Insulated gate bipolar transistor (IGBT) assembly assembling tool and assembling system

By designing the assembly tooling of IGBT assemblies, using the substrate and sliding support to achieve accurate positioning and connection of the IGBT assemblies, the problem of low artificial assembly accuracy in the prior art is solved, and production efficiency and assembly accuracy are improved.

CN222133989UActive Publication Date: 2024-12-10HOZON NEW ENERGY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202323422443.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2024-12-10
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

In the prior art, the assembly of IGBTs and current sensors and three-phase copper cable plugs relies on manual connection, resulting in low positioning accuracy, easy to miss installation, resulting in low production efficiency.

Method used

An IGBT assembly assembly tool is designed, including a substrate, a support part and a limit part. The precise positioning and connection of the IGBT assembly is achieved through the sliding support part, and the protective cover and tightening mechanism are combined to ensure the precise alignment and fixation of the components.

Benefits of technology

It improves the installation accuracy of the IGBT assembly, reduces rework, improves production efficiency, and ensures the accuracy and reliability of the assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an IGBT (Insulated Gate Bipolar Translator) assembly assembling tool and an assembling system. The IGBT assembly assembling tool comprises a substrate, a first supporting part and a second supporting part, the first supporting part is arranged on the substrate, and a first limiting part is arranged on the first supporting part so as to position and support a first part of an IGBT assembly; the second supporting part is arranged on the substrate in a sliding mode in the first direction of the first supporting part so that the second supporting part can move in a reciprocating mode relative to the first supporting part in the first direction, and the second supporting part is provided with a second limiting part so as to at least position and support a second part of the IGBT assembly; the first part of the IGBT assembly is an IGBT, and the second part of the IGBT assembly is a current sensor or an assembly of the current sensor and a three-phase copper bar socket; wherein the substrate is provided with a third limiting part, the second supporting part is provided with a fourth limiting part matched with the third limiting part, and the second supporting part moves towards the first supporting part in the first direction to enable the third limiting part to be correspondingly connected with the fourth limiting part, so that alignment of the first part and the second part of the IGBT assembly is completed.
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Description

Technical Field

[0001] The present application relates to the field of automobile production technology, and in particular to an IGBT assembly tool and assembly system. Background Art

[0002] In the motor controller of new energy vehicles, insulated gate bipolar transistors (IGBT), current sensors and three-phase copper busbar sockets are extremely important structures.

[0003] The connection relationship between IGBT, current sensor and three-phase copper busbar socket is that the copper busbar of the three-phase copper busbar socket needs to pass through the current sensor to connect to the IGBT, and the three-phase copper busbar socket is then connected to the motor. At present, the connection and positioning of the three are completely dependent on manual alignment and connection, and then placed in the controller housing.

[0004] However, the manual alignment and connection accuracy is low and cannot meet the subsequent overall assembly requirements of the controller. In addition, it is very easy for missing parts to occur during the assembly process, resulting in rework and extremely low production efficiency. Utility Model Content

[0005] The purpose of the embodiments of the present application is to provide an IGBT assembly tool and assembly system to solve the problem in the prior art that low positioning accuracy causes rework and affects production efficiency when manually assembling IGBTs and current sensors and three-phase copper busbar sockets.

[0006] In order to solve the above technical problems, the embodiments of the present application provide the following technical solutions:

[0007] The first aspect of the present application provides an IGBT assembly assembly tool, which includes:

[0008] A substrate, wherein a first supporting portion is provided on the substrate, and a first limiting portion is provided on the first supporting portion to position and support the first part of the IGBT assembly;

[0009] A second supporting portion is also provided on the substrate, and the second supporting portion and the first supporting portion are sequentially arranged along the first direction. The second supporting portion is slidably arranged on the substrate along the first direction so as to be able to reciprocate along the first direction relative to the first supporting portion. A second limiting portion is provided on the second supporting portion so as to at least position and support the second part of the IGBT assembly; the first direction is the direction in which the first supporting portion points to the second supporting portion; the first part of the IGBT assembly is the IGBT, and the second part is the current sensor or the assembly of the current sensor and the three-phase copper busbar socket;

[0010] Among them, a third limiting portion is provided on the substrate, and a fourth limiting portion adapted to the third limiting portion is provided on the second supporting portion. The second supporting portion moves toward the first supporting portion along the first direction so that the third limiting portion can be correspondingly connected to the fourth limiting portion, thereby realizing the alignment of the first part and the second part of the IGBT assembly.

[0011] In some modified implementations of the first aspect of the present application, the aforementioned IGBT assembly assembly tool further includes a protective cover, wherein the protective cover is located above the substrate;

[0012] The substrate is provided with a fifth limiting portion;

[0013] The protective cover is provided with a sixth limiting portion matched with the fifth limiting portion, and the protective cover is provided with a plurality of screwing openings;

[0014] Wherein, when the fifth limiting portion and the sixth limiting portion are connected, the screwing opening corresponds to the position to be connected between the first part and the second part of the IGBT assembly.

[0015] In some modified implementations of the first aspect of the present application, in the aforementioned IGBT assembly assembly tool, the orthographic projection of the protective cover along the second direction at least completely covers the first support portion;

[0016] Wherein, the second direction is perpendicular to the surface of the substrate.

[0017] In some modified implementations of the first aspect of the present application, in the aforementioned IGBT assembly assembly tool, the second support portion includes a third support portion and a fourth support portion;

[0018] The third supporting portion and the fourth supporting portion are sequentially arranged along the first direction to respectively position and support the current sensor and the three-phase copper busbar socket of the IGBT assembly.

[0019] In some modified implementations of the first aspect of the present application, in the aforementioned IGBT assembly assembly tool, a force applying portion is provided on a side of the fourth supporting portion away from the third supporting portion along the first direction.

[0020] In some modified implementations of the first aspect of the present application, in the aforementioned IGBT assembly assembly tool, the third support portion and the fourth support portion are both provided with the fourth limiting portion;

[0021] Two third limiting portions are disposed on the substrate at least along the first direction to coordinately position the third supporting portion and the fourth supporting portion.

[0022] In some modified implementations of the first aspect of the present application, in the aforementioned IGBT assembly tool, a first sliding portion is provided on the substrate along the first direction;

[0023] The second supporting portion is provided with a second sliding portion matched with the first sliding portion.

[0024] A second aspect of the present application provides an IGBT assembly assembly system, which includes the aforementioned IGBT assembly assembly tool;

[0025] A frame is movably arranged, and the IGBT assembly assembly tool is arranged on the frame.

[0026] In some modified implementations of the second aspect of the present application, the aforementioned IGBT assembly system further includes an ion blower;

[0027] The ion blower is arranged on the frame, and the air outlet of the ion blower faces the first supporting part of the IGBT assembly assembly tool.

[0028] In some modified implementations of the second aspect of the present application, the aforementioned IGBT assembly system further includes a tightening mechanism;

[0029] The tightening mechanism is arranged on the frame, and has a tightening end portion, and the tightening end portion can move relative to the tightening mechanism to correspond to the screwing opening of the protective cover that penetrates into the IGBT assembly assembly tooling.

[0030] Compared with the prior art, the IGBT assembly assembly tooling provided in the first aspect of the present application has a first support portion fixedly arranged on the substrate to achieve fixed support for the first part of the IGBT assembly, namely the IGBT, and then realizes the loading and precise support positioning of the second part of the IGBT assembly, namely the current sensor or the assembly of the current sensor and the three-phase copper busbar socket through the sliding arrangement of the second support portion, and cooperates with the third limit portion and the fourth limit portion to ensure the precise alignment and connection of the IGBT assembly; greatly improves the installation accuracy of the IGBT assembly, and can effectively solve the problem of low positioning accuracy causing rework and affecting production efficiency when manually assembling the IGBT and current sensor and the three-phase copper busbar socket in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present application will become easy to understand. In the accompanying drawings, several embodiments of the present application are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:

[0032] Figure 1The schematic diagram of the structure of the IGBT assembly assembly tool provided by the present application is shown schematically;

[0033] Figure 2 A schematic diagram schematically shows a state diagram of the IGBT assembly assembly tool provided by the present application completing the IGBT assembly assembly;

[0034] Figure 3 Another schematic diagram of a state in which the IGBT assembly assembly tool provided by the present application completes the IGBT assembly assembly is schematically shown;

[0035] Figure 4 The schematic diagram of the structure of the IGBT assembly system provided by the present application is shown schematically;

[0036] Figure 5 The schematic diagram of the tooling state of the IGBT assembly assembly system provided by the present application is schematically shown;

[0037] Description of Figure Numbers:

[0038] Substrate 1, third limiting part 11, fifth limiting part 12, first sliding part 13, first supporting part 2, first limiting part 21, second supporting part 3, second limiting part 31, fourth limiting part 32, third supporting part 33, fourth supporting part 34, second sliding part 35, IGBT4, current sensor 5, three-phase copper busbar socket 6, copper busbar 61, protective cover 7, sixth limiting part 71, screwing mouth 72, force applying part 8, frame 9, ion fan 91, tightening mechanism 92, tightening end 93, first direction a, second direction b. DETAILED DESCRIPTION

[0039] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0040] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which this application belongs.

[0041] In the motor controller of new energy vehicles, the three-phase copper busbar socket needs to pass through the current sensor to connect to the IGBT, and then the three-phase copper busbar socket is connected to the motor to realize the conversion of DC power into AC power for the motor. At present, the connection and positioning of the three are completely dependent on manual alignment and connection, and then placed in the controller housing. However, the manual alignment and connection accuracy is low, which cannot meet the subsequent overall assembly requirements of the controller, and it is very easy to miss the assembly during the assembly process, resulting in rework and low production efficiency.

[0042] The IGBT assembly assembly tooling provided in the present solution is provided with a fixed first support part 2 and a movable second support part 3 on the substrate 1. The first support part 2 positions and supports the first part of the IGBT assembly, namely, the IGBT4. The second support part 3 realizes flexible loading and alignment through a sliding setting, and provides positioning support for the second part of the IGBT assembly, namely, the current sensor 5 or the current sensor 5 and the three-phase copper busbar socket 6 as a whole. The positioning and connection processes are both coordinated with the corresponding limit parts, so that the precise positioning and connection of the IGBT assembly is realized through mechanical support and positioning, thereby ensuring the assembly accuracy of the IGBT assembly and improving the overall assembly and production efficiency of the subsequent motor controller.

[0043] Example 1

[0044] Reference Figure 1 and attached Figure 2 In a first aspect, the present application provides an IGBT assembly assembly tool, which includes a substrate 1, a first support portion 2 and a second support portion 3; the substrate 1 is provided with a first support portion 2, and the first support portion 2 is provided with a first limit portion 21 to position and support a first part of the IGBT assembly; the second support portion 3 and the first support portion 2 are sequentially arranged along a first direction a, and the second support portion 3 is slidably arranged on the substrate 1 along the first direction a so as to be able to reciprocate along the first direction a relative to the first support portion 2, and the second support portion 3 is provided with a second limit portion 31 to at least position and support a second part of the IGBT assembly; The first direction a is the direction in which the first support part 2 points to the second support part 3; the first part of the IGBT assembly is the IGBT4, and the second part is the current sensor 5 or the assembly of the current sensor 5 and the three-phase copper busbar socket 6; wherein, the substrate 1 is provided with a third limiting part 11, and the second support part 3 is provided with a fourth limiting part 32 adapted to the third limiting part 11, and the second support part 3 moves toward the first support part 1 along the first direction a so that the third limiting part 11 can be correspondingly connected to the fourth limiting part 32, thereby realizing the alignment of the first part and the second part of the IGBT assembly.

[0045] Specifically, in order to solve the problem in the prior art that low positioning accuracy causes rework and affects production efficiency when manually assembling IGBTs and current sensors and three-phase copper busbar sockets, the present application provides an IGBT assembly assembly, in which a fixed first support portion 2 is provided on a substrate 1 to provide stable positioning and support for the first part of the IGBT assembly, and then a movable second support portion 3 is provided in conjunction with the first support portion 2. The second support portion 3 can position and support the second part of the IGBT assembly based on the first support portion 2 and complete the alignment and connection of the first and second parts of the IGBT by movement, thereby effectively improving the assembly accuracy of the IGBT assembly and avoiding errors caused by manual alignment or connection.

[0046] Reference Figure 2 The IGBT assembly targeted in this embodiment includes an IGBT4, a current sensor 5 and a three-phase copper busbar socket 6. Usually, the IGBT4, the current sensor 5 and the three-phase copper busbar socket 6 are arranged in sequence. The three copper bars 61 of the three-phase copper busbar socket 6 pass through the current sensor 5 and are then screwed to the IGBT4. The current sensor 5 is clamped between the IGBT4 and the three-phase copper busbar socket 6. The tooling provided in this embodiment still assembles the IGBT assembly according to the above arrangement and connection method.

[0047] Reference Figure 1 , the substrate 1 is a rigid plate body, which can provide support and installation positions for the first support part 2 and the second support part 3; the shape and size of the substrate 1 can be designed and adjusted according to actual needs, and no further details are given here. The first support part 2 on the substrate 1 can be an additional rigid structure protruding from the surface of the substrate 1, or it can be a mounting area formed directly using the surface of the substrate 1; when the first support part 2 is a structure protruding from the substrate 1, it can be, but not limited to, a structure in the form of a table, a frame, a platform, etc. In this embodiment, the first support part 2 corresponds to the IGBT4 in the IGBT assembly, and it can be understood that the IGBT4 is provided with a pin portion protruding from the surface (not shown in the figure), and then the first limit portion 21 is a hole or groove that can be adapted to the pin portion on the IGBT4, so that the pin portion can be matched to realize the positioning of the IGBT4. In this embodiment, the setting position, setting number, setting shape, and setting size of the first limit portion 21 are all adapted to the pin portion on the IGBT4, and no further restrictions are given here. The first direction a may be any direction on the substrate 1 , such as the length direction or the width direction of the substrate 1 , as long as the first support portion 2 and the second support portion 3 can be installed in the first direction a.

[0048] Reference Figure 1 and attached Figure 2The second supporting portion 3 is a rigid structure, which may be, but is not limited to, a structure in the form of a table, a frame, a platform, etc., and it may slide relative to the base plate 1 through the cooperation of a slide rail and a pulley or a slider. The second supporting portion 3 corresponds to the second part of the IGBT that is positioned and supported. In this embodiment, the second part can be the current sensor 5, or it can be the whole of the current sensor 5 and the three-phase copper busbar socket 6. When the second part is only the current sensor 5, the tooling of this embodiment ensures the precise alignment of the IGBT4 and the current sensor 5, and the alignment and connection accuracy can be guaranteed when the three-phase copper busbar socket 6 is subsequently connected in coordination; it can be understood that the current sensor 5 and the three-phase copper busbar socket 6 are both provided with a pin portion protruding from the surface (not shown in the figure), and then the second limiting portion 21 can be but is not limited to a hole or groove that is compatible with the pin portion, so that the pin portion can be matched to achieve the positioning of the current sensor 5 and the three-phase copper busbar socket 6. In this embodiment, the setting position, setting number, setting shape, and setting size of the second limiting portion 31 are all compatible with the current sensor 5 or the current sensor 5 and the pin portion of the three-phase copper busbar socket 6 as a whole, and no excessive restrictions are made here.

[0049] Reference Figure 1 and attached Figure 2 , the third limiting part 11 cooperates with the fourth limiting part 32 to complete the positioning of the second support part 3. The third limiting part 11 can be a positioning column, a positioning hole, a positioning seat, etc. arranged on the base 1. Correspondingly, the fourth limiting part 32 can be a positioning hole, a positioning column, a positioning pin, etc. that matches it. It can be understood that the third limiting part 11 and the fourth limiting part 32 can be aligned and connected in the direction perpendicular to the substrate 1; in this embodiment, the third limiting part 11 and the fourth limiting part 32 are preferably set in the form of positioning holes, and then the limiting pins are used for artificial locking to ensure the convenience of subsequent demolding operations. In this embodiment, the position selection of the third limiting part 11 needs to meet the requirement that when the second support part 3 is close to the first support part 2 along the first direction a, the third limiting part 11 corresponds to the fourth limiting part 32, and the three copper bars 61 of the three-phase copper bar socket 6 can just correspond to the connection end of the IGBT4. This corresponding relationship can be easily understood by those skilled in the art, and no further elaboration is made here.

[0050] According to the above, the IGBT assembly assembly tooling provided by the present solution is provided with a fixed first support part 2 and a movable second support part 3 on the substrate 1. The first support part 2 positions and supports the first part of the IGBT assembly, namely, the IGBT4. The second support part 3 realizes flexible loading and alignment through a sliding setting, and provides positioning support for the second part of the IGBT assembly, namely, the current sensor 5 or the current sensor 5 and the three-phase copper busbar socket 6 as a whole. The positioning and connection processes are coordinated with the corresponding limit parts, so that the precise positioning and connection of the IGBT assembly is realized through mechanical support and positioning, thereby ensuring the assembly accuracy of the IGBT assembly and improving the overall assembly and production efficiency of the subsequent motor controller.

[0051] Further, see Attachment Figure 2 and attached Figure 3 The IGBT assembly assembly tool provided in this embodiment, in a specific implementation, further includes a protective cover 7, wherein the protective cover 7 is located above the substrate 1; a fifth limiting portion 12 is provided on the substrate 1; a sixth limiting portion 71 adapted to the fifth limiting portion 12 is provided on the protective cover 7, and a plurality of screw openings 72 are provided on the protective cover 7; wherein, when the fifth limiting portion 12 and the sixth limiting portion 71 are connected, the screw openings 72 correspond to the position to be connected between the first part and the second part of the IGBT assembly.

[0052] Specifically, in order to avoid collision with IGBT4 and affect the electrical performance of IGBT4 when the copper busbar 61 and the connecting end of IGBT4 are bolted together, a protective cover 7 is provided in the present embodiment, and the protective cover 7 can play a protective role on the side of each support part facing away from the substrate 1; the protective cover 7 in the present embodiment is a rigid structure, and can be a plate-like structure, a groove-like structure, etc., as long as it can cover each support part. In the present embodiment, the protective cover 7 is preferably set as a groove-like structure, and the groove is set toward the substrate 1 to achieve cover-type protection for each support part; further, screw holes 72 are opened on the protective cover 7, and the number and position of the screw holes 72 correspond to the matching position of the connecting end of the copper busbar 61 and the IGBT4, so that the bolts can be lowered and screwed through the screw holes 72. During this process, hands, bolts, and tools will not touch the IGBT4, thereby effectively avoiding the problem of poor electrical performance of the IGBT due to collision. The fifth limiting portion 12 may be, but not limited to, a positioning column, and the sixth limiting portion 71 may be, but not limited to, a positioning hole or a positioning groove that matches the positioning column. In this embodiment, the fifth limiting portion 12 may be arranged at intervals on the edge of the substrate 1, and the number of arrangements may be designed and adjusted according to actual needs; of course, the fifth limiting portion 12 may be arranged as a positioning hole or a positioning groove, and the sixth limiting portion 71 may be arranged as a positioning column. It is understandable that a flange may be arranged at the edge of the notch of the protective cover 7 to reserve a position for the positioning groove, the positioning hole, or the positioning column.

[0053] Furthermore, in the specific implementation of the IGBT assembly tool provided in this embodiment, the orthographic projection of the protective cover 7 along the second direction b at least completely covers the first supporting portion 2; wherein the second direction b is perpendicular to the surface of the substrate 1.

[0054] Specifically, in order to realize the protective function of the protective cover 7, in this embodiment, the protective cover 7 is set to at least cover the top of the first support part 2, that is, the IGBT 4 is protected separately, which can effectively reduce the weight of the overall tooling while protecting the IGBT 4. Of course, in order to improve the degree of protection, the protective cover 7 can be set to cover both the first support part 2 and the second support part 3 to improve the degree of protection.

[0055] Further, see Attachment Figure 1 and attached Figure 2 In the IGBT assembly assembly tooling provided in this embodiment, in a specific implementation, the second support portion 3 includes a third support portion 33 and a fourth support portion 34; the third support portion 33 and the fourth support portion 34 are arranged in sequence along the first direction a to respectively position and support the current sensor 5 and the three-phase copper busbar socket 6 of the IGBT assembly.

[0056] Specifically, in order to ensure the assembly accuracy of the IGBT assembly, the second support portion 3 in this embodiment is configured to include a third support portion 33 and a fourth support portion 34. The third support portion 33 and the fourth support portion 34 respectively correspond to the positioning support of the current sensor 5 and the three-phase copper busbar socket 6 of the IGBT assembly, thereby enabling the current sensor 5 and the three-phase copper busbar socket 6 to be accurately aligned and connected, thereby greatly improving the assembly accuracy of the IGBT assembly.

[0057] Further, see Attachment Figure 1 In the IGBT assembly tooling provided in this embodiment, in a specific implementation, a force applying portion 8 is provided on a side of the fourth supporting portion 34 away from the third supporting portion 33 along the first direction a.

[0058] Specifically, in order to realize the movement of the third support part 33 and the fourth support part 34, a force-applying part 8 is provided in the present embodiment. The force-applying part 8 is a rigid structure, which may be in the form of but not limited to a handle or a grip. The setting of the force-applying part 8 can provide a holding position or a push-pull position for the movement of the third support part 33 and the fourth support part 34 relative to the first support part 2. The third support part 33 and the fourth support part 34 can be pushed synchronously by the push of the force-applying part 8, thereby avoiding direct contact with human hands to generate external ionic charge that affects the electrical performance of the IGBT4.

[0059] Further, see Attachment Figure 1 and attached Figure 2In the IGBT assembly tooling provided in this embodiment, in a specific implementation, the third support portion 33 and the fourth support portion 34 are both provided with the fourth limiting portion 32; at least two third limiting portions 11 are provided on the substrate 1 along the first direction a to cooperate in positioning the third support portion 33 and the fourth support portion 34.

[0060] Specifically, in order to ensure that the third support portion 33 and the fourth support portion 34 are positioned in place and realize the stable alignment connection of their supporting parts, in this embodiment, a fourth limiting portion 32 is simultaneously provided on the third support portion 33 and the fourth support portion 34, and correspondingly, a third limiting portion 11 corresponding to the third support portion 33 and the fourth support portion 34 is provided on the substrate 1. Of course, it can be understood that the fourth limiting portion 32 on the third support portion 33 and the fourth support portion 34 can be provided on the same side or on two opposite sides, that is, Figure 2 As shown, mutual interference is avoided during positioning; the specific configuration of the third limiting portion 11 and the fourth limiting portion 32 can be referred to the above content and will not be described in detail here.

[0061] Further, see Attachment Figure 1 and attached Figure 2 In the specific implementation of the IGBT assembly tool provided in this embodiment, a first sliding portion 13 is provided on the substrate 1 along the first direction a; and a second sliding portion 35 matched with the first sliding portion 13 is provided on the second supporting portion 3.

[0062] Specifically, in order to realize the sliding setting of the second support part 3 in the first direction a, the first sliding part 13 and the second sliding part 35 that are adapted to each other are provided in this embodiment. The first sliding part 13 can be, but not limited to, a slideway or a slide rail, and the second sliding part 35 can be a corresponding slider or a pulley; accordingly, the first sliding part 13 can be a slider or a pulley, and the second sliding part 35 can be a slideway or a slide rail. In this embodiment, two first sliding parts 13 can be provided in parallel to ensure the stable sliding of the second support part 3.

[0063] Example 2

[0064] Reference Figure 4 In a second aspect, the present application provides an IGBT assembly assembly system, comprising the IGBT assembly assembly tooling and a rack 9 , wherein the rack 9 is movably arranged, and the IGBT assembly assembly tooling is arranged on the rack 9 .

[0065] Specifically, the IGBT assembly assembly tool described in this embodiment is the IGBT assembly assembly tool described in Embodiment 1. Please refer to the detailed description of Embodiment 1 for its structure and working principle, which will not be described here. In this embodiment, the IGBT assembly assembly tool is set on a movable rack 9, which can be, but not limited to, fixed or detachable, so as to facilitate the assembly of IGBT assemblies corresponding to different production lines, greatly improving assembly efficiency.

[0066] Further, see Attachment Figure 4 and attached Figure 5 The IGBT assembly assembly system provided in this embodiment, in a specific implementation set, further includes an ion blower 91; the ion blower 91 is arranged on the frame 9, and the air outlet of the ion blower 91 faces the first support portion 2 of the IGBT assembly assembly tooling.

[0067] Specifically, in order to ensure the electrical performance of the IGBT assembly, an ion blower 91 is provided in this embodiment, which can blow out positive and negative ion charges alternately to neutralize the ion charges on the IGBT 4. Even if the operator charges the IGBT 4 when positioning and supporting the IGBT 4 and the first support portion 2, the ion blower 91 can neutralize the ion charges, thereby effectively ensuring the electrical performance of the IGBT assembly. It can be understood that a power supply device (not shown in the figure) for the ion blower 91 needs to be provided on or under the rack 9.

[0068] Further, see Attachment Figure 4 and attached Figure 5 The IGBT assembly assembly system provided in this embodiment, in the specific implementation set, also includes a tightening mechanism 92; the tightening mechanism 92 is arranged on the frame 9, and the tightening mechanism 92 has a tightening end 93, and the tightening end 93 can move relative to the tightening mechanism 92 to correspond to the screwing opening 72 of the protective cover 7 that penetrates into the IGBT assembly assembly tooling.

[0069] In order to improve the assembly efficiency of the IGBT assembly, a tightening mechanism 92 is provided in the present embodiment. The tightening mechanism 92 may be, but is not limited to, a mechanical arm, which can be moved to a predetermined position under the action of electric drive to connect and lock the bolts. This structural member can be easily understood and directly used by those skilled in the art, and will not be described in detail here. The tightening end 93 is a working end that can clamp or absorb structures such as screws and nuts. Of course, in the present embodiment, the tightening end 93 can also be set in a form that can install the protective cover 7; when the protective cover 7 completes the positioning connection with the fifth limiting portion 12 on the substrate 1, the tightening mechanism 92 controls the tightening end 93 to move to the corresponding screwing port 72 of the protective cover 7 to insert and lock the bolts, thereby completing the connection between the IGBT4 and the three-phase copper busbar socket 6.

[0070] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. An IGBT assembly tool, It is characterized in that include: A substrate (1), wherein a first supporting portion (2) is provided on the substrate (1), and a first limiting portion (21) is provided on the first supporting portion (2) to position and support a first part of an IGBT assembly; The substrate (1) is also provided with a second support portion (3), the second support portion (3) and the first support portion (2) are arranged in sequence along a first direction (a), the second support portion (3) is slidably arranged on the substrate (1) along the first direction (a) so as to be able to reciprocate along the first direction (a) relative to the first support portion (2), and the second support portion (3) is provided with a second limit portion (31) so as to at least position and support the second part of the IGBT assembly; the first direction (a) is the direction in which the first support portion (2) points to the second support portion (3); the first part of the IGBT assembly is the IGBT (4), and the second part is the current sensor (5) or the assembly of the current sensor (5) and the three-phase copper busbar socket (6); The substrate (1) is provided with a third limiting portion (11), the second supporting portion (3) is provided with a fourth limiting portion (32) matched with the third limiting portion (11), and the second supporting portion (3) moves along the first direction (a) toward the first supporting portion (2) so that the third limiting portion (11) can be connected to the fourth limiting portion (32) correspondingly, thereby achieving alignment between the first part and the second part of the IGBT assembly.

2. The IGBT assembly tool according to claim 1, Features: It also comprises a protective cover (7), wherein the protective cover (7) is located above the substrate (1); The base plate (1) is provided with a fifth limiting portion (12); The protective cover (7) is provided with a sixth limiting portion (71) matched with the fifth limiting portion (12), and the protective cover (7) is provided with a plurality of screwing openings (72); Wherein, when the fifth limiting portion (12) and the sixth limiting portion (71) are connected, the screwing opening (72) corresponds to the position to be connected between the first part and the second part of the IGBT assembly.

3. The IGBT assembly assembly tool according to claim 2, Features: The orthographic projection of the protective cover (7) along the second direction (b) at least completely covers the first supporting portion (2); Wherein, the second direction (b) is perpendicular to the surface of the substrate (1).

4. The IGBT assembly assembly tool according to claim 1, Features: The second supporting portion (3) comprises a third supporting portion (33) and a fourth supporting portion (34); The third support portion (33) and the fourth support portion (34) are arranged in sequence along the first direction (a) to respectively position and support the current sensor (5) and the three-phase copper busbar socket (6) of the IGBT assembly.

5. The IGBT assembly assembly tool according to claim 4, Features: The fourth support portion (34) is provided with a force applying portion (8) on a side away from the third support portion (33) along the first direction (a).

6. The IGBT assembly assembly tool according to claim 4, Features: The fourth limiting portion (32) is provided on both the third supporting portion (33) and the fourth supporting portion (34); Two third limiting portions (11) are provided on the base plate (1) at least along the first direction (a) to cooperate in positioning the third supporting portion (33) and the fourth supporting portion (34).

7. The IGBT assembly assembly tool according to claim 1, Features: A first sliding portion (13) is provided on the substrate (1) along the first direction (a); The second supporting portion (3) is provided with a second sliding portion (35) adapted to the first sliding portion (13).

8. An IGBT assembly system, It is characterized in that It includes: The IGBT assembly tool as described in any one of claims 1 to 7; A frame (9), the frame (9) is movably arranged, and the IGBT assembly assembly tool is arranged on the frame (9).

9. The IGBT assembly system according to claim 8, Features: Also includes an ion blower (91); The ion blower (91) is arranged on the frame (9), and the air outlet of the ion blower (91) faces the first support part (2) of the IGBT assembly assembly tool.

10. The IGBT assembly system according to claim 8, Features: Also included is a tightening mechanism (92); The tightening mechanism (92) is arranged on the frame (9), and has a tightening end (93). The tightening end (93) can move relative to the tightening mechanism (92) to correspond to the screwing opening (72) of the protective cover (7) that penetrates into the IGBT assembly assembly tool.