Inorganic composite thermal insulation core material

By using thin cement base layer, reinforcement ribs and inorganic insulation blocks in the insulation core material to form a three-dimensional thin shell structure, the problems of poor fire resistance and low material strength in the prior art are solved, and the fire resistance of the insulation core material is improved and installation firmness ensures higher safety and structural stability.

CN222140357UActive Publication Date: 2024-12-10GUANGZHOU CHANGJU ENGINEERING TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202420827992.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-10
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The existing insulation core materials have poor fire resistance during fire, low material strength, insufficient installation firmness and reliability of use, and pose safety hazards.

Method used

Inorganic composite insulation core material is used, including thin cement base layer, reinforcement ribs and inorganic insulation blocks, to form a three-dimensional thin shell structure, improve fire resistance and structural rigidity, and enhance installation firmness and use reliability.

Benefits of technology

It improves the fire resistance and use safety of the insulation core material, enhances the installation firmness and use reliability, and ensures better structural stability and insulation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inorganic composite thermal insulation core material. The inorganic composite thermal insulation core material comprises a thin cement-based surface layer, a plurality of inorganic thermal insulation blocks and a plurality of reinforcing ribs, the plurality of reinforcing ribs form a three-dimensional thin shell structure, and the thin cement-based surface layer covers the surface of the three-dimensional thin shell structure; a containing space is arranged in the three-dimensional thin shell structure, and the inorganic heat preservation blocks are filled in the containing space. The fireproof performance of the heat-preservation core material is improved based on the inorganic material, the use safety of the heat-preservation core material is improved, meanwhile, the structural rigidity of the heat-preservation core material is improved based on the reinforcing ribs and the thin cement-based surface layer, and the installation and use reliability of the heat-preservation core material is improved.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of construction, and in particular to an inorganic composite thermal insulation core material. Background Art

[0002] At present, the insulation core materials are mainly divided into organic insulation board and inorganic foam concrete insulation board. The organic insulation board has good insulation performance, but poor fire resistance. It will burn quickly in the event of a fire. In addition, the insulation board has poor hanging ability and the outer plaster is easy to peel off, which poses a safety hazard. The inorganic foam concrete insulation board has good fire resistance, but the material strength of the inorganic foam concrete insulation board is low, the size is small, and it is easy to break during the installation process, affecting the firmness of the installation and the reliability in use. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art. The utility model provides an inorganic composite thermal insulation core material, which improves the fire resistance of the thermal insulation core material based on inorganic thermal insulation blocks, improves the safety of use of the thermal insulation core material, and at the same time improves the structural rigidity of the thermal insulation core material based on reinforcing ribs and a thin cement-based surface layer, thereby improving the installation firmness and use reliability of the thermal insulation core material.

[0004] The utility model provides an inorganic composite thermal insulation core material, which comprises: a thin cement-based surface layer, a plurality of inorganic thermal insulation blocks and a plurality of reinforcing ribs;

[0005] The plurality of reinforcing ribs form a three-dimensional thin shell structure, and the thin cement-based surface layer covers the surface of the three-dimensional thin shell structure;

[0006] A receiving space is provided in the three-dimensional thin shell structure, and the plurality of inorganic heat-insulating blocks are filled in the receiving space.

[0007] Furthermore, the thickness of the thin cement-based surface layer is h1, and the value range of h1 is: 3mm≤h1≤10mm.

[0008] Furthermore, the thickness of the reinforcing rib is h2, and the value range of h2 is 10mm≤h2≤30mm.

[0009] Furthermore, the inorganic thermal insulation block material is foamed concrete.

[0010] Furthermore, the dry density of the inorganic thermal insulation block is m, and the value range of m is: 250kg / m 3 ≤m≤350kg / m 3 .

[0011] Furthermore, the heat transfer coefficient of the inorganic thermal insulation block is γ, and the value range of γ is: 0.07≤γ≤0.09.

[0012] Furthermore, the width of the inorganic thermal insulation block is w1, and the value range of w1 is: 30cm≤w1≤60cm.

[0013] Furthermore, the length of the inorganic thermal insulation block is d1, and the value range of d1 is: 60cm≤d1≤120cm.

[0014] Furthermore, the thickness of the inorganic thermal insulation block is h3, and the value range of h3 is 5cm≤h3≤20cm.

[0015] Furthermore, a fiber mesh cloth is arranged in the thin cement-based surface layer.

[0016] The utility model provides an inorganic composite thermal insulation core material, which forms a three-dimensional thin shell through a plurality of reinforcing ribs, fills a plurality of inorganic thermal insulation blocks in the three-dimensional thin shell, and forms a thin cement-based surface layer on the surface of the three-dimensional thin shell. The fire resistance of the thermal insulation core material is improved based on the inorganic thermal insulation blocks, and the use safety of the thermal insulation core material is improved. At the same time, the structural rigidity of the thermal insulation core material is improved based on the reinforcing ribs and the thin cement-based surface layer, and the installation firmness and use reliability of the thermal insulation core material are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the structure of the inorganic composite thermal insulation core material in the embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the inorganic thermal insulation block material in the embodiment of the utility model;

[0020] Figure 3 This is a front view of the structure of the inorganic composite thermal insulation core material in the embodiment of the utility model;

[0021] Figure 4 It is a structural cross-sectional view of the inorganic composite thermal insulation core material in the embodiment of the utility model;

[0022] Figure 5 It is attached in the embodiment of the utility model Figure 4 A schematic diagram of the enlarged structure of . DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Figure 1 It shows a schematic structural diagram of an inorganic composite thermal insulation core material in an embodiment of the utility model; Figure 2 The schematic diagram of the structure of the inorganic thermal insulation block in the embodiment of the utility model is shown. Figure 3 It shows a front view of the structure of the inorganic composite thermal insulation core material in the embodiment of the utility model; Figure 4 The structure cross-sectional view of the inorganic composite thermal insulation core material in the embodiment of the utility model is shown. Figure 5 The utility model embodiment is shown in the attached Figure 4 The enlarged schematic diagram of the structure at A of the embodiment of the present invention shows that the inorganic composite thermal insulation core material comprises: a thin cement-based surface layer 1, a plurality of inorganic thermal insulation blocks 2 and a plurality of reinforcing ribs 3. A three-dimensional thin shell structure is formed based on the plurality of reinforcing ribs 3. The thin cement-based surface layer 1 covers the surface of the three-dimensional thin shell structure. A receiving space is provided in the three-dimensional thin shell structure. The plurality of inorganic thermal insulation blocks 2 are filled in the receiving space. The thin cement-based surface layer 1 is used to fix the three-dimensional thin shell and the inorganic thermal insulation blocks 2. The plurality of inorganic thermal insulation blocks 2 are filled in the three-dimensional thin shell. The three-dimensional thin shell and the inorganic thermal insulation blocks 2 are encapsulated based on the thin cement-based surface layer 1, so as to improve the appearance of the inorganic composite thermal insulation core material and improve the structural stability of the inorganic composite thermal insulation core material.

[0025] Specifically, the thickness of the thin cement-based surface layer 1 is h1, and the value range of h1 is: 3mm≤h1≤10mm, so that the thin cement-based surface layer 1 can meet the packaging stability requirements of the inorganic composite thermal insulation core material, while limiting the thickness of the thin cement layer to avoid the inorganic composite thermal insulation core material being too heavy and affecting the structural stability of the inorganic composite thermal insulation core material.

[0026] Furthermore, the thin cement-based surface layer 1 is a cement-based waterproof material, which is formed by mixing cement, fine sand, wood fiber, admixtures, additives and organic fiber, and has the characteristics of being waterproof, low shrinkage, good bonding performance and good toughness.

[0027] In this embodiment, the thin cement-based surface layer is prepared according to the mixing ratio of 80-120 kg of cement, 800-820 kg of fine sand, 1 kg of wood cellulose, 60-80 kg of admixture, 10-20 kg of additives, and 0.5 kg of organic fiber.

[0028] Among them, the additive is hydroxypropyl methyl cellulose ether, and the viscosity is not less than 100,000 mPa.s. Based on the hydroxypropyl methyl cellulose ether, the viscosity of the thin cement-based surface layer 1 can be effectively improved; the admixture is fly ash and silica ash, and the fly ash and the silica ash are configured in a 1:1 ratio, and the organic fiber is alkali-resistant glass fiber or polypropylene fiber, which can improve the toughness of the thin cement-based surface layer 1.

[0029] Specifically, the plurality of reinforcing ribs 3 are spliced ​​to form a three-dimensional thin shell, the three-dimensional thin shell is placed in a preset mold, and a plurality of inorganic thermal insulation blocks 2 are filled in the three-dimensional thin shell so that the plurality of inorganic thermal insulation blocks 2 can fit in the three-dimensional thin shell, cement is poured in the mold, and the thin cement-based surface layer 1 is formed on the surface of the three-dimensional thin shell and the plurality of inorganic thermal insulation blocks 2 based on the reserved gap in the mold. The thin cement-based surface layer 1 can be bonded to the surfaces of the inorganic thermal insulation blocks 2 and the three-dimensional thin shell. Based on the thin cement-based surface layer 1, the connection tightness between the inorganic thermal insulation blocks 2 and the three-dimensional thin shell can be improved, thereby improving the stability of the overall structure of the inorganic composite thermal insulation core material.

[0030] Specifically, the thickness of the reinforcing rib 3 is h2, and the value range of h2 is 10mm≤h2≤30mm. A spatial grid structure is formed by the reinforcing ribs 3 to limit the setting positions of the inorganic thermal insulation blocks 2 based on the three-dimensional thin shell.

[0031] Furthermore, based on the spatial grid structure, the overall stability of the composite core material can be improved, so that the inorganic composite thermal insulation core material has good bending load and hanging load, that is, the structural rigidity of the inorganic composite thermal insulation core material is improved, so as to improve the transportation safety and installation reliability of the inorganic composite thermal insulation core material.

[0032] Specifically, the inorganic thermal insulation block material 2 is foamed concrete, and closed foam pores are formed inside the foamed concrete to make the concrete lightweight and thermally insulated. The dry density of the inorganic thermal insulation block material 2 is m, and the value range of m is: 250kg / m 3 ≤m≤350kg / m 3 Through low-density foamed concrete, the overall mass and weight of the inorganic composite thermal insulation core material can be reduced, while the thermal conductivity of the inorganic thermal insulation block material 2 can be reduced, so that the inorganic thermal insulation block material 2 can have a good thermal insulation effect.

[0033] Furthermore, the heat transfer coefficient of the inorganic thermal insulation block material 2 is γ, and the value range of γ is: 0.07≤γ≤0.09. The inorganic thermal insulation block material 2 is formed by chemical foaming of low-density foam concrete, so that the inorganic thermal insulation block material 2 has a lower heat transfer coefficient, thereby reducing the risk of heat transfer loss and improving the thermal insulation effect of the inorganic composite thermal insulation core material.

[0034] Specifically, the width of the inorganic thermal insulation block 2 is w1, and the value range of w1 is: 30cm≤w1≤60cm, the length of the inorganic thermal insulation block 2 is d1, and the value range of d1 is: 60cm≤d1≤120cm, the thickness of the inorganic thermal insulation block 2 is h3, and the value range of h3 is 5cm≤h3≤20cm. Based on the fact that several inorganic thermal insulation blocks 2 are embedded in the three-dimensional thin shell, the size of the inorganic thermal insulation block 2 is adjusted according to the spatial layout in the three-dimensional thin shell, so that several inorganic thermal insulation blocks 2 can be spliced ​​and filled in the three-dimensional thin shell. By having each inorganic thermal insulation block 2 with a certain volume, the convenience of splicing the several inorganic thermal insulation blocks 2 in the three-dimensional thin shell is improved.

[0035] Specifically, a fiber mesh cloth 4 may be provided on the thin cement-based surface layer 1. The fiber mesh cloth 4 may improve the tensile strength of the thin cement-based surface layer 1, so that the inorganic composite thermal insulation core material has good structural stability.

[0036] Furthermore, a thin layer of cement can be coated on the surface of the combination of the three-dimensional thin shell and the plurality of inorganic thermal insulation blocks 2, and the cement insulation layer can be initially solidified by being left to stand, and the fiber mesh cloth 4 can be covered on the surface of the initially solidified cement thin layer, and cement can be coated on the surface of the fiber mesh cloth 4 to form the thin cement-based surface layer 1 with a certain thickness.

[0037] Based on the operation of secondary cement coating, the fiber mesh cloth 4 is added into the thin cement-based surface layer 1 so that the fiber mesh cloth 4 and the thin cement-based surface layer 1 form an integrally formed structure, and the tensile strength of the thin cement-based surface layer 1 is improved based on the fiber mesh cloth 4.

[0038] The utility model provides an inorganic composite thermal insulation core material, which is composed of a three-dimensional thin shell through a plurality of reinforcing ribs 3, a plurality of inorganic thermal insulation blocks 2 are filled in the three-dimensional thin shell, and a thin cement-based surface layer 1 is formed on the surface of the three-dimensional thin shell. The inorganic thermal insulation blocks 2 are used to improve the fire resistance of the thermal insulation core material, and the use safety of the thermal insulation core material is improved. At the same time, the reinforcing ribs 3 and the thin cement-based surface layer 1 are used to improve the structural rigidity of the thermal insulation core material, and the installation and use reliability of the thermal insulation core material are improved.

[0039] In addition, the above embodiments of the present invention are introduced in detail. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. An inorganic composite thermal insulation core material, characterized in that: The inorganic composite thermal insulation core material comprises: a thin cement-based surface layer, a plurality of inorganic thermal insulation blocks and a plurality of reinforcing ribs; The plurality of reinforcing ribs form a three-dimensional thin shell structure, and the thin cement-based surface layer covers the surface of the three-dimensional thin shell structure; A receiving space is provided in the three-dimensional thin shell structure, and the plurality of inorganic heat-insulating blocks are filled in the receiving space.

2. The inorganic composite thermal insulation core material according to claim 1, characterized in that: The thickness of the thin cement-based surface layer is h1, and the value range of h1 is: 3mm≤h1≤10mm.

3. The inorganic composite thermal insulation core material according to claim 1, characterized in that: The thickness of the reinforcing rib is h2, and the value range of h2 is 10mm≤h2≤30mm.

4. The inorganic composite thermal insulation core material according to claim 1, characterized in that: The inorganic thermal insulation block material is foamed concrete.

5. The inorganic composite thermal insulation core material according to claim 1, characterized in that: The dry density of the inorganic thermal insulation block is m, and the value range of m is: 250kg / m 3 ≤m≤350kg / m 3 .

6. The inorganic composite thermal insulation core material according to claim 1, characterized in that: The heat transfer coefficient of the inorganic thermal insulation block is γ, and the value range of γ is: 0.07≤γ≤0.

09.

7. The inorganic composite thermal insulation core material according to claim 1, characterized in that: The width of the inorganic thermal insulation block is w1, and the value range of w1 is: 30cm≤w1≤60cm.

8. The inorganic composite thermal insulation core material according to claim 1, characterized in that: The length of the inorganic thermal insulation block is d1, and the value range of d1 is: 60cm≤d1≤120cm.

9. The inorganic composite thermal insulation core material according to claim 1, characterized in that: The thickness of the inorganic thermal insulation block is h3, and the value range of h3 is 5cm≤h3≤20cm.

10. The inorganic composite thermal insulation core material according to claim 1, characterized in that: A fiber mesh cloth is arranged in the thin cement-based surface layer.