Automatic taking-out clamp for PPR all-plastic pipe fitting

By installing automatic removal fixtures on the end of the robot or six-axis robot, the problem of untimely manual pickup in the production of traditional PPR all-plastic pipe fittings is solved, and automated production is achieved, and production efficiency and quality are improved.

CN222135829UActive Publication Date: 2024-12-10LINHAI WEIXING NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420689606.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-10
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

In the production of traditional PPR all-plastic pipe fittings, the injection molding machine needs to pick up parts manually after opening the mold, resulting in low production efficiency and product quality affected.

Method used

Design a PPR all-plastic pipe fitting automatic removal clamp, which is installed at the end of a robot or a six-axis robot, and uses components such as cylinders, positioning cores, finger cylinders and jaws to realize the function of automatic clamping and delivery to the material frame.

Benefits of technology

Automatic parts pickup after injection molding is realized, which improves production efficiency and product quality, saves labor costs, and realizes automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PPR all-plastic pipe fitting automatic take-out clamp which comprises an air cylinder mounting plate, a jacking air cylinder, a positioning core mounting plate, a positioning core, a finger air cylinder, a clamping jaw and a mounting base, the air cylinder mounting plate is fixed on the mounting base, and the mounting base is mounted at the tail end of a mechanical arm or a six-axis robot. The jacking air cylinder is installed on the air cylinder installation plate, an ejection shaft of the jacking air cylinder is connected with the positioning core installation plate, the positioning core is arranged on the positioning core installation plate, the air cylinder installation plate is arranged above the positioning core installation plate, and the finger air cylinder is fixed to the air cylinder installation plate and connected with the clamping jaw. The air cylinder mounting plate and the positioning core mounting plate are each provided with a runner rod through hole, and the clamping jaw is located above the runner rod through holes. According to the automatic part taking device, automatic part taking after PPR all-plastic pipe fitting injection molding is achieved, manual part taking is not needed, automatic production is achieved, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe fitting clamps, in particular to an automatic taking-out clamp for a PPR all-plastic pipe fitting. Background Art

[0002] In the traditional production process of PPR all-plastic pipe fittings, after the injection molding machine opens the mold, the pipe fittings produced by the injection molding machine need to be taken out manually, or the products are allowed to fall directly. Under the traditional production model, after the injection molding machine opens the mold, manual work is often not done in time, resulting in low production efficiency of the injection molding machine, and letting the products fall freely will seriously affect product quality. Utility Model Content

[0003] In view of the above problems, the utility model aims to provide an automatic removal fixture for PPR all-plastic pipe fittings, which is installed at the end of a manipulator or a six-axis robot, and the manipulator or the six-axis robot is used to replace manual labor to clamp the product.

[0004] The technical problem solved by the utility model can be achieved by adopting the following technical scheme: a PPR all-plastic pipe automatic removal clamp, including a cylinder mounting plate, a lifting cylinder, a positioning core mounting plate, a positioning core, a finger cylinder and a clamp, the lifting cylinder is installed on the cylinder mounting plate, the ejection shaft of the lifting cylinder is connected to the positioning core mounting plate, the positioning core mounting plate is provided with a positioning core, the cylinder mounting plate is arranged above the positioning core mounting plate, the finger cylinder is fixed on the cylinder mounting plate, and the finger cylinder is connected to the clamp.

[0005] The cylinder mounting plate is fixed on a mounting base, and the mounting base is mounted on the end of a manipulator or a six-axis robot.

[0006] The cylinder mounting plate and the positioning core mounting plate are both provided with a flow channel rod through hole, and the clamping claw is located above the flow channel rod through hole.

[0007] Two lifting cylinders are installed on the cylinder mounting plate, the two lifting cylinders are symmetrically arranged, and the flow channel rod through hole is located between the two lifting cylinders.

[0008] Two rows of positioning cores are arranged below the positioning core mounting plate, and each row has 4 positioning cores.

[0009] Compared with the prior art, the utility model has the following beneficial effects: the utility model realizes automatic picking up of PPR all-plastic pipe fittings after injection molding, without the need for manual picking up, thus avoiding the occurrence of untimely manual picking up, and after cutting the gate, the product can be delivered to the material frame, thus realizing automated production, saving labor costs, and improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1It is a schematic diagram of the structure of the utility model;

[0011] Figure 2 It is a schematic diagram of the structure of the utility model;

[0012] Figure 3 It is a schematic diagram of the structure of the utility model;

[0013] Figure 4 It is a schematic diagram of the structure of the utility model;

[0014] Figure 5 It is a schematic diagram of the structure of the utility model;

[0015] In the figure: 1-mounting base, 2-cylinder mounting plate, 3-positioning core mounting plate, 4-positioning core, 5-PPR all-plastic pipe fitting, 6-lifting cylinder, 7-gripping claw, 8-finger cylinder, 9-flow channel rod, 10-flow channel rod through hole. DETAILED DESCRIPTION

[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.

[0017] In the description of the present invention, it should be understood that the terms "one end", "the other end", "outside", "upper", "inside", "horizontal", "coaxial", "center", "end", "length", "outer end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0018] Combined with Figures 1 to 5 As shown, this embodiment discloses an automatic removal fixture for PPR all-plastic pipe fittings, including a cylinder mounting plate 2, a lifting cylinder 6, a positioning core mounting plate 3, a positioning core 4, a finger cylinder 8, a clamp 7 and a mounting base 1, wherein the cylinder mounting plate 2 is fixed on the mounting base 1, and the mounting base 1 is mounted on the end of a manipulator or a six-axis robot, the lifting cylinder 6 is mounted on the cylinder mounting plate 2, and the ejection shaft of the lifting cylinder 6 is connected to the positioning core mounting plate 3, and a positioning core 4 is arranged below the positioning core mounting plate 3, and the cylinder mounting plate 2 is arranged above the positioning core mounting plate 3, and the finger cylinder 8 is fixed on the cylinder mounting plate 2, and the finger cylinder 8 is connected to the clamp 7.

[0019] A flow channel rod through hole 10 is provided at the center of the cylinder mounting plate 2 and the positioning core mounting plate 3, and the clamping jaw 7 is located above the flow channel rod through hole 10. When clamping, the flow channel rod 9 first passes through the flow channel rod through hole 10, and the finger cylinder 8 controls the clamping jaw 7 to clamp the flow channel rod 9.

[0020] Two lifting cylinders 6 are installed on the cylinder mounting plate 2, and the two lifting cylinders 6 are symmetrically arranged, and the runner rod through hole 10 is located between the two lifting cylinders 6. The all-plastic pipe fitting product 5 itself is light in weight, and the lifting cylinder 6 needs to be lifted back and forth several times after cutting the gate to lift the all-plastic pipe fitting product 5 on the positioning core 4.

[0021] Two rows of positioning cores 4 are arranged below the positioning core mounting plate 3 , with four positioning cores 4 in each row.

[0022] The utility model is installed on a manipulator or a six-axis robot for use. When the injection molding machine completes the injection molding and opens the mold, the utility model reaches into the mold of the injection molding machine through the manipulator or the six-axis robot, and the finger cylinder 8 controls the clamping claw 7 to open, and then aligns the position, and the positioning core 4 is inserted into the pipe mouth of one end of the PPR full-plastic pipe fitting 5 to realize product positioning, and the clamping claw 7 clamps the runner rod 9 of the product to take out the product; after the product is taken out, the product is sent to the pneumatic scissors to cut the gate through the manipulator or the six-axis robot. After the gate of the product is cut, the manipulator or the six-axis robot moves the product to the top of the product receiving frame, and the lifting cylinder 6 lifts back and forth several times to push the PPR full-plastic pipe fitting product 5 on the positioning core 4 into the product receiving frame, and the manipulator or the six-axis robot moves to the top of the runner rod receiving frame, and the finger cylinder 8 controls the clamping claw 7 to loosen, and the runner rod 9 falls into the runner rod receiving frame.

[0023] The utility model realizes automatic removal of PPR all-plastic pipe fittings after injection molding, without the need for manual removal, and can deliver the products to the material frame after cutting the gate, thereby realizing automated production, saving labor costs, and improving production efficiency and product quality.

[0024] The above description is only a preferred implementation mode of the utility model, and does not impose any form of limitation on the utility model. Any simple modification, equivalent change or modification made to the above embodiments based on the technical principle of the utility model still falls within the scope of the technical solution of the utility model.

Claims

1. A PPR all-plastic pipe automatic removal fixture, comprising a cylinder mounting plate (2), a lifting cylinder (6), a positioning core mounting plate (3), a positioning core (4), a finger cylinder (8) and a clamping claw (7), characterized in that: The lifting cylinder (6) is mounted on the cylinder mounting plate (2), the ejection shaft of the lifting cylinder (6) is connected to the positioning core mounting plate (3), the positioning core mounting plate (3) is provided with a positioning core (4), the cylinder mounting plate (2) is arranged above the positioning core mounting plate (3), the finger cylinder (8) is fixed on the cylinder mounting plate (2), and the finger cylinder (8) is connected to the clamping claw (7).

2. According to claim 1, the automatic removal fixture for PPR all-plastic pipe fittings is characterized by: The cylinder mounting plate (2) is fixed on a mounting base (1), and the mounting base (1) is mounted on the end of a manipulator or a six-axis robot.

3. The automatic removal fixture for PPR all-plastic pipe fittings according to claim 1 is characterized by: The cylinder mounting plate (2) and the positioning core mounting plate (3) are both provided with a flow channel rod through hole (10), and the clamping claw (7) is located above the flow channel rod through hole (10).

4. The automatic removal fixture for PPR all-plastic pipe fittings according to claim 1 is characterized by: Two lifting cylinders (6) are mounted on the cylinder mounting plate (2), the two lifting cylinders (6) are symmetrically arranged, and the flow channel rod through hole (10) is located between the two lifting cylinders (6).

5. The automatic removal fixture for PPR all-plastic pipe fittings according to claim 1 is characterized by: Two rows of positioning cores (4) are arranged below the positioning core mounting plate (3), with each row having four positioning cores (4).