Reinforcing part, frame and vehicle
By designing reinforcement, the stable connection between the substrate, folding plate and connecting body and the frame curved beam and cross beam is solved, the problem of insufficient strength of the electric vehicle frame is achieved, stress dispersion is achieved, breakage is avoided, and the overall strength of the frame is improved. and security.
Patent Information
- Application Number
- CN202420908200.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The overlap between the front and rear bend beams and cross beams of the electric vehicle frame cannot meet the strength requirements, resulting in concentrated stress and may cause fracture.
Design a reinforcement, including substrates, folding plates, connectors and reinforcement ribs, through these components, to form a more stable connection with the bends and cross beams of the frame, dispersing stress and avoiding breakage.
It effectively avoids stress concentration at the connection between curved beams and cross beams, improves the strength and safety of the frame, prevents breakage, and enhances the overall fixation of the frame.
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Figure CN222136849U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of energy storage equipment, and more specifically, to a reinforcement member, a frame and a vehicle. Background Art
[0002] In recent years, as my country continues to increase its efforts to promote new energy vehicles, electric vehicles with green and environmentally friendly characteristics have become an inevitable trend in the development of the future automobile industry. They will gradually replace traditional fuel buses and become the daily means of transportation for ordinary people. The improvement of various performances of electric vehicles has always been the focus of the industry.
[0003] At present, for most electric vehicles, especially those with skateboard chassis, the frame height of the whole vehicle is relatively low, and the overlap between the front and rear curved beams and the frame cross beams cannot meet the frame strength requirements; this easily leads to stress concentration at the overlap between the front and rear curved beams and the frame cross beams when the electric vehicle is fully loaded and has been running for a period of time, which may cause fracture at the overlap between the front and rear curved beams and the frame cross beams.
[0004] In view of this, it is necessary to propose a new technical solution to solve the above technical problems. Utility Model Content
[0005] An object of the present application is to provide a new technical solution for a reinforcement member, a frame and a vehicle.
[0006] According to a first aspect of the present application, there is provided a reinforcement member, the reinforcement member comprising:
[0007] substrate;
[0008] A folding plate, the folding plate comprises a first sub-plate and a second sub-plate connected to each other, the first sub-plate is connected to the base plate, the second sub-plate is arranged opposite to the base plate, and the folding plate and at least a part of the base plate together define a limit frame for cooperating with a crossbeam of a frame;
[0009] A connector is connected to the folding plate and is arranged obliquely relative to the base plate; the connector is provided with a receiving cavity, and the receiving cavity is configured to receive at least a part of the structure of the curved beam of the frame.
[0010] Optionally, the base plate and the folding plate together define a limit frame on one side of the first sub-plate for cooperating with a crossbeam of the frame;
[0011] On the other side of the first sub-board, the base plate is provided with a positioning hole, and the base plate is connected to the sub-frame at the positioning hole through a fastener.
[0012] Optionally, the substrate has a first surface arranged opposite to the second sub-plate, the second sub-plate has a second surface arranged opposite to the substrate, the first sub-plate has a third surface arranged close to the first surface and the second surface, and the first surface, the second surface and the third surface are all fitted and connected to the crossbeam of the frame.
[0013] Optionally, the connecting body has a first side wall, a second side wall, a third side wall and a fourth side wall, the first side wall is arranged opposite to the second side wall, and the third side wall is arranged opposite to the fourth side wall;
[0014] The first side wall, the second side wall, the third side wall and the fourth side wall together enclose the accommodating cavity; the first side wall, the second side wall, the third side wall and the fourth side wall are all fitted and connected to the curved beam of the frame.
[0015] Optionally, the first side wall and / or the second side wall is provided with a notch portion, and the notch portion is communicated with the accommodating cavity;
[0016] The notch portion is configured to weld the connecting body and the curved beam of the frame through the notch portion.
[0017] Optionally, when both the first side wall and the second side wall are provided with the notch portion, the two notch portions are arranged opposite to each other.
[0018] Optionally, the reinforcement member further includes two first reinforcement ribs, one of which is connected to the middle of the side of the third side wall away from the fourth side wall, and the other is connected to the middle of the side of the fourth side wall away from the third side wall.
[0019] Optionally, the reinforcement also includes two second reinforcement ribs, one of which is connected to the side end of the third side wall away from the fourth side wall, and the other is connected to the side end of the fourth side wall away from the third side wall.
[0020] According to the second aspect of the present application, a vehicle frame is provided, which includes the reinforcement member as described in the first aspect, and also includes a bent beam and a cross beam, the bent beam is connected to the connecting body, and at least part of the structure of the bent beam is arranged in the accommodating cavity; the cross beam is connected to the folding plate and the base plate, and at least part of the structure of the cross beam is arranged in the limit frame.
[0021] According to a third aspect of the present application, a vehicle is provided, comprising the frame as described in the second aspect.
[0022] The technical solution adopted in this application can achieve the following beneficial effects:
[0023] The reinforcement provided in the embodiment of the present application connects the curved beam and the cross beam, which not only enables the curved beam and the cross beam to be better fixed, but also, compared with directly connecting the curved beam and the cross beam, the use of the reinforcement can make the forces on the curved beam and the cross beam more dispersed, avoiding stress concentration, thereby avoiding fracture at the connection between the curved beam and the cross beam.
[0024] Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the application and, together with the description, serve to explain the principles of the application.
[0026] Figure 1 This is a schematic diagram of the structure of a reinforcement member according to an embodiment of the present application. Figure 1 ;
[0027] Figure 2 This is a schematic diagram of the structure of a reinforcement member according to an embodiment of the present application. Figure 2 ;
[0028] Figure 3 It is a partial structural schematic diagram of a frame according to an embodiment of the present application.
[0029] Description of reference numerals:
[0030] 1. reinforcement member; 11. substrate; 110. positioning hole; 111. first surface; 12. folding plate; 121. first sub-plate; 1210. third surface; 122. second sub-plate; 1220. second surface; 13. connector; 130. accommodating cavity; 131. first side wall; 132. second side wall; 133. third side wall; 134. fourth side wall; 1300. notch; 14. first reinforcing rib; 15. second reinforcing rib;
[0031] 2. Curved beam; 3. Cross beam; 4. Subframe. DETAILED DESCRIPTION
[0032] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application.
[0033] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present application, its application, or uses.
[0034] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0035] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0036] It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0037] Reference Figure 1-Figure 3 As shown, according to an embodiment of the present application, a reinforcement member 1 is provided. The reinforcement member 1 includes a base plate 11, a folding plate 12 and a connecting body 13, wherein the folding plate 12 includes a first sub-plate 121 and a second sub-plate 122 connected to each other, wherein the first sub-plate 121 is connected to the base plate 11, and the second sub-plate 122 is arranged opposite to the base plate 11, and the folding plate 12 and at least a part of the base plate 11 jointly define a limit frame for cooperating with a cross beam of a vehicle frame; the connecting body 13 is connected to the folding plate 12, and the connecting body 13 is arranged obliquely relative to the base plate 11; the connecting body 13 is provided with a receiving cavity 130, and the receiving cavity 130 is configured to receive at least a part of the structure of the curved beam of the vehicle frame.
[0038] The reinforcement member 1 provided in the embodiment of the present application is used to connect the curved beam 2 of the frame and the middle cross beam 3 of the frame. Among them, the base plate 11 is connected to the sub-frame 4. The folding plate 12 and the base plate 11 are jointly connected to the middle cross beam 3 of the frame; specifically, the folding plate 12 and the partial structure of the base plate 11 are enclosed to form a limit frame, and at least part of the structure of the cross beam 3 is located in the limit frame. The connector 13 is connected to the curved beam 2 of the frame, and specifically, at least part of the structure of the curved beam 2 is arranged in the accommodating cavity 130 opened by the connector 13. In addition, the connector 13 is inclined relative to the base plate 11, so that it can better adapt to the curved structure of the curved beam 2.
[0039] The use of the reinforcement 1 to connect the curved beam 2 and the cross beam 3 can not only better fix the curved beam 2 and the cross beam 3, but also, compared with directly connecting the curved beam 2 and the cross beam 3, the use of the reinforcement 1 can make the forces on the curved beam 2 and the cross beam 3 more dispersed, avoiding stress concentration, thereby avoiding fracture at the connection between the curved beam 2 and the cross beam 3.
[0040] Reference Figure 1-Figure 2As shown, in one embodiment, the base plate 11 and the folding plate 12 together define a limit frame for cooperating with the crossbeam of the frame on one side of the first sub-plate 121;
[0041] On the other side of the first sub-plate 121 , the base plate 11 is provided with a positioning hole 110 , and the base plate 11 is connected to the sub-frame at the positioning hole 110 via a fastener.
[0042] In this specific example, the base plate 11 is connected to the cross beam 3 on one side of the first sub-plate 121, and is connected to the sub-frame 4 on the other side of the first sub-plate 121, so that the force of the entire frame is relatively dispersed and stress concentration is avoided.
[0043] Reference Figure 1-Figure 2 As shown, in one embodiment, the substrate 11 has a first surface 111 arranged opposite to the second sub-plate 122, the second sub-plate 122 has a second surface 1220 arranged opposite to the substrate 11, the first sub-plate 121 has a third surface 1210 arranged close to the first surface 111 and the second surface 1220, and the first surface 111, the second surface 1220 and the third surface 1210 are all fitted and connected to the crossbeam of the frame.
[0044] In this specific example, the first surface 111 of the substrate 11, the second surface 1220 of the second sub-plate 122 and the third surface 1210 of the first sub-plate 121 respectively form a three-sided clamping effect on the beam 3 from the three sides of the beam 3; and the first surface 111, the second surface 1220 and the third surface 1210 are all welded to the beam 3, thereby well ensuring the reliability of the connection and fixation between the reinforcement 1 and the beam 3.
[0045] Reference Figure 1-Figure 2 As shown, in one embodiment, the connecting body 13 has a first side wall 131, a second side wall 132, a third side wall 133 and a fourth side wall 134, the first side wall 131 is arranged opposite to the second side wall 132, and the third side wall 133 is arranged opposite to the fourth side wall 134;
[0046] The first side wall 131 , the second side wall 132 , the third side wall 133 and the fourth side wall 134 together enclose the accommodating cavity 130 ; the first side wall 131 , the second side wall 132 , the third side wall 133 and the fourth side wall 134 are all fitted and connected to the curved beam of the frame.
[0047] In this specific example, the first side wall 131 , the second side wall 132 , the third side wall 133 and the fourth side wall 134 of the connecting body 13 are all connected to the curved beam 2 , so that the reliability of the connection and fixation between the connecting body 13 and the curved beam 2 can be ensured.
[0048] Reference Figure 1-Figure 2 As shown, in one embodiment, the first side wall 131 and / or the second side wall 132 is provided with a notch portion 1300, and the notch portion 1300 is communicated with the accommodating cavity 130;
[0049] The notch portion 1300 is configured to weld the connecting body 13 and the curved beam of the vehicle frame through the notch portion 1300 .
[0050] In this specific example, the connector 13 and the curved beam 2 of the frame can be welded via the notch 1300 provided in the first side wall 131 and / or the second side wall 132, so as to better fix the connector 13 and the curved beam 2, and make the connector 13 and the curved beam 2 more firmly connected. The notch 1300 can make welding operations more convenient.
[0051] Reference Figure 1-Figure 2 As shown, in one embodiment, when the first side wall 131 and the second side wall 132 are both provided with the notch portion 1300 , the two notch portions 1300 are arranged opposite to each other.
[0052] In this specific example, the first side wall 131 and the second side wall 132 are both provided with a notch 1300, so that the connector 13 and the curved beam 2 can be welded from both sides of the connector 13, thereby making the connection between the connector 13 and the curved beam 2 more secure. In addition, the two notches 1300 are arranged opposite to each other, so that the two positions where the connector 13 and the curved beam 2 are welded are symmetrical to each other, which is more conducive to improving the reliability of the connection between the connector 13 and the curved beam 2.
[0053] Reference Figure 1-Figure 2 As shown, in one embodiment, the reinforcement 1 also includes two first reinforcement ribs 14, one of which is connected to the middle position of the side of the third side wall 133 away from the fourth side wall 134, and the other is connected to the middle position of the side of the fourth side wall 134 away from the third side wall 133.
[0054] In this specific example, the two first reinforcing ribs 14 are respectively arranged in the middle of the outer side surface of the third side wall 133 and the middle of the outer side surface of the fourth side wall 134. When the connector 13 is connected to the curved beam 2, the two first reinforcing ribs 14 respectively play a reinforcing and supporting role in the middle of the side wall of the curved beam 2; thereby, the reinforcement 1 can not only effectively ensure the fixed state and strength of the curved beam 2 of the frame and the middle cross beam 3 of the frame, but also effectively ensure the strength of the entire chassis frame during load operation, and can effectively solve the stress problem generated by the curved beam 2 of the frame and the middle cross beam 3 of the frame after separate welding.
[0055] Reference Figure 1-Figure 2 As shown, in one embodiment, the reinforcement also includes two second reinforcement ribs 15, one of which is connected to the side end position of the third side wall 133 away from the fourth side wall 134, and the other is connected to the side end position of the fourth side wall 134 away from the third side wall 133.
[0056] In this specific example, the two second reinforcing ribs 15 are respectively arranged at the outer side end portions of the third side wall 133 and the outer side end portions of the fourth side wall 134. After the connector 13 is connected to the curved beam 2, the two second reinforcing ribs 15 respectively play a reinforcing and supporting role at the side wall ends of the curved beam 2, thereby further ensuring the fixed state and strength of the curved beam 2 of the frame and the middle cross beam 3 of the frame.
[0057] Reference Figure 3 As shown, according to another embodiment of the present application, a vehicle frame is provided, the vehicle frame comprising the reinforcement 1 as described above, and also comprising a bent beam 2 and a cross beam 3, the bent beam 2 being connected to the connector 13, and at least a portion of the structure of the bent beam 2 being arranged in the accommodating cavity 130; the cross beam 3 being connected to the folding plate 12 and the base plate 11, and at least a portion of the structure of the cross beam 3 being arranged in the limiting frame; in addition, the vehicle frame also comprises a sub-frame 4, and the sub-frame 4 is connected to the base plate 11 at the positioning hole 110 by fasteners such as bolts.
[0058] The vehicle frame provided in the embodiment of the present application uses the above-mentioned reinforcement member 1 to connect the curved beam 2 and the cross beam 3, so that stress concentration will not occur at the connection between the curved beam 2 and the cross beam 3, thereby avoiding fracture at the connection between the curved beam 2 and the cross beam 3, improving the safety of the frame, and being able to suppress the distortion of the chassis.
[0059] According to another embodiment of the present application, a vehicle is provided, the vehicle comprising the frame as described above. The vehicle may be, for example, an electric vehicle.
[0060] The above embodiments focus on the differences between the various embodiments. As long as the different optimization features between the various embodiments are not contradictory, they can be combined to form a better embodiment. Considering the simplicity of the text, they will not be repeated here.
[0061] Although some specific embodiments of the present application have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are only for illustration, not for limiting the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A reinforcement member, characterized in that: include: base(11); A folding plate (12), the folding plate (12) comprising a first sub-plate (121) and a second sub-plate (122) connected to each other, the first sub-plate (121) being connected to the base plate (11), the second sub-plate (122) being arranged opposite to the base plate (11), the folding plate (12) and at least a portion of the base plate (11) jointly defining a limit frame for cooperating with a crossbeam of a vehicle frame; A connecting body (13), the connecting body (13) is connected to the folding plate (12), the connecting body (13) is arranged obliquely relative to the base plate (11); the connecting body (13) is provided with a receiving cavity (130), and the receiving cavity (130) is configured to receive at least a part of the structure of the curved beam of the frame.
2. The reinforcement member according to claim 1, characterized in that The base plate (11) and the folding plate (12) together define a limit frame on one side of the first sub-plate (121) for cooperating with a crossbeam of a vehicle frame; On the other side of the first sub-plate (121), the base plate (11) is provided with a positioning hole (110), and the base plate (11) is connected to the sub-frame at the positioning hole (110) via a fastener.
3. The reinforcement member according to claim 2, characterized in that The base plate (11) has a first surface (111) arranged opposite to the second sub-plate (122); the second sub-plate (122) has a second surface (1220) arranged opposite to the base plate (11); the first sub-plate (121) has a third surface (1210) arranged close to the first surface (111) and the second surface (1220); the first surface (111), the second surface (1220) and the third surface (1210) are all fitted and connected to a crossbeam of a vehicle frame.
4. The reinforcement member according to claim 1, characterized in that The connecting body (13) comprises a first side wall (131), a second side wall (132), a third side wall (133) and a fourth side wall (134); the first side wall (131) and the second side wall (132) are arranged opposite to each other, and the third side wall (133) and the fourth side wall (134) are arranged opposite to each other; The first side wall (131), the second side wall (132), the third side wall (133) and the fourth side wall (134) together enclose the accommodating cavity (130); the first side wall (131), the second side wall (132), the third side wall (133) and the fourth side wall (134) are all fitted and connected to the curved beam of the frame.
5. The reinforcement member according to claim 4, characterized in that The first side wall (131) and / or the second side wall (132) is provided with a notch portion (1300), and the notch portion (1300) is communicated with the accommodating cavity (130); The notch portion (1300) is configured to weld the connecting body (13) and the curved beam of the vehicle frame through the notch portion (1300).
6. The reinforcement member according to claim 5, characterized in that When the first side wall (131) and the second side wall (132) are both provided with the notch portion (1300), the two notch portions (1300) are arranged opposite to each other.
7. The reinforcement member according to claim 4 or 5, characterized in that: The reinforcement member further comprises two first reinforcement ribs (14), one of which is connected to the middle position of the side of the third side wall (133) facing away from the fourth side wall (134), and the other of which is connected to the middle position of the side of the fourth side wall (134) facing away from the third side wall (133).
8. The reinforcement member according to claim 7, characterized in that The reinforcement member also includes two second reinforcement ribs (15), one of which is connected to the side end position of the third side wall (133) away from the fourth side wall (134), and the other of which is connected to the side end position of the fourth side wall (134) away from the third side wall (133).
9. A vehicle frame, characterized in that: The frame includes a reinforcement (1) as described in any one of claims 1 to 8, and also includes a curved beam (2) and a cross beam (3), wherein the curved beam (2) is connected to the connecting body (13), and at least a portion of the structure of the curved beam (2) is arranged in the accommodating cavity (130); the cross beam (3) is connected to the folding plate (12) and the base plate (11), and at least a portion of the structure of the cross beam (3) is arranged in the limiting frame.
10. A vehicle, characterized in that: The vehicle comprises the frame of claim 9.
