Automatic fiber placement device for machining S-shaped air inlet channel of airplane made of carbon fiber composite material
By introducing absorption components and cutting frames into the automatic wire laying device of the S-type air intake of carbon fiber composite aircraft, combined with turbofan and activated carbon filter, the problem of small particles during the cutting process is solved, and safety and operation convenience are improved , ensuring the stability and use effect of carbon fiber wire.
Patent Information
- Application Number
- CN202323606635.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The small particles generated by the existing carbon fiber composite aircraft S-type air intake channel are difficult to deal with during the cutting process, which endangers human health and the environment.
An automatic wire laying device is designed, including an absorption assembly, including a cutting frame, a turbofan in the storage box and an activated carbon filter screen, which is used to absorb small particles and to easily clean the cutting frame through a jamming slot and a jamming strip. Fixed columns and fixed carbon fiber wires, installed columns support the cutting head, and laying heads assist in laying.
It realizes safer and cleaner operation during the thread cutting process, improves safety performance, ensures the stability and accuracy of carbon fiber wire, facilitates subsequent cleaning, and protects the human body and the environment.
Smart Images

Figure CN222135114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline processing, in particular to an automatic wire laying device for processing an S-shaped air inlet of a carbon fiber composite material aircraft. Background Art
[0002] The air intake duct is an important component of the full-size afterburner tester. The main function of the air intake system is to mix the low-temperature air supply with the high-temperature air supply according to the test requirements, and then provide stable-flowing high-temperature gas for the inlet of the inner and outer culverts of the afterburner. Wire laying is required during the processing of the aircraft's S-shaped air intake duct because wire laying can enhance the structural strength and durability of the duct and prevent the duct from being damaged or deformed due to vibration and airflow pressure during high-speed flight.
[0003] According to the Chinese patent publication number: CN214606012U, a fiber laying device for processing a carbon fiber composite jet aircraft air intake includes a conveyor belt, a conveyor belt roller, and a heating device. A first connecting rod is provided at the bottom of the conveyor belt, and a connecting rod gear is movably connected to the bottom of the first connecting rod, and a second connecting rod is movably connected to the outer surface of the connecting rod gear. A grouping block is provided on the upper surface of the conveyor belt, and a heating device is provided on the upper surface of the conveyor belt. Clamp protective shells are fixedly connected to both sides of the conveyor belt, and a sliding rod is fixedly connected to the upper surface of the conveyor belt, and a cutting knife is movably connected to the outer wall of the sliding rod. Fiber filaments are provided inside the grouping block. The utility model facilitates the solution of the clamping of fiber filaments in the production process, thereby solving the problem of fiber filament tension, and plays a key role in improving production efficiency, improving component quality, and reducing costs.
[0004] The above scheme still has the following disadvantages: a sliding rod is fixedly connected to the upper surface of the conveyor belt, a cutting knife is movably connected to the outer wall of the sliding rod, and fiber filaments are arranged inside the grouping block. In the document of the application, a cutting knife is used to cut the laid fiber filaments, and some harmful small particles will be generated during the cutting. The document of the application cannot process the generated small particles, which will cause harm to the health of the staff. Therefore, the generated small particles need to be absorbed and cleaned during the wire laying and cutting process. For this reason, we propose an automatic wire laying device for processing the S-shaped air inlet of carbon fiber composite aircraft. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an automatic wire laying device for machining an S-shaped air inlet of a carbon fiber composite material aircraft, which solves the problem of needing to absorb and clean small particles generated during the wire laying and cutting process.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] An automatic wire laying device for processing an S-shaped air inlet of a carbon fiber composite material aircraft comprises: a base plate, a support frame is fixedly mounted on the top surface of the base plate, a guide rail is fixedly mounted on the bottom surface of the support frame, a connecting plate is fixedly connected to the bottom surface of the guide rail slider, and two electric push rods are fixedly mounted on the bottom surface of the connecting plate; an absorption component is arranged above the base plate and is used to absorb harmful particles.
[0008] By adopting the above technical solution and setting up an absorption component, the absorption component can make it cleaner and safer to cut the carbon fiber filaments after the laying is completed, which is beneficial to protecting the human body and the environment.
[0009] Preferably, the absorption component includes: a cutting frame, the cutting frame is arranged on the top surface of the base plate, storage boxes are fixedly installed on both sides of the cutting frame, connecting holes are opened on both sides of the storage boxes, a turbo fan is fixedly installed inside the storage box, and an activated carbon filter is fixedly installed inside one of the connecting holes.
[0010] By adopting the above technical solution and setting a cutting frame, the carbon fiber filaments can be cut inside the cutting frame to avoid the carbon fiber filaments splashing everywhere during the cutting process. The turbo fan inside the storage box rotates so that the small particles generated are adsorbed onto the activated carbon filter to avoid harmful particles touching the human body and causing harm, thereby improving safety performance.
[0011] Preferably, the absorption component further comprises: a snap-in groove, the snap-in groove is arranged on the top surface of the bottom plate, a snap-in strip is fixedly mounted on the bottom surface of the cutting frame, and the snap-in strip is slidably snap-in engaged with the snap-in groove.
[0012] By adopting the above technical solution, by providing a snap-in strip, and by snapping the snap-in strip with the snap-in groove, the cutting frame can be easily taken down, thereby facilitating subsequent cleaning and avoiding affecting the next work.
[0013] Preferably, a plurality of support plates are fixedly mounted on both sides of the cutting frame, a fixing column is fixedly mounted on the bottom surface of the support plate, and a protective plate is fixedly mounted on the bottom end of the fixing column.
[0014] By adopting the above technical solution, by setting up fixed columns, the carbon fiber filaments can be fixed by the fixed columns, avoiding falling off during laying and cutting, which is beneficial to ensuring the tension of the carbon fiber filaments, thereby ensuring the stability and accuracy of the laying process.
[0015] Preferably, a plurality of through holes are respectively opened on both sides of the cutting frame, a mounting plate is fixedly installed on one end of the telescopic rod of the electric push rod, a mounting column is fixedly installed on the bottom surface of the mounting plate on the right side, and a cutting head is fixedly installed on one end of the mounting column.
[0016] By adopting the above technical solution and providing a mounting column, the cutting head can be supported by the mounting column, which is conducive to smoother cutting.
[0017] Preferably, a connecting column is fixedly mounted on the bottom surface of the mounting plate on the left side, and a laying head is movably sleeved on the outer circular wall surface of the connecting column.
[0018] By adopting the above technical solution and providing a placement head, the carbon fiber filaments can be placed by the placement head, which is beneficial to improving the use effect of the carbon fiber filaments.
[0019] In summary, the utility model mainly has the following beneficial effects:
[0020] By setting up an absorption component, the carbon fiber filaments can be cut more cleanly and safely after the laying is completed, which is beneficial to protecting the human body and the environment. By setting up a cutting frame, the carbon fiber filaments can be cut inside the cutting frame to avoid the carbon fiber filaments splashing everywhere during the cutting process. The turbo fan inside the storage box rotates so that the small particles generated are adsorbed onto the activated carbon filter to avoid harmful particles touching the human body and causing harm, thereby improving safety performance. By setting up a card strip and connecting the card strip with the card slot, the cutting frame can be easily taken down, thereby facilitating subsequent cleaning and avoiding affecting the next work.
[0021] By setting a fixed column, the carbon fiber filaments can be fixed through the fixed column to avoid falling off during laying and cutting, which is beneficial to ensuring the tension of the carbon fiber filaments to ensure the stability and accuracy of the laying process. By setting an installation column, the cutting head can be supported by the installation column, which is beneficial to smoother cutting. By setting a laying head, the carbon fiber filaments can be laid through the laying head, which is beneficial to improving the use effect of the carbon fiber filaments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0023] Figure 2 It is a schematic diagram of the split structure of the utility model;
[0024] Figure 3 It is a schematic diagram of the connection plate structure of the utility model;
[0025] Figure 4 It is a schematic diagram of the cutting frame structure of the utility model;
[0026] Figure 5 It is a schematic diagram of the storage box structure of the utility model.
[0027] Figure numerals: 1. Base plate; 2. Support frame; 3. Guide rail; 4. Connecting plate; 5. Electric push rod; 6. Cutting frame; 7. Storage box; 8. Connecting hole; 9. Turbofan; 10. Activated carbon filter; 11. Snap-in groove; 12. Snap-in strip; 13. Support plate; 14. Fixed column; 15. Protective plate; 16. Through hole; 17. Mounting plate; 18. Mounting column; 19. Cutting head; 20. Connecting column; 21. Laying head. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5An automatic wire laying device for processing an S-shaped air inlet of a carbon fiber composite aircraft includes a bottom plate 1, a support frame 2 is fixedly connected to the top surface of the bottom plate 1, a guide rail 3 is fixedly connected to the bottom surface of the support frame 2, the guide rail 3 is an existing structure and will not be described in detail here, a connecting plate 4 is fixedly connected to the bottom surface of the slider of the guide rail 3, two electric push rods 5 are fixedly connected to the bottom surface of the connecting plate 4, the electric push rods 5 are an existing structure and will not be described in detail here, an absorption component is arranged above the bottom plate 1 for absorbing harmful particles, and by arranging the absorption component, the carbon fiber wire can be cut more cleanly and safely after the wire laying is completed, which is beneficial to protecting the human body and the environment, and the absorption component includes a cutting frame 6, and the cutting frame 6 is arranged on the bottom On the top surface of the plate 1, storage boxes 7 are fixedly connected to both sides of the cutting frame 6, and connecting holes 8 are respectively opened on both sides of the storage box 7. A turbofan 9 is fixedly connected to the inside of the storage box 7. The turbofan 9 is an existing structure and is not described in detail here. An activated carbon filter 10 is fixedly sleeved inside one of the connecting holes 8. The activated carbon filter 10 is an existing structure and is not described in detail here. By setting the cutting frame 6, the cutting frame 6 can be used to cut the carbon fiber filaments inside the cutting box 6 when cutting, so as to avoid the carbon fiber filaments splashing everywhere during the cutting process. The turbofan 9 inside the storage box 7 is rotated, so that the small particles generated are adsorbed on the activated carbon filter 10, so as to avoid the harmful particles from touching the human body and causing harm, thereby improving the safety performance.
[0030] refer to Figure 1 , Figure 2 and Figure 4 The absorbing component also includes a snap-in groove 11, which is opened on the top surface of the bottom plate 1, and a snap-in strip 12 is fixedly connected to the bottom surface of the cutting frame 6, and the snap-in strip 12 is slidably snap-in with the snap-in groove 11. By setting the snap-in strip 12 and snapping the snap-in strip 12 with the snap-in groove 11, the cutting frame 6 can be easily taken down, thereby facilitating subsequent cleaning and avoiding affecting the next work. A number of supporting plates 13 are fixedly connected to both sides of the cutting frame 6, and a fixing column 14 is fixedly connected to the bottom surface of the supporting plate 13, and a protective plate 15 is fixedly connected to the bottom end of the fixing column 14. By setting the fixing column 14, the carbon fiber filament can be fixed by the fixing column 14 to avoid falling off during laying and cutting, which is beneficial to ensuring the tension of the carbon fiber filament, so as to ensure the stability and accuracy of the laying process.
[0031] refer to Figure 3 and Figure 4A plurality of through holes 16 are respectively provided on both sides of the cutting frame 6, one end of the telescopic rod of the electric push rod 5 is fixedly connected to a mounting plate 17, a mounting column 18 is fixedly connected to the bottom surface of the right mounting plate 17, one end of the mounting column 18 is fixedly connected to a cutting head 19, the cutting head 19 is an existing structure and will not be described in detail here, by setting the mounting column 18, the cutting head 19 can be supported by the mounting column 18, which is conducive to smoother cutting, the bottom surface of the left mounting plate 17 is fixedly connected to a connecting column 20, the outer circular wall surface of the connecting column 20 is movably sleeved with a laying head 21, the laying head 21 is an existing structure and will not be described in detail here, by setting the laying head 21, the carbon fiber filaments can be laid by the laying head 21, which is conducive to improving the use effect of the carbon fiber filaments.
[0032] Working principle: Please refer to Figure 1-Figure 5 As shown, when in use, the staff passes the carbon fiber filaments through the through hole 16, fixes the carbon fiber filaments on the fixing column 14, and then lowers the mounting plate 17 through the electric push rod 5, and then uses the cutting head 19 to cut the carbon fiber filaments in the cutting frame 6. The cutting frame 6 can be used to cut the carbon fiber filaments inside when cutting, so as to avoid the carbon fiber filaments splashing everywhere during the cutting process. Then, the turbo fan 9 inside the storage box 7 rotates, so that the small particles generated are adsorbed onto the activated carbon filter 10, so as to avoid the harmful particles touching the human body and causing harm, thereby improving the safety performance. Then, the cutting frame 6 is conveniently taken down by the connection between the clamping strip 12 and the clamping groove 11, so as to facilitate the subsequent cleaning and avoid affecting the next work.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic fiber placement device for processing an S-shaped air inlet of a carbon fiber composite aircraft, characterized in that: include: A base plate (1), a support frame (2) being fixedly mounted on the top surface of the base plate (1), a guide rail (3) being fixedly mounted on the bottom surface of the support frame (2), a connecting plate (4) being fixedly connected to the bottom surface of a slider of the guide rail (3), and two electric push rods (5) being fixedly mounted on the bottom surface of the connecting plate (4); An absorption component, the absorption component is arranged above the bottom plate (1) and is used to absorb harmful particles.
2. The automatic fiber placement device for processing an S-shaped air inlet of a carbon fiber composite material aircraft according to claim 1, characterized in that: The absorbent assembly comprises: A cutting frame (6), the cutting frame (6) being arranged on the top surface of the bottom plate (1), storage boxes (7) being fixedly mounted on both sides of the cutting frame (6), connection holes (8) being respectively opened on both sides of the storage box (7), a turbo fan (9) being fixedly mounted inside the storage box (7), and an activated carbon filter (10) being fixedly sleeved inside one of the connection holes (8).
3. The automatic fiber placement device for processing an S-shaped air inlet of a carbon fiber composite material aircraft according to claim 2, characterized in that: The absorbent assembly further comprises: A snap-fit groove (11), the snap-fit groove (11) being provided on the top surface of the bottom plate (1), a snap-fit strip (12) being fixedly mounted on the bottom surface of the cutting frame (6), the snap-fit strip (12) being slidably snap-fitted with the snap-fit groove (11).
4. The automatic fiber placement device for processing an S-shaped air inlet of a carbon fiber composite material aircraft according to claim 2, characterized in that: A plurality of support plates (13) are fixedly mounted on both sides of the cutting frame (6), a fixing column (14) is fixedly mounted on the bottom surface of the support plate (13), and a protective plate (15) is fixedly mounted on the bottom end of the fixing column (14).
5. The automatic fiber placement device for processing an S-shaped air inlet of a carbon fiber composite material aircraft according to claim 2, characterized in that: A plurality of through holes (16) are respectively provided on both sides of the cutting frame (6); a mounting plate (17) is fixedly mounted on one end of the telescopic rod of the electric push rod (5); a mounting column (18) is fixedly mounted on the bottom surface of the mounting plate (17) on the right side; and a cutting head (19) is fixedly mounted on one end of the mounting column (18).
6. The automatic fiber placement device for processing an S-shaped air inlet of a carbon fiber composite material aircraft according to claim 5, characterized in that: A connecting column (20) is fixedly mounted on the bottom surface of the mounting plate (17) on the left side, and a laying head (21) is movably sleeved on the outer circular wall surface of the connecting column (20).
