Brake device for dispatching winch

By designing an automatic brake mechanism in the dispatching winch brake device, automatic brake is realized by using the cooperation of motor, rack and brake pads, the problem of lack of automatic brake function in the prior art is solved, and the accuracy and efficiency of brake operation are improved .

CN222138552UInactive Publication Date: 2024-12-10TENGZHOU RUILI MINING MACHINERY CO LTD
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Patent Information

Application Number
CN202420976138.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing dispatch winch brake device lacks automatic braking function, which leads to fatigue caused by long-term manual operation by staff, affecting the accuracy and timeliness of brake operation, and reducing the effectiveness and efficiency of the brake device.

Method used

A brake device including a workbench, a brake mechanism, a carriage, a motor, a chute, a rack, a gear, a round rod, a limit rod and a mounting base is designed. Through the cooperation of the motor and the motor, the rack and gear are used. Meshing drives the brake pads to move relative to achieve automatic braking.

Benefits of technology

The automatic brake function of the dispatch winch is realized, which avoids staff fatigue, improves the accuracy and timeliness of brake operations, and improves the effectiveness and efficiency of the brake device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a brake device for a dispatching winch, which relates to the technical field of brake devices and comprises a workbench, a brake mechanism is arranged on the workbench and comprises two sliding frames, two motors and two sliding grooves, brake pads are fixed on opposite sides of the two sliding frames, and the two motors are fixed on the two sliding grooves. And two symmetrical racks are fixed to the opposite sides of the two sliding frames correspondingly, a round rod is installed at the output end of each motor, and the outer surface of each round rod is fixedly sleeved with a gear. According to the utility model, by arranging the brake mechanism, the dispatching winch can have an automatic brake function, that is, a worker does not need to brake manually, so that the fatigue of the worker caused by long-time manual brake operation of the worker is effectively avoided, that is, the accuracy and timeliness of brake operation are ensured, and the working efficiency is improved. The use effect of the brake device is improved, and meanwhile the use efficiency of the brake device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of brake devices, in particular to a brake device for a dispatching winch. Background Art

[0002] The dispatching winch is a winch equipment used for material transportation underground in mines or on the ground. In order to avoid sudden accidents during the operation of the winch and ensure safety, a brake device is generally installed on the dispatching winch.

[0003] However, in the prior art, although the existing brake devices can ensure that the winch can brake quickly and timely when an accident occurs during operation, most of them do not have the function of automatic braking, that is, the staff needs to brake manually, and long-term manual braking operation will cause fatigue to the staff, which will affect the accuracy and timeliness of the braking operation, which not only reduces the use effect of the brake device, but also reduces the use efficiency of the brake device.

[0004] Therefore, we propose a brake device for a dispatching winch to solve the technical problems raised in the background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that the existing brake device in the prior art does not have the function of automatic braking, that is, the staff needs to brake manually, and long-term manual braking operation will cause fatigue of the staff, which will in turn affect the accuracy and timeliness of the braking operation, thereby reducing the use effect of the brake device and also reducing the use efficiency of the brake device. A brake device for a dispatching winch is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a brake device for a dispatching winch comprises a workbench, and a brake mechanism is arranged on the workbench;

[0007] The brake mechanism includes two slides, two motors and two slide slots. Brake pads are fixed on opposite sides of the two slides. Two symmetrical racks are fixed on opposite sides of the two slides. A round rod is installed at the output end of each motor, and a gear is fixedly sleeved on the outer surface of each round rod.

[0008] Preferably, the two bottom ends of each of the slides are respectively slidably connected inside the two slide grooves, and the four racks are divided into two groups, and the teeth of each group of the racks are respectively meshed with the teeth of each gear.

[0009] Preferably, the two slide grooves are both opened on the top of the workbench, and the two motors are both installed on the top of the workbench.

[0010] Preferably, two symmetrical brackets are installed on the top of the workbench, and a rotating rod is rotatably connected between the two brackets through a bearing. A reel is fixedly sleeved on the outer surface of the rotating rod, and a motor is installed on one side of one of the brackets, and the output end of the motor is installed with one end of the rotating rod.

[0011] Preferably, a limiting rod is fixed on the surface of each group of the racks, and four mounting seats are installed on the top of the workbench, and the four mounting seats are divided into two groups.

[0012] Preferably, each of the round rods is movably sleeved between the inside of each group of mounting seats, and the four limit rods are divided into two groups. The opposite ends of the limit rods in each group are movably passed through the opposite sides of the two slides.

[0013] Preferably, the rotating rod is movably sleeved between the insides of the two slides, and the rotating rod is movably sleeved between the insides of the two brake pads.

[0014] Compared with the prior art, the advantages and positive effects of the utility model are:

[0015] 1. In the utility model, by setting a brake mechanism, the dispatch winch can have the function of automatic braking, that is, the staff does not need to brake manually, thereby effectively avoiding the staff from performing manual braking operations for a long time and causing fatigue to the staff, that is, ensuring the accuracy and timeliness of the braking operation, which not only improves the use effect of the braking device, but also improves the use efficiency of the braking device. Through the cooperation of the motor, round rod, rack, slide groove and gear, the slide can be moved horizontally, and under the action of the brake pad, the friction between the slide and the drum can be improved.

[0016] 2. In the utility model, the rack can be ensured to perform stable horizontal movement under the action of the limit rod, the round rod can be ensured to perform stable rotation operation under the action of the mounting seat, the reel can be installed on the workbench through the cooperation of the bracket and the rotating rod, the rotating rod can be rotated between the inside of the two brackets under the action of the motor, and the wire rope can be wound on the reel through the cooperation of the rotating rod, the motor, the bracket and the reel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional diagram of the brake device for the dispatching winch proposed in the utility model;

[0018] Figure 2 This is a partial three-dimensional diagram of the brake device for the dispatching winch proposed in the utility model;

[0019] Figure 3This is a three-dimensional structural diagram of the slide and brake pad of the brake device for the dispatching winch proposed in the utility model;

[0020] Figure 4 Another partial stereoscopic diagram of the brake device for the dispatching winch proposed by the utility model.

[0021] Legend: 1. Workbench; 2. Brake mechanism; 201. Slide; 202. Brake pad; 203. Slide; 204. Rack; 205. Motor; 206. Gear; 207. Round rod; 3. Limit rod; 4. Mounting seat; 5. Bracket; 6. Rotating rod; 7. Reel; 8. Motor. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] like Figure 1-Figure 4 As shown, the brake device for the dispatching winch comprises a workbench 1, on which a brake mechanism 2 is arranged;

[0025] The brake mechanism 2 includes two slides 201, two motors 205 and two slide grooves 203. Brake pads 202 are fixed on opposite sides of the two slides 201. Two symmetrical racks 204 are fixed on opposite sides of the two slides 201. A round rod 207 is installed at the output end of each motor 205. A gear 206 is fixedly sleeved on the outer surface of each round rod 207. The two bottom ends of each slide 201 are respectively slidably connected to the inside of the two slide grooves 203. The four racks 204 are divided into two groups. The teeth of each group of racks 204 are respectively meshed with the teeth of each gear 206. The two slide grooves 203 are both opened on the top of the workbench 1. The two motors 205 are installed on the top of the workbench 1. The top of the workbench 1 is installed with Two symmetrical brackets 5, the interiors of the two brackets 5 are rotatably connected with a rotating rod 6 through a bearing, the outer surface of the rotating rod 6 is fixedly sleeved with a reel 7, a motor 8 is installed on one side of one of the brackets 5, the output end of the motor 8 is installed with one end of the rotating rod 6, a limiting rod 3 is fixed on the surface of each group of racks 204, four mounting seats 4 are installed on the top of the workbench 1, the four mounting seats 4 are divided into two groups, each round rod 207 is movably sleeved between the insides of each group of mounting seats 4, the four limiting rods 3 are divided into two groups, the opposite ends of each group of limiting rods 3 are movably sleeved through the opposite sides of the two slides 201, the rotating rod 6 is movably sleeved between the insides of the two slides 201, and the rotating rod 6 is movably sleeved between the insides of the two brake pads 202.

[0026] The effect achieved is that when it is necessary to use the dispatching winch to move an object, first connect the two motors 205 and the motor 8 to the external controller (PLC controller), then connect the controller to the external power supply, and then install one end of the prepared wire rope inside the drum 7, then wind part of the wire rope around the drum 7, and then install the other end of the wire rope to the object to be moved, and then use the controller to start the motor 8. When the motor 8 is started, the motor 8 will drive the drum 7 to rotate with the cooperation of the two brackets 5 and the rotating rod 6, and the rotating drum 7 will drive the wire rope wound on the drum 7 to reel in, and the continuously reeled wire rope will also drive the object connected to it to move. When an emergency occurs during the operation of the winch, it needs to be quickly When the reel 7 stops rotating at a high speed, the two motors 205 are started simultaneously by the controller. At this time, each started motor 205 will drive the corresponding gear 206 to rotate under the cooperation of the corresponding round rod 207 and the corresponding set of mounting seats 4. At the same time, the rotating gear 206 will drive the corresponding set of racks 204 to move in relative directions. At this time, the two sets of racks 204 moving in relative directions will, under the cooperation of the corresponding set of limiting rods 3 and the two slide grooves 203, allow the two slides 201 to respectively drive the brake pads 202 connected thereto to move relative to each other. When the opposite sides of the two brake pads 202 are in contact with the opposite sides of the reel 7 respectively, the two brake pads 202 in contact with the reel 7 will stop the rotating reel 7. At this time, the two motors 205 can be turned off by the controller.

[0027] Working principle: When it is necessary to use the dispatch winch to move an object, first connect the two motors 205 and the motor 8 to the external controller (PLC controller), then connect the controller to the external power supply, and then install one end of the prepared wire rope inside the drum 7, then wind part of the wire rope around the drum 7, and then install the other end of the wire rope to the object to be moved, and then use the controller to start the motor 8. When the motor 8 is started, the motor 8 will drive the drum 7 to rotate with the cooperation of the two brackets 5 and the rotating rod 6, and the rotating drum 7 will drive the wire rope wound on the drum 7 to reel in, and the continuously reeled wire rope will also drive the object connected to it to move. When an emergency occurs during the operation of the winch, it is necessary to quickly let When the reel 7 stops rotating, the two motors 205 are started simultaneously by the controller. At this time, each started motor 205 will drive the corresponding gear 206 to rotate with the cooperation of the corresponding round rod 207 and the corresponding set of mounting seats 4. At the same time, the rotating gear 206 will drive the corresponding set of racks 204 to move in relative directions. At this time, the two sets of racks 204 moving in relative directions will, with the cooperation of the corresponding set of limit rods 3 and the two slide grooves 203, allow the two slides 201 to respectively drive the brake pads 202 connected thereto to move relative to each other. When the opposite sides of the two brake pads 202 are in contact with the opposite sides of the reel 7 respectively, the two brake pads 202 in contact with the reel 7 will stop the rotating reel 7. At this time, the two motors 205 can be turned off by the controller.

[0028] The motor 205 and the motor 8 in the present invention are both prior art, and their working principles are already known technologies. The models are selected according to the actual use, so the motor 205 and the motor 8 are not explained in detail.

[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A brake device for a dispatching winch, characterized in that: It comprises a workbench (1), on which a brake mechanism (2) is provided; The brake mechanism (2) comprises two slides (201), two motors (205) and two slide grooves (203); brake pads (202) are fixed on opposite sides of the two slides (201); two symmetrical racks (204) are fixed on opposite sides of the two slides (201); a round rod (207) is installed at the output end of each motor (205); and a gear (206) is fixedly sleeved on the outer surface of each round rod (207).

2. The brake device for the dispatching winch according to claim 1, characterized in that: The two bottom ends of each of the slides (201) are respectively slidably connected inside the two slide grooves (203), and the four racks (204) are divided into two groups, and the teeth of each group of racks (204) are respectively meshed with the teeth of each gear (206).

3. The brake device for dispatching winch according to claim 1, characterized in that: The two slide grooves (203) are both opened on the top of the workbench (1), and the two motors (205) are both installed on the top of the workbench (1).

4. The brake device for dispatching winch according to claim 1, characterized in that: Two symmetrical brackets (5) are installed on the top of the workbench (1). A rotating rod (6) is rotatably connected between the two brackets (5) via a bearing. A reel (7) is fixedly sleeved on the outer surface of the rotating rod (6). A motor (8) is installed on one side of one of the brackets (5), and the output end of the motor (8) is installed on one end of the rotating rod (6).

5. The brake device for dispatching winch according to claim 1, characterized in that: A limiting rod (3) is fixed on the surface of each group of the racks (204); four mounting seats (4) are mounted on the top of the workbench (1); and the four mounting seats (4) are divided into two groups.

6. The brake device for the dispatching winch according to claim 5, characterized in that: Each of the round rods (207) is movably sleeved between the inside of each group of mounting seats (4), and the four limiting rods (3) are divided into two groups. The opposite ends of each group of limiting rods (3) are movably penetrated through the opposite sides of the two slides (201).

7. The brake device for the dispatching winch according to claim 4, characterized in that: The rotating rod (6) is movably sleeved between the insides of the two slides (201), and the rotating rod (6) is movably sleeved between the insides of the two brake pads (202).