Ink saving device capable of accurately controlling ink

By introducing agitating components and adjustment components into the ink supply device, precise control of ink flow rate is achieved, and the problem of uncontrollable ink usage is solved, reducing resource waste and printing costs are reduced.

CN222136253UActive Publication Date: 2024-12-10HOHHOT JIHONG PRINTING & PACKAGING CO LTD
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Patent Information

Application Number
CN202420101616.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-10
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The existing ink supply devices cannot accurately control the ink usage under special circumstances, resulting in waste of resources.

Method used

An ink saving device including a liquid storage chamber and a regulating chamber is designed to achieve precise control of the ink flow rate through the agitating assembly and the regulating assembly. The agitating shaft and pulley system are driven by a motor, and the air pressure adjustment is combined with an air pump and a cross valve to ensure the ink. Reasonable distribution and accurate ink output.

Benefits of technology

Effectively prevent ink from agglomerating, achieve accurate control of ink usage, reduce waste, improve resource utilization, and reduce printing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a printing ink saving device capable of accurately controlling ink, which comprises a box body, a partition plate dividing the box body into a liquid storage cavity and an adjusting cavity is arranged in the box body, an adjusting assembly is arranged in the adjusting cavity, the adjusting assembly comprises a threaded rod, a limiting plate is fixedly arranged at the end of the threaded rod, and the limiting plate is connected with the liquid storage cavity. A piston is fixedly arranged on the limiting plate through a reset spring, a bearing is arranged on the threaded rod located outside the adjusting cavity in a threaded and sleeved mode, and a supporting frame is fixedly arranged outside the bearing. The motor drives the stirring shaft to rotate so as to prevent ink from caking, meanwhile, the connecting block at the end of the stirring shaft drives the rotating shaft to rotate, the belt pulley B drives the threaded rod to move, the internal capacity of the adjusting cavity is controlled, and the cross three-way valve is used for adjusting the air pressure conveyed into the adjusting cavity. Therefore, the flow rate of the discharged ink is controlled, and accurate ink control is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of ink printing, in particular to an ink saving device capable of accurately controlling ink. Background Art

[0002] Chinese patent CN207359873U discloses an ink supply device for a printing press. When in use, the ink is pumped into a heat recovery device for preheating through an ink pump. At the same time, the heat of the high-temperature gas generated in the printing press is recovered and utilized in the heat recovery device, which can greatly reduce the power consumption of heating the ink and save a lot of energy. At the same time, the heating device can further heat the preheated ink so that the temperature of the ink meets the use requirements.

[0003] This device effectively ensures the stable delivery of ink in a low-temperature working environment, but in some special cases, the amount of ink needs to be controlled and the ink supply speed needs to be adjusted according to the printing speed. The stable flow rate of ink delivery cannot meet the printing requirements, which will cause a waste of resources. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an ink saving device capable of accurately controlling ink, which solves the problem that the ink consumption cannot be controlled under special circumstances.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an ink saving device that can accurately control ink, including a box body, a partition is provided inside the box body to divide it into a liquid storage chamber and an adjusting chamber, a stirring component is rotatably provided inside the liquid storage chamber, an adjusting component for controlling the ink output is provided inside the adjusting chamber, the adjusting component includes a threaded rod, a limit plate is fixedly provided at the end of the threaded rod, a piston is fixedly provided on the limit plate through a reset spring, a bearing is threadedly sleeved on the threaded rod outside the adjusting chamber, a support frame is fixedly provided outside the bearing, a pulley A is fixedly provided at the bottom of the bearing, and the pulley A is transmission-connected to the stirring component.

[0006] Preferably, the stirring assembly includes a motor, a stirring shaft is fixedly provided at the output end of the motor, a plurality of stirring plates are fixedly provided on the stirring shaft, a connecting head is fixedly provided at the end of the stirring shaft, a rotating shaft with a connecting groove is rotatably provided on the top of the adjusting chamber on the connecting head, a pulley B is fixedly provided on the rotating shaft, and the pulley A is connected to the pulley B for transmission.

[0007] Preferably, telescopic cylinders are fixedly provided on both sides of the motor, and connecting plates are fixedly provided at the ends of the telescopic cylinders, and the connecting plates are fixedly connected to the bottom of the motor.

[0008] Preferably, an air pump is fixedly provided on the top of the box body, an electronic cross valve is fixedly provided on the output end of the air pump, an air supply pipe fixedly connected to the telescopic cylinder is provided on the electronic cross valve, a booster pipe A is fixedly provided on one side of the electronic cross valve and passes through the box body to the top of the ink storage chamber, and a booster pipe B is provided on the other side of the electronic cross valve and is arranged on the limit plate.

[0009] Preferably, a one-way valve is fixedly provided at the bottom of the partition, and an ink outlet valve is fixedly provided at the top of the regulating chamber. An ink plate with a nozzle is fixedly connected to the ink outlet valve through an ink supply tube. The valve stem of the one-way valve is connected to the valve stem of the ink outlet valve through a belt and a pulley transmission, and when one of the one-way valve and the ink outlet valve is connected, the other is closed.

[0010] Preferably, an ink inlet tube with a valve is fixedly provided on the box body located at one side of the ink storage chamber, and an observation window with a scale is opened on the box body located at the position of the regulating chamber and the ink storage chamber.

[0011] Beneficial Effects

[0012] The utility model provides an ink saving device that can accurately control ink. Compared with the prior art, it has the following beneficial effects:

[0013] (1) The ink saving device capable of precisely controlling ink drives the stirring shaft to rotate by a motor to prevent the ink from agglomerating. Meanwhile, the connecting block at the end of the stirring shaft drives the rotating shaft to rotate, and the pulley B drives the threaded rod to move, thereby controlling the internal capacity of the regulating chamber. The cross three-way valve is used to adjust the air pressure delivered to the regulating chamber, thereby controlling the flow rate of the ink, thereby achieving precise ink control and reducing ink waste.

[0014] (2) The ink saving device capable of precisely controlling ink realizes reasonable distribution of the ink capacity and air pressure inside the regulating chamber through the connector at the end of the stirring shaft and the electronic cross valve on the air pump at the top of the box, thereby improving the utilization rate of its resources and reducing its printing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is the front view of the utility model;

[0017] Figure 3 It is a top view of the bearing of the present utility model.

[0018] In the figure: 1. Box body; 2. Partition; 3. Adjustment chamber; 4. Adjustment assembly; 41. Threaded rod; 42. Limit plate; 43. Return spring; 44. Piston; 45. Bearing; 46. Pulley A; 5. Liquid storage chamber; 6. Stirring assembly; 61. Motor; 62. Stirring shaft; 63. Stirring plate; 64. Connector; 65. Connecting groove; 66. Rotating shaft; 67. Pulley B; 7. Telescopic cylinder; 8. Air pump; 9. Electronic cross valve; 10. Air supply pipe; 11. Boost pipe A; 12. Boost pipe B; 13. One-way valve; 14. Ink outlet valve; 15. Observation window. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The utility model provides two technical solutions:

[0021] Figure 1-3The first embodiment is shown: an ink saving device capable of precisely controlling ink, comprising a housing 1, a partition plate 2 for dividing the housing 1 into a liquid storage chamber 5 and an adjusting chamber 3, a stirring assembly 66 for rotating inside the liquid storage chamber 5, an adjusting assembly 4 for controlling the ink output amount inside the adjusting chamber 3, the adjusting assembly 4 comprising a threaded rod 41, a limit plate 42 fixedly disposed at the end of the threaded rod 41, a piston 44 fixedly disposed on the limit plate 42 via a return spring 43, a bearing 45 threadedly sleeved on the threaded rod 41 outside the adjusting chamber 3, a support frame fixedly disposed outside the bearing 45, a pulley A46 fixedly disposed at the bottom of the bearing 45, the pulley A46 being transmission-connected to the stirring assembly 6, the stirring assembly 6 comprising a motor 61, a stirring shaft 62 fixedly disposed at the output end of the motor 61, a plurality of stirring plates 63 fixedly disposed on the stirring shaft 62, A stirring plate 63 on the stirring shaft 62 stirs the ink to prevent the ink from condensing into blocks and causing blockage. A connector 64 is fixedly provided at the end of the stirring shaft 62. A rotating shaft 66 with a connecting groove 65 is rotatably provided on the top of the regulating chamber 3 on the connecting head 64. A pulley B67 is fixedly provided on the rotating shaft 66. The pulley A46 is connected to the pulley B67 for transmission. Telescopic cylinders 7 are fixedly provided on both sides of the motor 61. A connecting plate is fixedly provided at the end of the telescopic cylinder 7. The connecting plate is fixedly connected to the bottom of the motor 61. A one-way valve 13 is fixedly provided at the bottom of the partition 2. An ink outlet valve 14 is fixedly provided on the top of the regulating chamber 3. An ink plate with a nozzle is fixedly connected to the ink outlet valve 14 through an ink supply pipe. The valve stem of the one-way valve 13 is connected to the valve stem of the ink outlet valve 14 through a belt and a pulley transmission. When one of the one-way valve 13 and the ink outlet valve 14 is connected, the other is closed.

[0022] Compared with the existing device, the device drives the stirring shaft 62 to rotate through the motor 61 to prevent the ink from agglomerating. At the same time, the connecting block at the end of the stirring shaft 62 drives the rotating shaft 66 to rotate, and the pulley B67 drives the threaded rod 41 to move, thereby controlling the internal capacity of the regulating chamber 3, and adjusting the air pressure delivered to the regulating chamber 3 through the cross three-way valve, thereby controlling the flow rate of the ink, thereby achieving precise ink control and reducing ink waste.

[0023] Figure 1-2A second embodiment is shown, which mainly differs from the first embodiment in that an air pump 8 is fixedly provided on the top of the box body 1, an electronic cross valve 9 is fixedly provided on the output end of the air pump 8, an air supply pipe 10 fixedly connected to the telescopic cylinder 7 is provided on the electronic cross valve 9, a boosting pipe A11 penetrating through the box body 1 to the top of the ink storage chamber is fixedly provided on one side of the electronic cross valve 9, a boosting pipe B12 arranged on the limit plate 42 is provided on the other side of the electronic cross valve 9, an ink inlet pipe with a valve is fixedly provided on the box body 1 at one side of the ink storage chamber, and observation windows 15 with scales are opened on the box body 1 at the regulating chamber 3 and the ink storage chamber. The observation window 15 allows users to observe the capacity of ink in the regulating chamber 3 and the capacity of the liquid storage chamber 5, thereby improving the accuracy of ink control.

[0024] The capacity and air pressure of the ink in the regulating chamber 3 are rationally distributed through the connector 64 at the end of the stirring shaft 62 and the electronic cross valve 9 on the air pump 8 at the top of the box 1, thereby improving the utilization rate of its resources and reducing its printing cost.

[0025] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0026] During use, the telescopic cylinder 7 drives the motor 61 to move so that the connector 64 at the end of the stirring shaft 62 is sleeved in the connecting groove 65, and then the motor 61 is started to drive the rotating shaft 66 to rotate, and the pulley B67 at its end drives the pulley A46 on the bearing 45 to rotate synchronously, and at the same time, the stirring plate 63 on the stirring shaft 62 is used to stir the ink, so that the threaded rod 41 drives the limit plate 42 to move upward. When it moves to a suitable position, the air pressure generated by the air pump 8 is transmitted to the telescopic cylinder 7 through the air supply pipe 10, thereby driving the motor 61 to move, so that the connector 64 at the end of the stirring shaft 62 is separated from the connecting sleeve, and then rotated. The valve of the one-way valve 13 on the front side of the box 1 drives the valve of the ink outlet valve 14 to rotate synchronously through a belt, so that the one-way valve 13 is opened and the ink outlet valve 14 is closed, and then the air pressure generated by the air pump 8 is transmitted to the ink storage chamber through the boosting pipe A11, so that the ink inside it flows into the regulating chamber 3 through the one-way valve 13. When the ink capacity reaches a suitable position, the valve of the one-way valve 13 is rotated to close the one-way valve 13 and open the ink outlet valve 14. Then, pressure is transmitted to the inside of the regulating chamber 3 through the boosting pipe B12, so that the pressure moves through the piston 44, thereby causing the ink to be sprayed out through the nozzle on the ink plate. After the ink is sprayed, the piston 44 returns to its initial position under the action of the reset spring 43.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ink saving device capable of accurately controlling ink, comprising a box, characterized in that: A partition is provided inside the box body to divide it into a liquid storage chamber and an adjusting chamber, a stirring assembly is rotatably provided inside the liquid storage chamber, an adjusting assembly for controlling the ink output is provided inside the adjusting chamber, the adjusting assembly includes a threaded rod, a limit plate is fixedly provided at the end of the threaded rod, a piston is fixedly provided on the limit plate via a reset spring, a bearing is threadedly sleeved on the threaded rod outside the adjusting chamber, a support frame is fixedly provided outside the bearing, a pulley A is fixedly provided at the bottom of the bearing, and the pulley A is transmission-connected to the stirring assembly.

2. The ink saving device capable of accurately controlling ink according to claim 1, characterized in that: The stirring assembly includes a motor, a stirring shaft is fixedly provided at the output end of the motor, a plurality of stirring plates are fixedly provided on the stirring shaft, a connecting head is fixedly provided at the end of the stirring shaft, a rotating shaft with a connecting groove is rotatably provided on the top of the adjusting cavity on the connecting head, a pulley B is fixedly provided on the rotating shaft, and the pulley A is connected to the pulley B for transmission.

3. The ink saving device capable of accurately controlling ink according to claim 2, characterized in that: Telescopic cylinders are fixedly provided on both sides of the motor, and connecting plates are fixedly provided at the ends of the telescopic cylinders, and the connecting plates are fixedly connected to the bottom of the motor.

4. The ink saving device capable of accurately controlling ink according to claim 1, characterized in that: An air pump is fixedly provided on the top of the box body, an electronic cross valve is fixedly provided on the output end of the air pump, an air supply pipe fixedly connected to the telescopic cylinder is provided on the electronic cross valve, a booster pipe A is fixedly provided on one side of the electronic cross valve and passes through the box body to the top of the ink storage chamber, and a booster pipe B is provided on the other side of the electronic cross valve and is arranged on a limit plate.

5. The ink saving device capable of accurately controlling ink according to claim 1, characterized in that: A one-way valve is fixedly provided at the bottom of the partition, and an ink outlet valve is fixedly provided at the top of the regulating chamber. An ink plate with a nozzle is fixedly connected to the ink outlet valve through an ink supply tube. The valve stem of the one-way valve is connected to the valve stem of the ink outlet valve through a belt and a pulley transmission, and when one of the one-way valve and the ink outlet valve is connected, the other is closed.

6. The ink saving device capable of accurately controlling ink according to claim 4, characterized in that: An ink inlet tube with a valve is fixedly arranged on the box body at one side of the ink storage cavity, and observation windows with scales are opened on the box bodies at the positions of the regulating cavity and the ink storage cavity.