Unpacking device for sorting special-shaped cigarettes
By designing an automated unboxing device, the packaging box tape is automatically cut and fold the inner edges with push box, scraping and boxing components, the problem of low manual unboxing efficiency is solved, and the efficient automatic unboxing of special-shaped smoke is realized , suitable for pipeline operations.
Patent Information
- Application Number
- CN202420823600.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-19
AI Technical Summary
In the prior art, the unboxing process of special-shaped cigarettes requires manual operation, which leads to time-consuming, labor-intensive, low efficiency and is not suitable for assembly line operations.
A deboxing device including the main conveying device, the side conveying device, the side support table, the pushing piece work station, the right tiling work station, the left tiling work station and the inner folding work station are designed, and the pushing box assembly is used, The squeezing assembly and the squeezing assembly automatically cuts the packaging box tape, and the folded edges in the packaging box are opened and maintained through the inclined flap and guide rod. The push plate is pushed into the box and the cigarette is drawn out.
The automatic unboxing process of special-shaped smoke is realized, the unboxing efficiency is improved, and it is suitable for assembly line sorting operations, reducing manual participation and improving work efficiency.
Smart Images
Figure CN222137230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting, in particular to a box unpacking device for sorting special-shaped cigarettes. Background Art
[0002] The tobacco logistics distribution center needs to sort, code, stack, package and label special-shaped cigarette cartons of different varieties, specifications and quantities according to user orders. During the sorting process, the cigarettes need to be unpacked first. When unpacking, the tape seal on the packaging carton needs to be cut to take out the cigarette cartons, separate the cigarette cartons and cartons, and distribute the quantity according to demand after testing the cigarette cartons to complete the supply sorting process. The existing unpacking process is carried out by manual cutting and manual cigarette removal. This method is time-consuming and labor-intensive, has high labor costs and low efficiency, and is not suitable for assembly line operations. For this reason, the present application provides an unpacking device for sorting special-shaped cigarettes, which can automatically complete the unpacking process, improve the unpacking efficiency, and make it suitable for assembly line sorting operations. Utility Model Content
[0003] The utility model aims to provide a box unpacking device for sorting special-shaped cigarettes, which can automatically complete the box unpacking process, improve the box unpacking efficiency, and make it suitable for assembly line sorting operations.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] The unpacking device for sorting special-shaped cigarettes comprises a main conveying device, a side conveying device and a side support platform are respectively arranged on both sides of the end of the main conveying device, a piece pushing station is arranged between the side conveying device and the side support platform, and a right box-slitting station, a left box-slitting station and an inner folding plate turning station are arranged on the main conveying device from front to back, and the piece pushing station is located behind the inner folding plate turning station;
[0006] The right box-sliding station comprises a first bracket, side support plates are arranged on both sides of the first bracket, a box-pushing assembly is arranged on the left side support plate, a box-sliding assembly is arranged on the right side support plate, and a box-pressing assembly is arranged on the top of the first bracket;
[0007] The left box-sliding station comprises a second bracket, and side support plates are arranged on both sides of the second bracket. A box-sliding assembly is arranged on the side support plate on the left side of the left box-sliding station, a box-pushing assembly is arranged on the side support plate on the right side, and a box-pressing assembly is arranged on the top of the second bracket;
[0008] The inner folding plate flipping station includes a third bracket, a side support plate is arranged on one side of the third bracket, a box pusher assembly is arranged on the side support plate, two box press assemblies are arranged on the top of the third bracket, one of the box press assemblies is located between the side conveying device and the side support platform, a fourth cylinder is arranged on the other side of the top of the third bracket, and two inclined flip plates are connected to the push-out end of the fourth cylinder, and the two inclined flip plates are arranged in an "eight" shape;
[0009] A pushing cylinder is arranged on the side support platform, and a pushing plate is arranged on the pushing cylinder, and the pushing plate corresponds to the side conveying device. An upper flanging guide rod and a lower flanging guide rod are arranged on the main conveying device, and the lower flanging guide rod is located in the gap between the side support platform and the main conveying device, and the upper flanging guide rod is arranged correspondingly directly above the lower flanging guide rod.
[0010] Furthermore, a plurality of box-blocking mechanisms are arranged at the bottom of the main conveying device, and the box-blocking mechanisms are respectively located in front of the right box-sliding station, the left box-sliding station and the inner folding plate turning station.
[0011] Furthermore, the box blocking mechanism includes a mounting frame, a first cylinder and a blocking bar. The mounting frame is arranged at the bottom of the main conveying device, the first cylinder is arranged in the middle of the mounting frame and the blocking bar is arranged at the end of the first cylinder.
[0012] Furthermore, sensing devices are provided on the side support plates of the right box cutting station, the left box cutting station and the inner folding plate turning station.
[0013] Furthermore, the push box assembly includes a second cylinder and a side push bar, and the side push bar is connected to the output end of the second cylinder.
[0014] Furthermore, the box-scratching assembly includes a linear module, an adjusting screw, a guide rod and a blade, wherein there are two guide rods which are vertically connected to the side support plate, the adjusting screw is rotatably connected to the side support plate and extends upward, and the back of the linear module is passed through the guide rod and the adjusting screw, wherein the back of the linear module is threadedly connected to the adjusting screw, and the blade is arranged on the slide of the linear module.
[0015] Furthermore, the blade is a three-sided sharpened structure, and the blade is connected to the slide of the linear module through an elastic column.
[0016] Furthermore, the press box assembly includes a third cylinder and a press plate, and the press plate is connected to the push-out end of the third cylinder.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model is provided with a right box-cutting station, a left box-cutting station, an inner folding plate turning station and a piece-pushing station. In the right box-cutting station and the left box-cutting station, the packing box is pushed to one side by a box-pushing assembly, and then the sealing tape of the packing box is cut by the box-cutting assembly. The box-cutting assembly moves a blade by a linear module to cut the tape. The blade is sharpened on three sides so that the center seam and both sides of the tape can be cut. In addition, the height of the linear module can be adjusted to adapt to packing boxes of different widths, and the blade is connected to the linear module by an elastic column. The slide connection of the module allows the blade to deflect up and down and adapt to the gap in the packaging box. The inner folding plate flipping station pushes out the inclined flap through the fourth cylinder, so that the inner folding edge of the packaging box can be flipped up and down. The inner folding edge is maintained in an open state by the upper flanging edge guide rod and the lower flanging edge guide rod, which facilitates the box pushing operation. When pushing the box, the push plate is pushed by the push cylinder, and the push plate extends into the packaging box to draw out the cigarettes and drop them onto the side conveying device. In this way, the automatic unpacking process can be completed without manual participation, thereby improving the unpacking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model.
[0020] Figure 2 It is a bottom direction schematic diagram of the utility model.
[0021] Figure 3 It is a top view of the utility model.
[0022] Figure 4 It is a schematic diagram of the structure of the right box-cutting station.
[0023] Figure 5 It is a schematic diagram of the left box-cutting station structure.
[0024] Figure 6 This is a schematic diagram of the inner folding plate turning station structure.
[0025] Figure 7 This is a schematic diagram of the inner folding plate being flipped.
[0026] Figure 8 Schematic diagram of the blade structure.
[0027] In the figure, 1-main conveying device, 2-right box-cutting station, 201-first bracket, 3-left box-cutting station, 301-second bracket, 4-side support plate, 5-inner folding plate flipping station, 501-third bracket, 502-fourth cylinder, 503-inclined flip plate, 6-pushing station, 7-side conveying device, 8-box blocking mechanism, 81-mounting frame, 82-first cylinder, 83-blocking bar, 9-box-cutting assembly, 91-linear module, 92-blade, 921-elastic column, 93-adjusting screw, 94-guide rod, 10-box-pushing assembly, 101-second cylinder, 102-side push bar, 11-box-pressing assembly, 111-third cylinder, 112-pressing plate, 12-sensing device, 13-side support platform, 14-pushing cylinder, 15-pushing plate, 16-upper flanging guide rod, 17-lower flanging guide rod. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0029] Embodiment 1:
[0030] refer to Figure 1-3 As shown, the utility model provides a depackaging device for sorting special-shaped cigarettes, which is arranged in a sorting line for depackaging cigarette boxes. The device comprises a main conveying device 1, which is a roller conveying device. Side conveying devices 7 and side support platforms 13 are respectively arranged on both sides of the end of the main conveying device 1. A pusher station 6 is arranged between the side conveying device 7 and the side support platform 13. The operation performed by the pusher station 6 is to push the cigarette strips in the packaging box onto the side conveyor 7. A right box-cutting station 2, a left box-cutting station 3 and an inner folding plate flipping station 5 are arranged on the main conveying device 1 from front to back. The pusher station 6 is located behind the inner folding plate flipping station 5.
[0031] refer to Figure 4 As shown, the right box-cutting station 2 includes a first bracket 201, side support plates 4 are arranged on both sides of the first bracket 201, a box-pushing assembly 10 is arranged on the left side support plate 4, a box-cutting assembly 9 is arranged on the right side support plate 4, and a box-pressing assembly 11 is arranged on the top of the first bracket 201. In this station, the packaging box is pushed to the right by the box-pushing assembly 10, the box-pressing assembly 11 presses the top of the packaging box, and the sealing tape on the right side of the packaging box is cut by the box-cutting assembly 9;
[0032] refer to Figure 5As shown, the left box-cutting station 3 includes a second bracket 301, and the second bracket 301 has the same structure as the first bracket 201. Side support plates 4 are provided on both sides of the second bracket 301. A box-cutting assembly 9 is provided on the side support plate 4 on the left side of the left box-cutting station 3, and a box-pushing assembly 10 is provided on the side support plate 4 on the right side. A box-pressing assembly 11 is provided on the top of the second bracket 301. In this station, the packaging box is pushed to the left by the box-pushing assembly 10, the box-pressing assembly 11 presses the top of the packaging box, and the sealing tape on the left side of the packaging box is cut by the box-cutting assembly 9.
[0033] refer to Figure 6 As shown, the inner folding plate flipping station 5 includes a third bracket 501, a side support plate 4 is arranged on one side of the third bracket 501, a box pushing assembly 10 is arranged on the side support plate 4, and two box pressing assemblies 11 are arranged on the top of the third bracket 501, one of which is located between the side conveying device 7 and the side support platform 13, so as to press the packaging box in the pushing station 6. A fourth cylinder 502 is arranged on the other side of the top of the third bracket 501, and two inclined flaps 503 are connected to the pushing end of the fourth cylinder 502, and the inclined flaps 503 are located on the outside of the main conveying device 1, and the two inclined flaps 503 are arranged in an "eight" shape. In this station, the tapes on both sides of the packaging box have been cut open, and the packaging box is pushed to the left again by the box pushing assembly 10 until the other side of the packaging box contacts the inclined flap 503, and the fourth cylinder 502 on the left is started. Figure 7 As shown. The two inclined flaps 503 are pushed downward, and the lower inclined flap 503 extends into the inner folding edge of the inner folding plate at the lower side of the packaging box to flip it open during the movement, and the upper inclined flap 503 flips the inner folding plate at the upper side of the packaging box upward during the resetting process of the fourth cylinder 502;
[0034] The side support platform 13 is provided with a push cylinder 14, and the push cylinder 14 is provided with a push plate 15. The size of the push plate 15 needs to be smaller than the inner size of the packaging box. The push plate 15 corresponds to the side conveying device 7, so that the cigarette strips in the packaging box are pushed out of the packaging box and fall onto the side conveying device 7. In order to prevent the inner folding plate from closing again after being turned outward, the main conveying device 1 is provided with an upper flanging guide rod 16 and a lower flanging guide rod 17. The lower flanging guide rod 17 is located in the gap between the side support platform 13 and the main conveying device 1, and the upper flanging guide rod 16 is correspondingly arranged directly above the lower flanging guide rod 17. After the upper and lower inner folding plates of the packaging box are turned open by the action of the inclined flap 503, the lower inner folding plate follows the lower flanging guide rod 17 to enter the gap between the lower flanging guide rod 17 and the main conveying device 1, and the upper inner folding plate follows the upper flanging guide rod 16 to rest on one side of the upper flanging guide rod 16 to prevent the inner folding plate from closing.
[0035] Embodiment 2:
[0036] On the basis of the above-mentioned embodiments, another embodiment of the utility model is that a plurality of box-stopping mechanisms 8 are arranged at the bottom of the main conveying device 1, and the box-stopping mechanisms 8 are respectively located in front of the right box-slitting station 2, the left box-slitting station 3 and the inner folding plate flipping station 5, so that after the packaging box is conveyed to a certain station, the box-stopping mechanism 8 is used to stop the packaging box from continuing to be conveyed. Furthermore, the box-stopping mechanism 8 includes a mounting frame 81, a first cylinder 82 and a baffle 83. The mounting frame 81 is arranged at the bottom of the main conveying device 1, a first cylinder 82 is arranged in the middle of the mounting frame 81, and a baffle 83 is arranged at the end of the first cylinder 82. The baffle 83 is located between the conveying rollers of the main conveying device 1. In the initial state, the baffle 83 is lower than the conveying surface. When the box-stopping command is issued, the baffle 83 is pushed out and is higher than the conveying surface to block the continued conveying of the packaging box. The side support plates 4 of the right box cutting station 2, the left box cutting station 3 and the inner folding plate flipping station 5 are all provided with sensing devices 12, which can be photoelectric sensing devices. The sensing devices 12 sense the arrival of the packaging box and then execute the work of the first cylinder 82 and the box cutting assembly 9, the box pushing assembly 10 and the box pressing assembly 11.
[0037] Embodiment 3:
[0038] On the basis of the above embodiments, a further solution of the utility model is that the push box assembly 10 includes a second cylinder 101 and a side push bar 102 , and the side push bar 102 is connected to the output end of the second cylinder 101 . The box-marking assembly 9 includes a linear module 91, an adjusting screw 93, a guide rod 94 and a blade 92. The linear module 91 is a prior art, and the present invention does not provide a structural description thereof. Two guide rod sleeves and a threaded sleeve need to be fixedly provided on the rear side of the linear module 91. There are two guide rods 94 and they are vertically connected to the side support plate 4. The adjusting screw 93 is rotatably connected to the side support plate 4 and extends upward. The back of the linear module 91 is penetrated by the guide rod 94 and the adjusting screw 93, wherein the back of the linear module 91 is threadedly connected to the adjusting screw 93. Further, the guide rod sleeve is penetrated by the guide rod 94, and the threaded sleeve is penetrated by the adjusting screw 93. The height of the linear module 91 can be adjusted by adjusting the screw 93, so that it can adapt to the box-marking operation of packaging boxes of different widths. The blade 92 is arranged on the slide of the linear module 91. Further, refer to Figure 8 As shown, the blade 92 is a three-sided blade structure, so that it can cut the center seam of the inner folding plate of the packaging box and the tapes on both sides, and the blade 92 is connected to the slide of the linear module 91 through an elastic column 921, and the blade 92 can be twisted to a certain extent through the elastic column 921, so that the blade 92 can enter the center seam of the inner folding plate. The box pressing assembly 11 includes a third cylinder 111 and a pressing plate 112, and the pressing plate 112 is connected to the push-out end of the third cylinder 111.
[0039] Although the utility model is described herein with reference to a plurality of illustrative embodiments of the utility model, it should be understood that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the disclosure, drawings, and claims of the present application, various modifications and improvements may be made to the components or layout of the subject combination layout. In addition to the modifications and improvements made to the components or layout, other uses will also be apparent to those skilled in the art.
Claims
1. A depackaging device for sorting special-shaped cigarettes, comprising a main conveying device (1), characterized in that: The end of the main conveying device (1) is provided with a side conveying device (7) and a side support platform (13) on both sides, and a piece pushing station (6) is provided between the side conveying device (7) and the side support platform (13). The main conveying device (1) is provided with a right box cutting station (2), a left box cutting station (3) and an inner folding plate turning station (5) from front to back, and the piece pushing station (6) is located behind the inner folding plate turning station (5); The right box-sliding station (2) comprises a first bracket (201), side support plates (4) are arranged on both sides of the first bracket (201), a box-pushing assembly (10) is arranged on the left side support plate (4), a box-sliding assembly (9) is arranged on the right side support plate (4), and a box-pressing assembly (11) is arranged on the top of the first bracket (201); The left box-sliding station (3) comprises a second bracket (301), and side support plates (4) are arranged on both sides of the second bracket (301); a box-sliding assembly (9) is arranged on the side support plate (4) on the left side of the left box-sliding station (3), a box-pushing assembly (10) is arranged on the side support plate (4) on the right side, and a box-pressing assembly (11) is arranged on the top of the second bracket (301); The inner folding plate turning station (5) comprises a third bracket (501), a side support plate (4) is arranged on one side of the third bracket (501), a box pusher assembly (10) is arranged on the side support plate (4), two box press assemblies (11) are arranged on the top of the third bracket (501), one of the box press assemblies (11) is located between the side conveying device (7) and the side support platform (13), a fourth cylinder (502) is arranged on the other side of the top of the third bracket (501), and two inclined flip plates (503) are connected to the push-out end of the fourth cylinder (502), and the two inclined flip plates (503) are arranged in an "eight" shape; The side support platform (13) is provided with a push cylinder (14), and the push cylinder (14) is provided with a push plate (15), and the push plate (15) corresponds to the side conveying device (7). The main conveying device (1) is provided with an upper flanging guide rod (16) and a lower flanging guide rod (17), and the lower flanging guide rod (17) is located in the gap between the side support platform (13) and the main conveying device (1), and the upper flanging guide rod (16) is correspondingly arranged directly above the lower flanging guide rod (17).
2. The unpacking device for sorting special-shaped cigarettes according to claim 1, characterized in that: A plurality of box-blocking mechanisms (8) are arranged at the bottom of the main conveying device (1), and the box-blocking mechanisms (8) are respectively located in front of the right box-sliding station (2), the left box-sliding station (3) and the inner folding plate turning station (5).
3. The unpacking device for sorting special-shaped cigarettes according to claim 2, characterized in that: The box blocking mechanism (8) comprises a mounting frame (81), a first cylinder (82) and a blocking bar (83); the mounting frame (81) is arranged at the bottom of the main conveying device (1); the first cylinder (82) is arranged in the middle of the mounting frame (81) and the blocking bar (83) is arranged at the end of the first cylinder (82).
4. The unpacking device for sorting special-shaped cigarettes according to claim 1, characterized in that: The side support plates (4) of the right box cutting station (2), the left box cutting station (3) and the inner folding plate turning station (5) are all provided with sensing devices (12).
5. The unpacking device for sorting special-shaped cigarettes according to claim 1, characterized in that: The push box assembly (10) comprises a second cylinder (101) and a side push bar (102), wherein the side push bar (102) is connected to the output end of the second cylinder (101).
6. The unpacking device for sorting special-shaped cigarettes according to claim 1, characterized in that: The box-scratching assembly (9) comprises a linear module (91), an adjusting screw (93), a guide rod (94) and a blade (92), wherein the guide rods (94) are two in number and are vertically connected to the side support plate (4), the adjusting screw (93) is rotatably connected to the side support plate (4) and extends upward, the back of the linear module (91) is penetrated by the guide rod (94) and the adjusting screw (93), wherein the back of the linear module (91) is threadedly connected to the adjusting screw (93), and the blade (92) is arranged on a slide table of the linear module (91).
7. The unpacking device for sorting special-shaped cigarettes according to claim 6, characterized in that: The blade (92) is a three-sided sharpened structure, and the blade (92) is connected to the slide table of the linear module (91) through an elastic column (921).
8. The unpacking device for sorting special-shaped cigarettes according to claim 1, characterized in that: The press box assembly (11) comprises a third cylinder (111) and a press plate (112), wherein the press plate (112) is connected to the push-out end of the third cylinder (111).