Ton bag packaging machine
By designing arc valve components in the ton bag packaging machine, the problem of inaccurate material flow control is solved, more accurate material flow control and packaging quality are achieved, spilling and waste are reduced, and equipment maintenance is simplified.
Patent Information
- Application Number
- CN202421005171.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing ton bag packaging machines have poor flexibility in material flow control and cannot accurately control the flow rate and speed of materials, which is prone to material overflow and waste, resulting in metrological errors.
A ton bag packaging machine including an arc valve assembly is designed, the assembly consisting of a first connector, a second connector, a first connecting rod, a second connecting rod, a sector gate valve, an electric push rod and a connecting swing rod. By adjusting the rotation angle of the sector gate valve, the flow rate and speed of the material are controlled, providing more accurate material flow control.
Achieve more precise material flow control, reduce material overflow and splash, reduce the possibility of material overflow and waste, improve packaging quality and consistency, simplify the cleaning and maintenance process of equipment, reduce downtime and maintenance costs .
Smart Images
Figure CN222137079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging equipment, in particular to a ton bag packaging machine. Background Art
[0002] Ton bag packaging machine is a kind of equipment used to pack bulk materials into ton bags (also called bulk bags or big bags). Ton bags are usually large-capacity flexible packaging containers that can hold hundreds to thousands of kilograms of bulk materials such as granules, powders, pellets, granules, chemicals, etc. Ton bag packaging machines are widely used in various fields such as chemical industry, agriculture, construction, mining, environmental protection, etc., providing efficient, convenient and reliable solutions for large-scale production and packaging. Existing ton bag packaging machines have poor flexibility in material flow control, cannot accurately control the flow and speed of materials, and are prone to material overflow and waste, resulting in large metering errors. Utility Model Content
[0003] In view of the deficiencies of the prior art, the utility model provides a ton bag packaging machine to solve the existing problems raised in the above background technology.
[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a ton bag packaging machine, comprising a first frame and a second frame, the top of the first frame is fixedly connected to a storage container and a fixed seat, the outer surface of the storage container is fixedly connected to a fixed plate, the upper surface of the fixed plate is fixedly connected to an electric push rod, the output end of the electric push rod is rotatably connected to a connecting rocker arm, the end of the connecting rocker arm away from the electric push rod is fixedly connected to a first connecting rod, the interior of the storage container is fixedly connected to a first connecting piece and a second connecting piece, the interior of the second connecting piece is fixedly connected to a second connecting rod, the output end of the first connecting rod is fixedly connected to a fan-shaped gate valve, and the outer surface of the first frame is fixedly connected to a control box.
[0005] Preferably, the outer surface of the first connecting rod is rotatably connected to the inside of the first connecting member, the fan-shaped gate valve is arranged in the inner cavity of the storage container, and the output end of the second connecting rod is rotatably connected to the outer surface of the fan-shaped gate valve.
[0006] Preferably, a discharge pipe is fixedly connected to the bottom of the storage container, and a blowing component is fixedly connected to the outer surface of the discharge pipe.
[0007] Preferably, a feeding device is provided on the top of the material storage container, a telescopic cylinder is fixedly connected to the top of the fixing seat, and a hook clamping component is fixedly connected to the output end of the telescopic cylinder.
[0008] Preferably, a driving motor is fixedly connected to the outer surface of the second frame, a belt transmission assembly is fixedly connected to the output shaft of the driving motor, and a conveyor belt is arranged on the top of the second frame.
[0009] Beneficial Effects
[0010] The utility model provides a ton bag packaging machine. It has the following beneficial effects:
[0011] The ton bag packaging machine can provide more accurate material flow control through the arc valve assembly composed of the first connecting piece, the second connecting piece, the first connecting rod, the second connecting rod, the fan-shaped gate valve, the electric push rod and the connecting rocker rod. By adjusting the rotation angle of the fan-shaped gate valve to adjust the opening degree of the arc valve assembly, the flow rate and speed of the material can be accurately controlled to meet different packaging specifications and requirements. This design helps to reduce the overflow and splash of materials during the discharge process, and can provide a more uniform and stable material flow, reducing the possibility of material overflow and waste. This design is suitable for various types of bulk materials, including particles, Powder, granules, etc., whether it is fine powder or granular materials, can achieve precise discharge control by adjusting the arc valve, which can reduce the risk of material blockage at the discharge port. Compared with the traditional straight-through discharge port, the design of the arc valve can reduce the accumulation of materials at the valve port and reduce the possibility of blockage. Due to its simple structure, the cleaning and maintenance process is relatively easy, which can reduce the downtime and maintenance cost of the equipment. The precise control and stability of the arc valve assembly can improve the packaging quality and consistency. By accurately controlling the flow and speed of the material, it can ensure that the material quantity and quality of each packaging bag are uniform and consistent. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall planar structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the overall side view of the utility model;
[0014] Figure 3 It is a schematic diagram of the overall structure of the utility model from top view.
[0015] In the figure: 1. first frame; 2. second frame; 3. storage container; 4. feeding device; 5. first connecting member; 6. second connecting member; 7. first connecting rod; 8. second connecting rod; 9. fan-shaped gate valve; 10. fixing plate; 11. electric push rod; 12. connecting rocker arm; 13. blasting component; 14. fixing seat; 15. telescopic cylinder; 16. hook clamping component; 17. discharge pipe; 18. control box; 19. driving motor; 20. belt transmission assembly; 21. conveyor belt. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] Embodiment 1:
[0018] like Figure 1-3 As shown, the utility model provides a ton bag packaging machine, including a first frame 1 and a second frame 2, a storage container 3 and a fixed seat 14 are fixedly connected to the top of the first frame 1, a fixing plate 10 is fixedly connected to the outer surface of the storage container 3, an electric push rod 11 is fixedly connected to the upper surface of the fixing plate 10, an output end of the electric push rod 11 is rotatably connected to a connecting rocker 12, an end of the connecting rocker 12 away from the electric push rod 11 is fixedly connected to a first connecting rod 7, a first connecting member 5 and a second connecting member 6 are fixedly connected to the interior of the storage container 3, a second connecting member 6 is fixedly connected to the interior of the second connecting member 6, a fan-shaped gate valve 9 is fixedly connected to the output end of the first connecting rod 7, and a control box 18 is fixedly connected to the outer surface of the first frame 1.
[0019] Specifically, the outer surface of the first connecting rod 7 is rotatably connected to the inside of the first connecting member 5 , the fan-shaped gate valve 9 is arranged in the inner cavity of the storage container 3 , and the output end of the second connecting rod 8 is rotatably connected to the outer surface of the fan-shaped gate valve 9 .
[0020] Specifically, a discharge pipe 17 is fixedly connected to the bottom of the material storage container 3 , and a blast component 13 is fixedly connected to the outer surface of the discharge pipe 17 .
[0021] Specifically, a feeding device 4 is provided on the top of the material storage container 3 , a telescopic cylinder 15 is fixedly connected to the top of the fixed seat 14 , and a hook clamping component 16 is fixedly connected to the output end of the telescopic cylinder 15 .
[0022] Specifically, a driving motor 19 is fixedly connected to the outer surface of the second frame 2 , a belt transmission assembly 20 is fixedly connected to the output shaft of the driving motor 19 , and a conveyor belt 21 is arranged on the top of the second frame 2 .
[0023] The working principles and beneficial effects of the above embodiments.
[0024] When in use, before starting the operation, ensure that the ton bag packaging machine has installed the arc valve assembly composed of the first connecting piece 5, the second connecting piece 6, the first connecting rod 7, the second connecting rod 8, the fan-shaped gate valve 9, the electric push rod 11 and the connecting swing rod 12, and all the equipment and sensors are in good condition, prepare the required packaging materials and products, and according to the nature and packaging requirements of the product, start the electric push rod 11 to extend and retract to drive the connecting swing rod 12 to swing, so as to adjust the rotation angle of the fan-shaped gate valve 9 to control the opening degree of the arc valve assembly. The larger the rotation angle of the fan-shaped gate valve 9, the greater the opening degree of the arc valve assembly, and the faster the material discharge speed, and vice versa, the slower the material discharge speed, and the ton bag is hung by the hook clamping component 16. Fix, and use the telescopic cylinder 15 to drive the ton bag to a suitable height, start the ton bag packaging machine, and adjust other parameters to meet production needs to ensure the smooth operation of the machine. After starting the machine, the material will enter the fan-shaped gate valve 9 from the storage container 3. By adjusting the rotation angle of the fan-shaped gate valve 9, the material discharge speed and flow rate are controlled to ensure that the material flows into the ton bag evenly. During the discharge process, regularly check the working status of the arc valve assembly and the material flow, and adjust the opening and closing degree of the arc valve assembly as needed to ensure the accuracy and stability of the discharge. When production is completed or maintenance is required, stop the machine and perform cleaning and maintenance work. The cleaning process should be thorough to ensure health safety and production efficiency when used next time.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0026] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ton bag packaging machine, comprising a first frame (1) and a second frame (2), characterized in that: The top of the first frame (1) is fixedly connected to a material storage container (3) and a fixed seat (14); the outer surface of the material storage container (3) is fixedly connected to a fixed plate (10); the upper surface of the fixed plate (10) is fixedly connected to an electric push rod (11); the output end of the electric push rod (11) is rotatably connected to a connecting rocker (12); the end of the connecting rocker (12) away from the electric push rod (11) is fixedly connected to a first connecting rod (7); the interior of the material storage container (3) is fixedly connected to a first connecting member (5) and a second connecting member (6); the interior of the second connecting member (6) is fixedly connected to a second connecting rod (8); the output end of the first connecting rod (7) is fixedly connected to a fan-shaped gate valve (9); and the outer surface of the first frame (1) is fixedly connected to a control box (18).
2. The ton bag packaging machine according to claim 1, characterized in that: The outer surface of the first connecting rod (7) is rotatably connected to the inside of the first connecting member (5), the fan-shaped gate valve (9) is arranged in the inner cavity of the storage container (3), and the output end of the second connecting rod (8) is rotatably connected to the outer surface of the fan-shaped gate valve (9).
3. The ton bag packaging machine according to claim 1, characterized in that: The bottom of the material storage container (3) is fixedly connected to a discharge pipe (17), and the outer surface of the discharge pipe (17) is fixedly connected to a blast component (13).
4. The ton bag packaging machine according to claim 1, characterized in that: A feeding device (4) is arranged on the top of the material storage container (3), a telescopic cylinder (15) is fixedly connected to the top of the fixed seat (14), and a hook clamping component (16) is fixedly connected to the output end of the telescopic cylinder (15).
5. The ton bag packaging machine according to claim 1, characterized in that: The outer surface of the second frame (2) is fixedly connected to a driving motor (19), the output shaft of the driving motor (19) is fixedly connected to a belt transmission assembly (20), and a conveyor belt (21) is arranged on the top of the second frame (2).