] Based on the above situation, our company carried out corresponding technical transformation after sufficient comparison and demonstration, and developed and designed a special ornament fixture for spherical products. Utility Model Content

[0004] The purpose of the utility model is to provide a special ornament fixture for spherical products to solve the problems in the prior art.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a special ornament fixture for spherical products, including a base and a sintered plate matched with the base;

[0006] A plurality of partition plates are arranged in parallel in the middle of the base;

[0007] The base is provided with a plurality of V-shaped grooves in the shape of the outer contour of the sphere in an array inside the base;

[0008] A reference positioning block is provided on one side of the V-shaped groove of the outer contour of each sphere;

[0009] Bosses are provided inwardly on both side walls of the base to match the sintering plate;

[0010] The sintering plate is provided with a fixing hole matched with the V-shaped groove of the outer contour of the sphere on the base.

[0011] Preferably, the base and the sintering plate are clearance-matched; and a single-side avoidance gap of 0.05 mm is provided between the length and width directions of the sintering plate and the side edge of the sintering plate.

[0012] Preferably, the partition plate is provided with a mounting groove matching with the sintering plate.

[0013] Preferably, the reference positioning block is arranged on the side wall of the V-shaped groove profiling the outer contour of the sphere and is parallel to the horizontal direction of the base.

[0014] Preferably, the thickness of the boss of the base is consistent with the thickness of the sintered plate.

[0015] Preferably, the thickness of the sintering plate and the boss is set to 2.00-4.00 mm.

[0016] In a preferred solution, the fixing hole passes through the sintering plate, and a blind hole extending inwards and having a diameter larger than that of the fixing hole is provided on a surface of one side of the sintering plate.

[0017] Preferably, two side walls of the base are provided with placement grooves for installing and taking out the sintering plate.

[0018] Due to the application of the above technical solution, the beneficial effects of the present application compared with the prior art are:

[0019] The present application discloses a special ornament fixture for spherical products, which completely solves the problem of inconsistency in manual ornament techniques by improving the base and the sintering plate, adding a partition plate, a V-groove profiling the outer contour of the sphere, a reference positioning block, a boss and a fixing hole, so as to ensure the dimensional stability of the product after sintering. The yield of the product size and shape and position tolerance after sintering by using this fixture is effectively improved, and the production efficiency of the ornament fixture is improved; the consistency of the product is guaranteed, and the sintering size yield is significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Attached Figure 1 It is a schematic diagram of a special ornament fixture for spherical products of the utility model;

[0022] Attached Figure 2 It is a schematic diagram of the base of the special ornament fixture for spherical products of the utility model;

[0023] Attached Figure 3 It is a schematic diagram of a sintering plate of a special ornament fixture for spherical products of the utility model;

[0024] Attached Figure 4 It is a partial schematic diagram of the base of the special ornament fixture for spherical products of the utility model;

[0025] Attached Figure 5 This is a schematic diagram of placing the product on the base of the special ornament fixture for spherical products of the utility model;

[0026] Attached Figure 6 This is a schematic diagram of the sintered plate placement product of the spherical product special ornament fixture of the utility model;

[0027] Among them: 1. Base; 2. Sintering plate; 3. Partition plate; 4. V-shaped groove for profiling the outer contour of the sphere; 5. Reference positioning block; 6. Boss; 7. Fixing hole; 8. Mounting groove; 9. Blind hole; 10. Pick-and-place groove. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0029] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0030] In this application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the utility model and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0031] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those skilled in the art, the specific meanings of these terms in this utility model can be understood according to specific circumstances.

[0032] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0033] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0034] Embodiment 1

[0035] Attached Figure 1-6 The utility model is a special ornament fixture for spherical products, comprising a base 1 and a sintered plate 2 matched with the base 1;

[0036] A plurality of partition plates 3 are arranged in parallel in the middle of the base 1; the partition plates 3 are provided with mounting grooves 8 that match the sintering plates 2;

[0037] The base 1 is provided with a plurality of V-shaped grooves 4 in the shape of the outer contour of the sphere, which are used to fix the injection blank of the spherical product on the left and right sides; the number of the V-shaped grooves 4 in the shape of the outer contour of the sphere can be customized according to the sintering furnace, 4X4, 5X5, etc.;

[0038] A reference positioning block 5 is provided on one side of each of the sphere outer contour profiling V-shaped grooves 4; the reference positioning block 5 is arranged on the side wall of the sphere outer contour profiling V-shaped groove 4 and is parallel to the horizontal direction of the base 1, and is used to fix the injection blank of the spherical product front and back to keep it stationary. The size of the reference positioning block 5 is 0.10mm larger than the outer contour size of the injection blank on one side for avoidance;

[0039] The two side walls of the base 1 are provided with bosses 6 inwardly arranged to match the sintering plate 2; the thickness of the bosses 6 of the base 1 is consistent with the thickness of the sintering plate 2; the thickness of the sintering plate 2 and the bosses 6 is set to 2.00-4.00 mm, preferably 3.00 mm; the bosses 6 are used to place the sintering plate 2, and the base 1 and the sintering plate 2 are clearance-matched; the length and width directions of the sintering plate 2 are provided with a single-side avoidance gap of 0.05 mm from the side of the sintering plate 2;

[0040] The sintering plate 2 is provided with a fixing hole 7 matched with the V-shaped groove 4 of the outer contour of the sphere on the base 1; the fixing hole 7 penetrates the sintering plate 2, and a blind hole 9 extending inward and having a diameter larger than that of the fixing hole 7 is provided on the surface of one side of the sintering plate 2, which is used to stabilize the injection blank of the spherical product, and the blind hole 9 can better position and limit the injection blank of the spherical product;

[0041] The two side walls of the base 1 are also provided with a placement groove 10 for installing and taking out the sintering plate 2, so as to facilitate the operation of the staff when separating the base 1 from the sintering plate 2 and reserve the operable space for the hands.

[0042] The process of using the ornament fixture is as follows:

[0043] First, clean the base 1 of the ornament fixture, then place the trimmed injection blank into the base 1 of the fixture, and place it according to the reference positioning block 5 on the base 1. Then, press the clean sintering plate 2 with holes on the injection blank of the spherical product, and match it with the base 1 with an appropriate gap. Finally, flip the fixture as a whole to place the injection blank of the spherical product, ensure the consistency of all products on the sintering plate 2, and then sinter.

[0044] The present application discloses a special ornament fixture for spherical products. By improving the base 1 and the sintering plate 2, a partition plate 3, a V-shaped groove 4 for profiling the outer contour of the sphere, a reference positioning block 5, a boss 6 and a fixing hole 7 are added, which completely solves the problem of inconsistency in the manual ornament technique, so that the dimensional stability of the product after sintering is guaranteed; the yield of the product size and shape and position tolerance after sintering by this fixture is effectively improved, and the production efficiency of the ornament fixture is improved; the consistency of the product is guaranteed, and the sintering size yield is significantly improved.

[0045] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A special ornament fixture for spherical products, characterized by: It includes a base and a sintered plate matched with the base; A plurality of partition plates are arranged in parallel in the middle of the base; The base is provided with a plurality of V-shaped grooves in the shape of the outer contour of the sphere in an array inside the base; A reference positioning block is provided on one side of the V-shaped groove of the outer contour of each sphere; Bosses are provided inwardly on both side walls of the base to match the sintering plate; The sintering plate is provided with a fixing hole matched with the V-shaped groove of the outer contour of the sphere on the base.

2. A special ornament fixture for spherical products as claimed in claim 1, characterized in that: The base and the sintering plate are clearance-matched; a single-side avoidance gap of 0.05 mm is provided between the length and width directions of the sintering plate and the side edge of the sintering plate.

3. A special ornament fixture for spherical products as claimed in claim 1, characterized in that: The partition plate is provided with a mounting groove matched with the sintering plate.

4. A special ornament fixture for spherical products as claimed in claim 1, characterized in that: The reference positioning block is arranged on the side wall of the V-shaped groove profiling the outer contour of the sphere and is parallel to the horizontal direction of the base.

5. A special ornament fixture for spherical products as claimed in claim 1, characterized in that: The thickness of the boss of the base is consistent with the thickness of the sintered plate.

6. A special ornament fixture for spherical products as claimed in claim 5, characterized in that: The thickness of the sintering plate and the boss is set to 2.00-4.00 mm.

7. A special ornament fixture for spherical products as claimed in claim 1, characterized in that: The fixing hole passes through the sintering plate, and a blind hole extending inwards and having a diameter larger than that of the fixing hole is provided on a surface of one side of the sintering plate.

8. A special ornament fixture for spherical products according to any one of claims 1 to 7, characterized in that: Both side walls of the base are also provided with taking and placing grooves for installing and taking out the sintering plate.