Cutting device for processing and preparing stone balustrades
By designing an automated stone railing cutting device, automatic discharge is achieved using motor guide rails and conveyor belts, the problem of low safety during cutting stone slabs in the prior art is solved, and the safety and operation efficiency of stone railing processing are improved.
Patent Information
- Application Number
- CN202420091859.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-15
AI Technical Summary
During the processing of stone railings, in the prior art, the stone slabs are likely to block the field of view when cutting, resulting in low safety. The stone pillars after cutting need to be manually unloaded, which is easy to cause damage.
A cutting device for processing and preparation of stone railings was designed. The stone slab was driven to translate along the crossbar through the motor guide rail and linear motor, and automatic cutting was performed using a vertical band saw, and automatic cutting was achieved through supporting rollers and conveyor belts, which improved safety and operational efficiency.
The automatic discharge of stone railings is realized, which improves the safety and operating efficiency of staff, reduces labor burden, and enhances the safety of the cutting process.
Smart Images
Figure CN222135464U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stone railing processing devices, in particular to a cutting device for stone railing processing and preparation. Background Art
[0002] Stone railings are the most common component of traditional Chinese architecture, especially in garden architecture, where stone railings are the most indispensable. They can not only block and protect, but also separate different areas. In the processing and preparation of stone railings, the quarry generally cuts the stones into thick flat plates suitable for transportation, and then the stone slabs are loaded onto trucks and sent to the stone processing plant. First, the staff will cut the stone slabs into long strips at equal intervals. The long square stone columns are then grooved, drilled, polished and other operations to become stone railings of various styles.
[0003] In the existing process of cutting stone slabs into square stone columns, the stacked stone slabs will block the vision of the workers, and the square stone columns after cutting need to be manually removed from the cutting table, which makes it easy for the workers to be injured when it is difficult to observe the position of the cutting saw, and the safety is low. In view of the above problems, we propose a cutting device for stone railing processing and preparation. Utility Model Content
[0004] In view of the shortcomings of existing stone railing processing devices that are prone to injury and low safety during manual unloading, the utility model provides a cutting device for stone railing processing and preparation, which has the advantages of high safety and automatic unloading, and solves the problems raised in the above background technology.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A cutting device for stone railing processing and preparation is designed, comprising a bottom plate, a first support plate is arranged above the bottom plate, a second support plate is arranged on one side of the first support plate, a cross bar is arranged below the first support plate and below the second support plate, a motor guide rail is arranged on the top of the cross bar, a linear motor is arranged on the outer sliding sleeve of the motor guide rail, and the bottom of the first support plate and the bottom of the second support plate are both connected to the linear motor;
[0007] A vertical plate is vertically installed on the top of the other side of the first support plate, a push-pull plate is provided on one side of the vertical plate, a plurality of push cylinders are symmetrically installed on the vertical plate, one end of the push cylinder is connected to the push-pull plate, a cutting groove is opened on one side of the first support plate and one side of the second support plate, a vertical band saw is fixedly installed on the top of the bottom plate, and the saw blade of the vertical band saw is located inside the cutting groove;
[0008] A groove is provided on the top of the second support plate, and a plurality of support rollers are symmetrically arranged inside the groove. The support rollers are rotatably connected to both sides of the inner wall of the groove through bearings, and a conveyor belt is connected to the outer surface of the support rollers. A storage platform is provided on one side of the second support plate, and the storage platform is fixedly mounted on the bottom plate.
[0009] Optionally, a liquid storage tank is provided at the bottom of one side of the vertical band saw, the bottom of the liquid storage tank is connected to the bottom plate, a liquid injection port is provided at the top of the liquid storage tank, a water pump box is fixedly connected to one side of the liquid storage tank, a liquid pump is installed inside the water pump box, and a liquid inlet of the liquid pump is connected to the water pump box;
[0010] The liquid outlet of the liquid pump is connected with a liquid infusion tube, a nozzle is fixedly installed on the top of the vertical band saw, the nozzle is located above the top of the cutting groove, and the top end of the liquid infusion tube is connected with the nozzle.
[0011] Optionally, a collecting trough is provided below the bottom of the cutting trough, and the collecting trough is fixedly mounted on the bottom plate. A waste outlet is provided at the bottom of one side of the collecting trough, and electromagnetic valves are installed inside the waste outlet and the liquid injection port.
[0012] Optionally, the storage table includes a third support plate, the third support plate and the second support plate are at the same horizontal height, a plurality of second pillars are symmetrically installed at the bottom of the third support plate, and the bottom ends of the second pillars are connected to the bottom plate.
[0013] Optionally, connecting plates are provided on both sides of the first support plate, the connecting plates are respectively located at both ends of the cutting groove, and the connecting plates are respectively connected to the first support plate and the second support plate by bolts.
[0014] Optionally, a plurality of first pillars are symmetrically installed at the bottom of the cross bar, the bottom ends of the first pillars are connected to the bottom plate, reinforcing rods are obliquely provided on both sides of the first pillars, the reinforcing rods are located between the first pillars and the cross bar, and the reinforcing rods are respectively connected to the first pillars and the cross bar.
[0015] Optionally, a motor box is fixedly connected to the bottom of one side of the second support plate, a drive motor is installed inside the motor box, one end of one support roller and an output end of the drive motor are coaxially fixedly connected to a drive sprocket, and the drive sprockets are connected by a drive chain.
[0016] Compared with the prior art, when the utility model is in use, the first support plate assembly and the second support plate assembly can drive the stone slabs to reciprocate and translate along the motor guide rail on the cross bar. At this time, the saw blade of the vertical band saw located inside the cutting groove will cut multiple layers of stone slabs at the same time. After completing a round of cutting of square stone columns, the supporting rollers and the conveyor belt will drive the square stone columns to translate in the direction away from the first support plate to free up the cutting spacing of the stone slabs. Then the first support plate assembly and the second support plate assembly translate again, and this cycle is repeated until the square stone columns on the top of the second support plate are full, and then the supporting rollers and the conveyor belt move the square stone column pile to the top of the third support plate, which improves the safety of material unloading and reduces the labor burden of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the specific structure of the first support plate, the second support plate and the third support plate of the utility model.
[0019] Figure 3 It is a working schematic diagram of the utility model.
[0020] In the figure: 1. bottom plate; 2. first support plate; 3. second support plate; 4. cross bar; 5. first pillar; 6. reinforcing rod; 7. motor guide rail; 8. cutting groove; 9. vertical band saw; 10. nozzle; 11. vertical plate; 12. push-pull plate; 13. infusion pipe; 14. pushing cylinder; 15. liquid storage tank; 16. liquid filling port; 17. water pump housing; 18. transmission sprocket; 19. collecting tank; 20. waste outlet; 21. third support plate; 22. second pillar; 23. groove; 24. support roller; 25. conveyor belt; 26. connecting plate; 27. motor housing. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 3The utility model provides a technical solution: a cutting device for stone railing processing and preparation, including a base plate 1, a first support plate 2 is arranged above the base plate 1, a second support plate 3 is arranged on one side of the first support plate 2, a cross bar 4 is arranged under the first support plate 2 and under the second support plate 3, a motor guide rail 7 is arranged on the top of the cross bar 4, a linear motor is arranged on the outer sliding sleeve of the motor guide rail 7, and the bottom of the first support plate 2 and the bottom of the first support plate 2 are both connected to the linear motor.
[0023] like Figure 1 As shown, both the first support plate 2 assembly and the second support plate 3 assembly can be reciprocated and translated along the length direction of the crossbar 4 by the linear motor outside the motor guide rail 7, thereby driving the stone slab close to the cutting assembly to process the square stone column.
[0024] A vertical plate 11 is vertically installed on the top of the other side of the first support plate 2, and a push-pull plate 12 is provided on one side of the vertical plate 11. Multiple pushing cylinders 14 are symmetrically installed on the vertical plate 11, and one end of the pushing cylinder 14 is connected to the push-pull plate 12. Cutting grooves 8 are opened on one side of the first support plate 2 and one side of the second support plate 3. A vertical band saw 9 is fixedly installed on the top of the base plate 1, and the saw blade of the vertical band saw 9 is located inside the cutting groove 8.
[0025] like Figure 2 , Figure 3 As shown, the pushing cylinder 14 can drive the multi-layer stone slabs to move toward one side of the cutting groove 8 through the push-pull plate 12. After the cutting size is determined, the vertical band saw 9 drives the saw blade to reciprocate along the length direction of the cutting groove 8 to divide the stone slabs into square stone columns.
[0026] A groove 23 is provided on the top of the second support plate 3, and a plurality of support rollers 24 are symmetrically provided inside the groove 23. The support rollers 24 are rotatably connected to the inner walls of the groove 23 on both sides through bearings, and a conveyor belt 25 is connected to the outer surface of the support rollers 24. A storage platform is provided on one side of the second support plate 3, and the storage platform is fixedly mounted on the base plate 1.
[0027] like Figure 2 As shown, by providing support rollers 24 and conveyor belts 25, the square stone columns can be driven to translate in a direction away from the stone slab, thereby freeing up cutting spacing to facilitate cutting work.
[0028] like Figure 1 As shown, a liquid storage tank 15 is provided at the bottom of one side of the vertical band saw 9, the bottom of the liquid storage tank 15 is connected to the bottom plate 1, a liquid injection port 16 is provided at the top of the liquid storage tank 15, a water pump housing 17 is fixedly connected to one side of the liquid storage tank 15, a liquid pump is installed inside the water pump housing 17, a liquid inlet of the liquid pump is connected to the water pump housing 17, and the liquid injection port 16 can be connected to an external coolant delivery pipeline to replenish the coolant inside the water pump housing 17, and low-temperature water can be selected;
[0029] The liquid outlet of the liquid pump is connected to a liquid infusion tube 13 , a nozzle 10 is fixedly installed on the top of the vertical band saw 9 , the nozzle 10 is located above the top of the cutting groove 8 , and the top of the liquid infusion tube 13 is connected to the nozzle 10 .
[0030] like Figure 2 As shown, the liquid pump sprays the coolant from the nozzle 10 through the liquid delivery pipe 13, which can cool the saw blade and suppress dust at the same time.
[0031] Furthermore, a collecting groove 19 is provided below the bottom of the cutting groove 8, and the collecting groove 19 is fixedly mounted on the bottom plate 1. A waste outlet 20 is provided at the bottom of one side of the collecting groove 19, and electromagnetic valves are installed inside the waste outlet 20 and inside the liquid injection port 16.
[0032] like Figure 2 As shown, the coolant that has absorbed the heat of the saw blade and is mixed with dust will fall into the collecting tank 19, and the waste liquid can be discharged through the waste outlet 20.
[0033] like Figure 1 As shown, the storage table includes a third support plate 21, and the third support plate 21 and the second support plate 3 are at the same horizontal height. A plurality of second pillars 22 are symmetrically installed at the bottom of the third support plate 21, and the bottom ends of the second pillars 22 are connected to the bottom plate 1. By setting up the storage table, it is used to receive the square stone columns after cutting.
[0034] like Figure 2 As shown, connecting plates 26 are provided on both sides of the first support plate 2, and the connecting plates 26 are respectively located at both ends of the cutting groove 8. The connecting plates 26 are respectively connected to the first support plate 2 and the second support plate 3 by bolts. The cutting groove 8 position between the first support plate 2 and the second support plate 3 is connected by the connecting plates 26, which facilitates the assembly between the first support plate 2 and the second support plate 3.
[0035] Furthermore, a plurality of first pillars 5 are symmetrically installed at the bottom of the cross bar 4, the bottom ends of the first pillars 5 are connected to the bottom plate 1, and reinforcing rods 6 are obliquely provided on both sides of the first pillars 5, the reinforcing rods 6 are located between the first pillars 5 and the cross bar 4, and the reinforcing rods 6 are respectively connected to the first pillars 5 and the cross bar 4, and the cross bar 4, the first pillars 5, and the reinforcing rods 6 can be used to support the first support plate 2 and the second support plate 3 components.
[0036] like Figure 3 As shown, a motor box 27 is fixedly connected to the bottom of one side of the second support plate 3, and a driving motor is installed inside the motor box 27. One end of one of the support rollers 24 and the output end of the driving motor are coaxially fixedly connected with a transmission sprocket 18, and the transmission sprockets 18 are connected by a transmission chain. The driving motor and the transmission sprocket 18 inside the motor box 27 can drive the support roller 24 to rotate the other stone column for transportation.
[0037] To sum up, the cutting device for preparing stone railings for processing, when in use, first the staff places the stone slab to be cut on the top of the first support plate 2, and then the pushing cylinder 14 and the push-pull plate 12 drive the stone slab to be cut through the cutting groove 8. After determining the cutting size, the first support plate 2 and the second support plate 3 drive the stone slab to reciprocate along the motor guide rail 7, and the saw blade inside the cutting groove 8 will cut the stone slab along the way. After cutting, the square stone column is driven by the support roller 24 and the conveyor belt 25 to move to the top of the third support plate 21, thereby improving the safety of material unloading and reducing the labor burden of the staff.
[0038] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cutting device for stone railing processing and preparation, comprising a base plate (1), characterized in that: A first support plate (2) is provided above the bottom plate (1), a second support plate (3) is provided on one side of the first support plate (2), a cross bar (4) is provided below the first support plate (2) and below the second support plate (3), a motor guide rail (7) is provided on the top of the cross bar (4), a linear motor is provided on the outer sliding sleeve of the motor guide rail (7), and the bottom of the first support plate (2) and the bottom of the first support plate (2) are both connected to the linear motor; A vertical plate (11) is vertically mounted on the top of the other side of the first support plate (2), a push-pull plate (12) is disposed on one side of the vertical plate (11), a plurality of push cylinders (14) are symmetrically mounted on the vertical plate (11), one end of each push cylinder (14) is connected to the push-pull plate (12), a cutting groove (8) is provided on one side of the first support plate (2) and one side of the second support plate (3), a vertical band saw (9) is fixedly mounted on the top of the bottom plate (1), and a saw blade of the vertical band saw (9) is located inside the cutting groove (8); A groove (23) is provided on the top of the second support plate (3), and a plurality of support rollers (24) are symmetrically arranged inside the groove (23). The support rollers (24) are rotatably connected to the inner walls of the groove (23) on both sides through bearings, and a conveyor belt (25) is connected to the outer surface of the support rollers (24). A storage platform is provided on one side of the second support plate (3), and the storage platform is fixedly mounted on the bottom plate (1).
2. A cutting device for processing and preparing stone railings according to claim 1, characterized in that: A liquid storage tank (15) is provided at the bottom of one side of the vertical band saw (9), the bottom of the liquid storage tank (15) is connected to the bottom plate (1), a liquid injection port (16) is provided at the top of the liquid storage tank (15), a water pump housing (17) is fixedly connected to one side of the liquid storage tank (15), a liquid extraction pump is installed inside the water pump housing (17), and a liquid inlet of the liquid extraction pump is connected to the water pump housing (17); The liquid outlet of the liquid pump is connected to a liquid infusion tube (13), a nozzle (10) is fixedly installed on the top of the vertical band saw (9), the nozzle (10) is located above the top of the cutting groove (8), and the top end of the liquid infusion tube (13) is connected to the nozzle (10).
3. A cutting device for processing and preparing stone railings according to claim 2, characterized in that: A collecting groove (19) is provided below the bottom of the cutting groove (8), and the collecting groove (19) is fixedly mounted on the bottom plate (1). A waste discharge port (20) is provided at the bottom of one side of the collecting groove (19), and electromagnetic valves are installed inside the waste discharge port (20) and inside the liquid injection port (16).
4. A cutting device for processing and preparing stone railings according to claim 1, characterized in that: The storage platform comprises a third support plate (21), the third support plate (21) and the second support plate (3) are at the same horizontal height, a plurality of second pillars (22) are symmetrically mounted on the bottom of the third support plate (21), and the bottom ends of the second pillars (22) are connected to the bottom plate (1).
5. A cutting device for processing and preparing stone railings according to claim 1, characterized in that: Connecting plates (26) are provided on both sides of the first supporting plate (2), the connecting plates (26) are respectively located at both ends of the cutting groove (8), and the connecting plates (26) are respectively connected to the first supporting plate (2) and the second supporting plate (3) by bolts.
6. A cutting device for processing and preparing stone railings according to claim 1, characterized in that: A plurality of first pillars (5) are symmetrically mounted at the bottom of the crossbar (4); the bottom ends of the first pillars (5) are connected to the bottom plate (1); reinforcing rods (6) are obliquely arranged on both sides of the first pillars (5); the reinforcing rods (6) are located between the first pillars (5) and the crossbar (4); and the reinforcing rods (6) are respectively connected to the first pillars (5) and the crossbar (4).
7. A cutting device for processing and preparing stone railings according to claim 1, characterized in that: A motor housing (27) is fixedly connected to the bottom of one side of the second support plate (3), and a drive motor is installed inside the motor housing (27). One end of one of the support rollers (24) and the output end of the drive motor are coaxially fixedly connected to a drive sprocket (18), and the drive sprockets (18) are connected via a drive chain.