Packing machine capable of recording packing quantity
By introducing sensors, dustproof nets and inverting motors into the winding baler, the problems of incomplete data recording, lack of dustproof design and unauthorized disconnection are solved, real-time data recording, equipment protection and automatic disconnection are achieved. The process improves production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202420987369.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing winding packers have problems such as incomplete data records, lack of dustproof design and unauthorized disconnection processing, resulting in low production efficiency, unstable product quality and high maintenance costs.
A baler including sensors, dustproof nets and inverted motors was designed to record the packing quantity in real time through sensors. The dustproof net prevents dust from entering and automatically handles it in the event of disconnection, reducing manual intervention and equipment wear.
Real-time recording and storage of data is realized, equipment life is extended, production efficiency and equipment reliability are improved, maintenance costs and manual intervention are reduced.
Smart Images

Figure CN222137220U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of winding packaging, in particular to a packaging machine capable of recording the packaging quantity. Background Art
[0002] The existing winding balers have incomplete data records and cannot count the number of packaged products; some machines lack dustproof design and are easily affected by dust; in addition, some balers cannot automatically handle when the wire is broken, and manual intervention is required to re-wind the wire, which may lead to reduced efficiency and production delays. The existing automatic baling device and baling method for baling machines (publication number: CN108216720A) at least expose the following shortcomings in use:
[0003] 1. The existing winding balers have the problem of imperfect data recording, which cannot accurately count the number of packages, bringing difficulties to production management. In order to improve production efficiency and monitoring capabilities and ensure that it has a complete data recording function, a baler that can record the number of packages is urgently needed.
[0004] 2. The existing winding baling machine has no dust-proof design and is easily affected by dust, resulting in unstable equipment operation and increased wear of wearing parts, which seriously affects production efficiency and product quality. Therefore, a baling machine with a dust-proof design is urgently needed.
[0005] 3. The existing winding baling machine requires manual intervention to handle when the wire breaks, which seriously affects the production efficiency and continuity. This not only increases the labor cost, but also causes stagnation and delays in the production line, seriously affecting the overall production process, so there is an urgent need for a baling machine that can automatically handle wire breaks. Utility Model Content
[0006] The main purpose of the utility model is to provide a packaging machine capable of recording the packaging quantity, which can effectively solve the problems in the background technology.
[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0008] A baler capable of recording the number of packages, comprises a shell, a display screen is installed on the shell, a wire embedding shell is installed on the right side of the shell, a transmission belt is nested inside the wire embedding shell, the transmission belt is connected to a wire hook block, a dustproof net is installed above the shell, a material shaft is installed on the right side of the shell, a motor is arranged inside the shell, a reversing motor is installed on the left side of the motor, a threading port is installed on the right side of the reversing motor, a winding shaft is connected below the motor, a sensor is arranged on the right side of the winding shaft, the sensor is connected to a PCB board shell, and a transmission belt is connected inside the reversing motor.
[0009] Preferably, the housing is square in design.
[0010] Preferably, the display screen is connected to a PCB board housing.
[0011] Preferably, the winding shaft is connected to a transmission belt.
[0012] Preferably, the reversing motor performs work opposite to that of the electric motor.
[0013] Preferably, a threading port is installed on the left side of the reversing motor.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model is equipped with a sensor, which can detect the movement of the winding shaft to record the number of packages and detect the movement state of the winding shaft in real time. Recording the number of packages in this way reduces manual intervention and reduces the error rate. Secondly, it can monitor the production process in real time and improve production efficiency. Finally, through sensor detection, real-time transmission and storage of data can be achieved, providing strong support for subsequent data analysis and production optimization.
[0016] 2. The utility model can effectively block dust and impurities in the external environment from entering the interior of the device by setting up a dustproof net, thereby protecting the internal components of the device, extending its service life, reducing the failure rate of the device, and reducing maintenance costs. The setting of the dustproof net can improve the overall performance of the device, so that it can still maintain a good working condition in harsh environments. The dustproof net is also easy to clean and replace, thereby achieving effective protection for the equipment and improving its reliability and stability.
[0017] 3. The utility model is provided with a reversing motor, which can automatically perform processing and packaging work when a wire break occurs. The cooperation of the reversing motor, the transmission belt and the wire hook block realizes this function. In actual application, when a wire break is detected, the reversing motor will drive the transmission belt and the wire hook block to reverse, and the broken wire will be reorganized and packaged, which can reduce manual intervention and reduce labor intensity; secondly, it can improve production efficiency and reduce downtime caused by wire breakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a cross-sectional view of the overall structure of the utility model;
[0020] Figure 3 It is a cross-sectional view of the overall structure of the utility model;
[0021] Figure 4 A simulated circuit diagram of the circuit board of the utility model;
[0022] In the figure: 1. Housing; 2. Transmission belt; 3. Wire embedding shell; 4. Wire hook block; 5. Display screen; 6. Material shaft; 7. Dust net; 8. PCB board housing; 9. Winding shaft; 10. Sensor; 11. Motor; 12. Reverse motor; 13. Threading port. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Example
[0027] See also Figure 1-4 , the utility model provides a technical solution:
[0028] A baler capable of recording the number of packages, comprises a shell, a display screen is installed on the shell, a wire embedding shell is installed on the right side of the shell, a transmission belt is nested inside the wire embedding shell, the transmission belt is connected to a wire hook block, a dustproof net is installed above the shell, a material shaft is installed on the right side of the shell, a motor is arranged inside the shell, a reversing motor is installed on the left side of the motor, a threading port is installed on the right side of the reversing motor, a winding shaft is connected below the motor, a sensor is arranged on the right side of the winding shaft, the sensor is connected to a PCB board shell, and a transmission belt is connected inside the reversing motor.
[0029] Features Traditional dust screen LJ-120mm dust screen Air flow 100CFM 300CFM noise 60db 48db Filtration efficiency 80% 90% life 2 years 3 years
[0030] The dustproof net described in the utility model preferably adopts the LJ-120mm series dustproof net produced by Shenzhen Lijunda Technology Co., Ltd. The dustproof net is equipped with an efficient filtering system, which can effectively capture tiny particles and reduce the impact of dust on the inside of the machine.
[0031] In the utility model, the thread is placed on the material shaft, and the thread of the material shaft is connected to the thread hook block through the thread threading port. When the work starts, when the textile is placed in the middle of the thread embedding shell, the motor starts to drive the transmission belt to make a circular motion to put the coil and thread on the textile, and the thread hook block is pressed down, the thread is disconnected, and the work is finished.
[0032] The utility model is provided with a reversing motor which is connected to a transmission belt. During the production process, the motor is connected to the transmission belt and does not do work. When an unexpected situation occurs and the line breaks, the reversing motor starts to drive the line hooking block to move in the reverse direction. When the line hooking block hooks the line again, the reversing motor stops operating, and the motor drives the line hooking block to work forward to resume packaging. This method greatly improves work efficiency and does not require manual re-hooking of the line.
[0033] In the circuit design of the utility model, the pin of the photoelectric sensor is connected to the positive pole of the power supply, the ground pin is connected to the ground of the power supply, and the control pin is connected to the input pin of the microcontroller. The microcontroller realizes the accumulation and display / storage operation of the packaging quantity by processing the output signal of the sensor. The input pin of the PLC receives the signal of the sensor. Every time two pulse signals are detected, the accumulator is added by one, and the output pin is connected to the display to display the packaging quantity.
[0034] In this embodiment, the housing is square in design, the display screen is connected to the PCB board housing, the winding shaft is linked to the transmission belt, the reversing motor performs work opposite to that of the electric motor, and a threading port is installed on the left side of the reversing motor.
[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
[0036] The circuit structure part of the patent drawings disclosed by the utility model is a relatively well-known universal circuit in the industry. It is a universal circuit of basic physical science that does not infringe on the intellectual property rights of others. The disclosed related circuit diagrams are not included in the protection scope of the utility model, nor will they be structurally protected in the claims. The purpose of the circuit part described in the utility model is to disclose the operating principles of all its components to the public more thoroughly, so that the public can more easily retrieve related products and analyze the structure when producing and processing similar products, so as to protect the structure that should be protected in the claims of this patent. Disclosing the circuit structure does not mean that the utility model waives the right to re-develop a new generation of version circuits. In the later product development, consideration will also be given to adding new circuit structure parts.
Claims
1. A baler capable of recording the number of baled items, comprising a housing (1), characterized in that: A display screen (5) is installed on the shell (1), a wire embedding shell (3) is installed on the right side of the shell (1), a transmission belt (2) is nested inside the wire embedding shell (3), and the transmission belt (2) is connected to the hook wire block (4). A dustproof net (7) is installed on the top of the shell (1), a material shaft (6) is installed on the right side of the shell (1), a motor (11) is arranged inside the shell (1), a reversing motor (12) is installed on the left side of the motor (11), a threading port (13) is installed on the right side of the reversing motor (12), a winding shaft (9) is connected below the motor (11), a sensor (10) is arranged on the right side of the winding shaft (9), the sensor (10) is connected to the PCB board shell (8), and the reversing motor (12) is connected to the transmission belt (2).
2. A baling machine capable of recording the number of balings according to claim 1, characterized in that: The housing (1) is of square design.
3. A baling machine capable of recording the baling quantity according to claim 1, characterized in that: The display screen (5) is connected to the PCB board housing (8).
4. A baling machine capable of recording the baling quantity according to claim 1, characterized in that: The winding shaft (9) is connected to the transmission belt (2).
5. The baling machine capable of recording the baling quantity according to claim 1, characterized in that: The reversing motor (12) performs work in the opposite direction to the motor (11).
6. A baling machine capable of recording the baling quantity according to claim 1, characterized in that: A threading port (13) is installed on the left side of the reversing motor (12).
Citation Information
Patent Citations
Device and method for achieving packaging through packaging machine
CN108216720A
