Dust removal device for processing ceramic pedestal pan
By designing a dust removal device for ceramic toilet processing, dust collection is solved by using isolation covers and negative pressure pumps, and the dust problem is solved, and manpower handling is reduced through the lifting platform, achieving a more efficient dust removal and handling process.
Patent Information
- Application Number
- CN202420464296.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The existing ceramic toilet dust removal device is prone to dust during the dust removal process, affecting the working environment, and consuming a lot of manpower during the handling process.
A dust removal device including a conveying mechanism, an isolation cover, a felt strip, a dust collector and a negative pressure pump are designed. The dust is sealed through the isolation cover, and the negative pressure pump collects dust to ensure that the dust does not fly into the working environment and passes through the lifting platform. and controller to reduce manpower handling.
It effectively prevents dust from flying into the working environment during the dust removal process, improves the cleanliness of the working environment, and reduces manpower handling through the use of the lifting platform, saving the physical strength of the operators.
Smart Images

Figure CN222134460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toilet processing, and more specifically, to a dust removal device for processing ceramic toilets. Background Art
[0002] A toilet is a ceramic sanitary ware. Before being fired at high temperature, the ceramic product is a ceramic body. Its performance determines the performance and application of the ceramic product. The preparation of the body is of outstanding importance in the ceramic production process. After the clay body is formed and dried, it is necessary to carry out a glazing operation before firing to form a smooth protective layer on the surface of the ceramic clay body. After the clay body is dried, a lot of dust and debris will be covered on the surface. A spray gun is required to perform air jet dust removal and impurity removal operations on the surface of the clay body. The existing dust removal device is easy to cause dust to fly during dust removal, affecting the working environment. In addition, the toilet body is generally heavy, and it is more physically demanding to carry it to the dust removal device. To solve the above problems, we have launched the following device. Utility Model Content
[0003] (1) Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a dust removal device for processing ceramic toilets, which has the characteristics of not generating dust in the working environment when removing dust from the toilet blank and saving the operator's physical strength.
[0005] (2) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides a dust removal device for processing ceramic toilets, comprising a conveying mechanism and an isolation cover, the isolation cover is fixedly connected to the surface of the conveying mechanism, a purge assembly is fixedly connected to the surface of the isolation cover, felt strips are fixedly connected to both ends of the isolation cover, a dust removal port is provided on the surface of the isolation cover, a collecting cover is fixedly connected to the position of the dust removal port on the surface of the isolation cover corresponding to the position of the dust removal port, a second conduit is fixedly connected to the other end of the collecting cover, a dust collecting box is fixedly connected to the surface of the isolation cover, the other end of the second conduit is penetrated through the surface of the dust collecting box, a rectangular port is provided on the surface of the dust collecting box, a filter frame is penetrated through the rectangular port, a guide groove is provided on the inner wall of the dust collecting box, a guide block is slidably connected in the guide groove, the guide block is fixedly connected to the surface of the filter frame, a negative pressure pump is penetrated through the surface of the dust collecting box, and a handle is fixedly connected to the surface of the filter frame.
[0007] When using a dust removal device for processing ceramic toilets according to the technical solution, an isolation cover, felt strips, a dust collecting box and a negative pressure pump are provided. When the toilet body is dusted, the conveying mechanism can transfer the toilet body to the isolation cover. The felt strips can ensure the airtightness of the isolation cover without hindering the transmission of the toilet body. The purge component can purge the dust on the surface of the toilet body. After the dust is flying, it will only fill the isolation cover. The negative pressure pump can form a negative pressure inside the dust collecting box. The flying dust in the isolation cover will enter the dust collecting box under the action of the negative pressure and be blocked and collected by the filter frame, so that no dust is generated in the working environment when the toilet body is dusted.
[0008] Furthermore, a support vertical plate is fixedly connected to the lower surface of the conveying mechanism. There are two groups of support vertical plates and they are symmetrically arranged on the lower surface of the conveying mechanism, and an L-shaped groove is opened on the surface of one group of support vertical plates. The inner wall of the L-shaped groove is fixedly connected to a forward and reverse motor, and the other end of the output shaft of the forward and reverse motor is fixedly connected to a driving gear. A first bearing is passed through the inner wall of the L-shaped groove, and a first rotating shaft is passed through the first bearing. A driven gear is fixedly connected to the surface of the first rotating shaft, and the driven gear and the driving gear are meshed with each other. A threaded column is fixedly connected to the upper end of the first rotating shaft, and the upper end of the threaded column is fixedly connected to the second rotating shaft. A second bearing is passed through the surface of the conveying mechanism, and the upper end of the second rotating shaft is passed through the second bearing. A threaded tube is threadedly connected to the surface of the threaded column, and a connecting block is fixedly connected to the surface of the threaded tube, and the other end of the connecting block is fixedly connected to a lifting platform.
[0009] Furthermore, the purge assembly includes a nozzle, which is fixedly connected to the inner wall of the isolation cover, and a flow channel is opened inside the nozzle. The surface of the nozzle is penetrated by nozzles through the inner wall of the flow channel. There are multiple groups of nozzles, which are arranged in a U-shape and at equal intervals on the surface of the nozzle. The surface of the isolation cover is penetrated by a pipe connector, and the lower end of the pipe connector penetrates the inner wall of the flow channel and is penetrated on the surface of the nozzle. The upper end of the pipe connector is fixedly connected to a first conduit, and the upper surface of the isolation cover is fixedly connected to an air pump, and the other end of the first conduit is fixedly connected to the output end of the air pump.
[0010] Furthermore, there are two groups of guide grooves and guide blocks, which are symmetrically arranged on the surface of the filter frame.
[0011] Furthermore, a group of the support vertical plates have a limiting groove on their surface, a slider is slidably connected in the limiting groove, and the slider is fixedly connected to the lifting platform surface. There are two groups of limiting grooves and sliders, and they are symmetrically arranged on the lifting platform surface.
[0012] Furthermore, the nozzle and the flow channel are both U-shaped.
[0013] Furthermore, a controller is fixedly connected to the surface of the conveying mechanism.
[0014] (3) Beneficial effects
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. A dust removal device for processing ceramic toilets is provided with an isolation cover, a felt strip, a dust collecting box and a negative pressure pump. When the toilet embryo is dusted, the conveying mechanism can transfer the toilet embryo to the isolation cover. The felt strip can ensure the airtightness of the isolation cover without hindering the transmission of the toilet embryo. The purge component can purge the dust on the surface of the toilet embryo. After the dust is flying, it will only fill the isolation cover. The negative pressure pump can form a negative pressure inside the dust collecting box. The flying dust in the isolation cover will enter the dust collecting box under the action of the negative pressure and be blocked and collected by the filter frame, so that no dust is generated in the working environment when the toilet embryo is dusted.
[0017] 2. This dust removal device for processing ceramic toilets is equipped with a lifting platform. When the toilet blank is transported to the conveying mechanism, people first place the toilet blank on the lifting platform, and then control the operation of the forward and reverse motors through the controller, thereby driving the threaded column to rotate. With the mutual cooperation of the threaded column and the threaded tube, the threaded tube drives the connecting block and the lifting platform to rise, and the lifting platform can lift the toilet blank, thereby saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model in a frontal perspective;
[0020] Figure 2 It is a schematic diagram of the structure of the utility model in a frontal perspective cross-sectional view;
[0021] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;
[0022] Figure 4 It is a schematic diagram of the structure of the cross-section of the purge assembly of the utility model;
[0023] Figure 5 for Figure 2 Schematic diagram of the enlarged structure at point B.
[0024] The symbols in the accompanying drawings are:
[0025] 1. Conveying mechanism; 2. Isolation cover; 3. Purge assembly; 301. Nozzle; 302. Flow channel; 303. Nozzle; 304. Pipeline connector; 305. First duct; 306. Air pump; 4. Felt strip; 5. Dust removal port; 6. Collecting cover; 7. Second duct; 8. Dust collection box; 9. Rectangular port; 10. Filter frame; 11. Guide groove; 12. Guide block; 13. Negative pressure pump; 14. Handle; 15. Support vertical plate; 16. L-shaped groove; 17. Forward and reverse motor; 18. Driving gear; 19. First bearing; 20. First rotating shaft; 21. Driven gear; 22. Threaded column; 23. Second rotating shaft; 24. Second bearing; 25. Threaded pipe; 26. Connecting block; 27. Lifting platform; 28. Limiting groove; 29. Slider; 30. Controller. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.
[0027] Example:
[0028] The following is combined with Figure 1-5 The utility model is described in further detail.
[0029] See also Figure 1-5 The utility model provides a technical solution: a dust removal device for processing ceramic toilets, comprising a conveying mechanism 1 and an isolation cover 2, the isolation cover 2 is fixedly connected to the surface of the conveying mechanism 1, a purge assembly 3 is fixedly connected to the surface of the isolation cover 2, both ends of the isolation cover 2 are fixedly connected to felt strips 4, a dust removal port 5 is provided on the surface of the isolation cover 2, a collecting cover 6 is fixedly connected to the position of the dust removal port 5 on the surface of the isolation cover 2, a second conduit 7 is fixedly connected to the other end of the collecting cover 6, a dust collecting box 8 is fixedly connected to the surface of the isolation cover 2, the other end of the second conduit 7 is penetrated through the surface of the dust collecting box 8, a rectangular port 9 is provided on the surface of the dust collecting box 8, a filter frame 10 is penetrated through the rectangular port 9, a guide groove 11 is provided on the inner wall of the dust collecting box 8, a guide block 12 is slidably connected in the guide groove 11, the guide block 12 is fixedly connected to the surface of the filter frame 10, a negative pressure pump 13 is penetrated through the surface of the dust collecting box 8, and a handle 14 is fixedly connected to the surface of the filter frame 10.
[0030] By adopting the above technical scheme, the dust removal device for processing ceramic toilets is provided with an isolation cover 2, felt strips 4, a dust box 8 and a negative pressure pump 13. When the toilet embryo is dusted, the conveying mechanism 1 can transfer the toilet embryo to the isolation cover 2. The felt strips 4 can ensure the airtightness of the isolation cover 2 without hindering the transmission of the toilet embryo. The purge component 3 can purge the dust on the surface of the toilet embryo. After the dust is flying, it is only filled in the isolation cover 2. The negative pressure pump 13 can form a negative pressure inside the dust box 8. The flying dust in the isolation cover 2 will enter the dust box 8 under the action of the negative pressure, and will be blocked and collected by the filter frame 10, so that no dust is generated in the working environment when the toilet embryo is dusted.
[0031] Specifically, a support vertical plate 15 is fixedly connected to the lower surface of the conveying mechanism 1. There are two groups of support vertical plates 15 and they are symmetrically arranged on the lower surface of the conveying mechanism 1. An L-shaped groove 16 is opened on the surface of one group of support vertical plates 15. A forward and reverse motor 17 is fixedly connected to the inner wall of the L-shaped groove 16. A driving gear 18 is fixedly connected to the other end of the output shaft of the forward and reverse motor 17. A first bearing 19 is passed through the inner wall of the L-shaped groove 16. A first rotating shaft 20 is passed through the first bearing 19. A driven gear 21 is fixedly connected to the surface of the first rotating shaft 20. The driven gear 21 and the driving gear 18 are meshed with each other. A threaded column 22 is fixedly connected to the upper end of the first rotating shaft 20. A second rotating shaft 23 is fixedly connected to the upper end of the threaded column 22. A second bearing 24 is passed through the surface of the conveying mechanism 1. The upper end of the second rotating shaft 23 is passed through the second bearing 24. A threaded tube 25 is threadedly connected to the surface of the threaded column 22. A connecting block 26 is fixedly connected to the surface of the threaded tube 25. The other end of the connecting block 26 is fixedly connected to a lifting platform 27.
[0032] By adopting the above technical solution, the dust removal device for processing ceramic toilets is provided with a lifting platform 27. When the toilet blank is transported to the conveying mechanism 1, people first place the toilet blank on the lifting platform 27, and then control the operation of the forward and reverse motors 17 through the controller 30, thereby driving the threaded column 22 to rotate. Under the mutual cooperation of the threaded column 22 and the threaded tube 25, the threaded tube 25 drives the connecting block 26 and the lifting platform 27 to rise, and the lifting platform 27 can lift the toilet blank, thereby saving manpower.
[0033] Specifically, the purge assembly 3 includes a nozzle 301, which is fixedly connected to the inner wall of the isolation cover 2. A flow channel 302 is opened inside the nozzle 301. A nozzle 303 is pierced through the inner wall of the flow channel 302 on the surface of the nozzle 301. There are multiple groups of nozzles 303, which are arranged in a U-shape and at equal intervals on the surface of the nozzle 301. A pipe connector 304 is pierced through the surface of the isolation cover 2. The lower end of the pipe connector 304 penetrates the inner wall of the flow channel 302 and is arranged on the surface of the nozzle 301. The upper end of the pipe connector 304 is fixedly connected to a first conduit 305. The upper surface of the isolation cover 2 is fixedly connected to an air pump 306, and the other end of the first conduit 305 is fixedly connected to the output end of the air pump 306.
[0034] Specifically, there are two groups of guide grooves 11 and guide blocks 12 , which are symmetrically arranged on the surface of the filter frame 10 .
[0035] Specifically, a limit groove 28 is provided on the surface of one group of supporting vertical plates 15, and a slider 29 is slidably connected in the limit groove 28. The slider 29 is fixedly connected to the surface of the lifting platform 27. There are two groups of limit grooves 28 and sliders 29, and they are symmetrically arranged on the surface of the lifting platform 27.
[0036] Specifically, the nozzle 301 and the flow channel 302 are both U-shaped.
[0037] Specifically, a controller 30 is fixedly connected to the surface of the conveying mechanism 1 .
[0038] The working principle of the utility model is as follows: when in use, people first place the toilet body on the lifting platform 27, and then control the forward and reverse motors 17 to operate through the controller 30, thereby driving the threaded column 22 to rotate, and under the mutual cooperation of the threaded column 22 and the threaded tube 25, the threaded tube 25 drives the connecting block 26 and the lifting platform 27 to rise, and the lifting platform 27 can lift the toilet body, thereby saving manpower, and then move the toilet body to the conveying mechanism 1, and the conveying mechanism 1 can transfer the toilet body to the isolation cover 2, and the felt strips 4 can ensure the airtightness of the isolation cover 2 without hindering the transmission of the toilet body, and the purge component 3 can clean the surface of the toilet body. The dust is blown away. When the dust on the surface of the toilet embryo is blown away, the air pump 306 generates a high-pressure airflow, which passes through the first duct 305, the pipe connector 304 and the flow channel 302 in sequence and is finally ejected through multiple nozzles 303, thereby blowing away the dust on the surface of the toilet embryo, so that the dust on the surface of the toilet embryo is flying. After the dust is flying, it is only filled in the isolation cover 2. The negative pressure pump 13 can form a negative pressure inside the dust collecting box 8. The flying dust in the isolation cover 2 first passes through the dust removal port 5 under the action of negative pressure, and then enters the dust collecting box 8 through the second duct 7, and is blocked and collected by the filter frame 10, so that no dust is generated in the working environment when the toilet embryo is dusted.
[0039] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A dust removal device for processing a ceramic toilet, comprising a conveying mechanism (1) and an isolation cover (2), characterized in that: The isolation cover (2) is fixedly connected to the surface of the conveying mechanism (1), a purge assembly (3) is fixedly connected to the surface of the isolation cover (2), both ends of the isolation cover (2) are fixedly connected to felt strips (4), a dust removal port (5) is opened on the surface of the isolation cover (2), a collecting cover (6) is fixedly connected to the position of the dust removal port (5) on the surface of the isolation cover (2), a second conduit (7) is fixedly connected to the other end of the collecting cover (6), and a dust collection box (8) is fixedly connected to the surface of the isolation cover (2). The other end of the second conduit (7) is penetrated on the surface of the dust box (8), the surface of the dust box (8) is provided with a rectangular opening (9), a filter frame (10) is penetrated in the rectangular opening (9), a guide groove (11) is provided on the inner wall of the dust box (8), a guide block (12) is slidably connected in the guide groove (11), the guide block (12) is fixedly connected to the surface of the filter frame (10), a negative pressure pump (13) is penetrated on the surface of the dust box (8), and a handle (14) is fixedly connected to the surface of the filter frame (10).
2. The dust removal device for ceramic toilet processing according to claim 1, characterized in that: The lower surface of the transmission mechanism (1) is fixedly connected with a support vertical plate (15). There are two groups of the support vertical plates (15) and they are symmetrically arranged on the lower surface of the transmission mechanism (1). An L-shaped groove (16) is opened on the surface of one group of the support vertical plates (15). A forward and reverse motor (17) is fixedly connected to the inner wall of the L-shaped groove (16). The other end of the output shaft of the forward and reverse motor (17) is fixedly connected to a driving gear (18). A first bearing (19) is passed through the inner wall of the L-shaped groove (16). A first rotating shaft (20) is passed through the first bearing (19). The surface of the first rotating shaft (20) is fixedly connected with A driven gear (21) is meshed with the driving gear (18); a threaded column (22) is fixedly connected to the upper end of the first rotating shaft (20); a second rotating shaft (23) is fixedly connected to the upper end of the threaded column (22); a second bearing (24) is passed through the surface of the transmission mechanism (1); the upper end of the second rotating shaft (23) is passed through the second bearing (24); a threaded tube (25) is threadedly connected to the surface of the threaded column (22); a connecting block (26) is fixedly connected to the surface of the threaded tube (25); and the other end of the connecting block (26) is fixedly connected to a lifting platform (27).
3. The dust removal device for ceramic toilet processing according to claim 1, characterized in that: The purge assembly (3) comprises a nozzle (301), the nozzle (301) being fixedly connected to the inner wall of the isolation cover (2), a flow channel (302) being provided inside the nozzle (301), a nozzle (303) being provided on the surface of the nozzle (301) through the inner wall of the flow channel (302), a plurality of groups of nozzles (303) being arranged in a U-shape at equal intervals on the surface of the nozzle (301), a pipe connector (304) being provided on the surface of the isolation cover (2), the lower end of the pipe connector (304) being provided through the inner wall of the flow channel (302) and being provided on the surface of the nozzle (301), the upper end of the pipe connector (304) being fixedly connected to a first conduit (305), the upper surface of the isolation cover (2) being fixedly connected to an air pump (306), the other end of the first conduit (305) being fixedly connected to an output end of the air pump (306).
4. The dust removal device for ceramic toilet processing according to claim 1, characterized in that: There are two groups of guide grooves (11) and guide blocks (12), which are symmetrically arranged on the surface of the filter frame (10).
5. The dust removal device for ceramic toilet processing according to claim 2, characterized in that: A limiting groove (28) is provided on the surface of one group of the supporting vertical plates (15), a slider (29) is slidably connected in the limiting groove (28), and the slider (29) is fixedly connected to the surface of the lifting platform (27). There are two groups of the limiting grooves (28) and the sliders (29), which are symmetrically arranged on the surface of the lifting platform (27).
6. A dust removal device for processing ceramic toilet bowls according to claim 3, characterized in that; The nozzle (301) and the flow channel (302) are both U-shaped.
7. The dust removal device for ceramic toilet processing according to claim 1, characterized in that: A controller (30) is fixedly connected to the surface of the conveying mechanism (1).
