Broach coating thickness measuring device

By designing a device including a carrier table, detection cover and laser tester, three-dimensional scanning and fast clamping and fixing of the broach surface is realized, and the detection efficiency and accuracy of the existing detection methods are solved. Problem, the efficiency and accuracy of coating thickness detection are significantly improved.

CN222144058UActive Publication Date: 2024-12-10HUNAN WALBO PRECISION TOOLS CO LTD
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Patent Information

Application Number
CN202420878290.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-10
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing broach coating thickness detection methods cannot achieve three-dimensional scanning, the detection process is cumbersome and the position of the broach cannot be limited, resulting in low detection efficiency and low accuracy.

Method used

A device including a carrier table, a detection cover, a laser tester and a driving motor is designed. Through the abnormal movement of the carrier table and the three-dimensional scanning of the laser tester, no dead angle detection of the broach surface is achieved, and the electric telescopic rod is passed. It works in concert with the drive motor to achieve quick clamping and fixing of the broach and multi-angle detection.

Benefits of technology

It improves the speed and accuracy of detection, reduces artificial operations, enhances detection efficiency and accuracy, and avoids displacement problems during the detection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating thickness measurement, and discloses a broach coating thickness measuring device which comprises a connecting base, and auxiliary supporting legs are fixedly connected to the two sides of the lower surface of the connecting base. According to the broach fixing device, a bearing table is arranged, a broach is vertically placed at the top end of the bearing table, at the moment, according to the type of the broach, a connecting arm is manually rotated to drive abutting blocks to move, the distance between the two abutting blocks is matched with the size of the broach, and when the broach is fixed, a second driving motor is started to drive a control panel to rotate; at the moment, the rotating control plate can drive a connecting plate to move, and traction force of the end of the control plate is applied to the connecting plate, so that a sliding plate is driven to move in a first mounting groove, two abutting blocks at the top end of a bearing table are driven to move in different directions, and rapid clamping and fixing of pulling can be achieved; and the position of the abutting block only needs to be pre-adjusted before the coating of the broach in the same batch is detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating thickness measurement, in particular to a broach coating thickness measuring device. Background Art

[0002] A broach is a forming tool used for broaching. There are multiple rows of teeth on the surface of the tool. The size and shape of each row of teeth increase and change from the cutting end to the cutting end. Before using the broach, its surface needs to be coated to extend its service life. After the coating of the broach is completed, the coating thickness needs to be tested on its surface to avoid excessive thickness and affect subsequent use.

[0003] However, the following problems still exist in actual use:

[0004] The existing detection is performed by laser scanning. The existing detection directly places the broach on the workbench. This method cannot form a three-dimensional scan of the broach, and can only perform single-sided detection on the broach. The detection process is cumbersome and requires manual replacement of the detection surface of the broach, which affects the detection efficiency. At the same time, during the broach detection process, its position cannot be limited, which leads to displacement during the detection process, affecting the detection accuracy. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a broach coating thickness measuring device, which has the advantages of rapid positioning and rapid detection, and solves the problems raised in the background technology.

[0006] The utility model provides the following technical solutions: a broach coating thickness measuring device, comprising a connecting base, auxiliary legs are fixedly connected to both sides of the lower surface of the connecting base, extension brackets are fixedly connected to both sides of the upper surface of the connecting base, a first drive motor is fixedly connected to the lower surface of the connecting base, the output shaft of the first drive motor is fixedly connected to a bearing platform, the bearing platform is located on the upper surface of the connecting base, a detection cover is provided directly above the bearing platform, a connecting arm is fixedly connected to the side of the detection cover, and the surface of the extension bracket, the connecting arm is slidably engaged with the empty slot.

[0007] Preferably, a laser tester is fixedly connected to the inner wall of the detection cover, an electric telescopic rod is fixedly connected to the top end of the extension bracket, and the bottom end of the electric telescopic rod is fixedly connected to the connecting arm.

[0008] Preferably, a mounting groove 1 is provided on the surface of the supporting platform, a sliding plate is slidably clamped inside the mounting groove 1, a fixed plate is fixedly connected to the top of the sliding plate, a limiting cross bar is slidably inserted into the surface of the fixed plate, one end of the limiting cross bar is fixedly connected to an abutment block, and a threaded push rod is rotatably connected to the side of the abutment block.

[0009] Preferably, an installation groove 2 is opened on the inner top wall of the support platform, and a second drive motor is fixedly installed inside the installation groove 2. The bottom end of the second drive motor is fixedly connected to a control plate, and both ends of the control plate are rotatably connected to connecting plates. The surface of the connecting plate is rotatably connected to a hinge block, and the hinge block is fixedly connected to the sliding plate.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. By providing a carrying platform, the broach is placed vertically on the top of the carrying platform. At this time, according to the model of the broach, the connecting arm is manually rotated to drive the position of the abutment block to move, so that the spacing between the two abutment blocks matches the size of the broach. When the broach is fixed, the second drive motor is started to drive the control plate to rotate. At this time, the rotating control plate will drive the connecting plate to move, and the traction force of the end of the control plate is applied to the connecting plate, thereby driving the sliding plate to move inside the installation groove 1, thereby driving the two abutment blocks on the top of the carrying platform to move in different directions, so as to realize the rapid clamping and fixing of the pull. During the use of the device, it is only necessary to pre-adjust the position of the abutment block before the coating inspection of the broaches of the same batch. Subsequently, the abutment block can be driven to move by the second drive motor to quickly clamp and fix the broach, which greatly improves the work efficiency and convenience.

[0012] 2. By setting up a laser tester, during detection, the electric telescopic rod is started to drive the connecting arm to move up and down inside the empty slot, and then the position of the detection cover is driven to move up and down, and then the laser tester scans the surface of the broach up and down. At the same time, the first drive motor drives the support platform to rotate, and then drives the broach to rotate, so that the laser tester can scan the surface of the broach without blind spots. The device greatly improves the speed of detecting the coating thickness on the surface of the broach and the accuracy of the data through three-dimensional laser scanning detection of the broach surface without blind spots. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0014] Figure 2 This is a schematic diagram of the structure of the load-bearing platform of the utility model;

[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the load-bearing platform of the utility model.

[0016] In the figure: 1. connecting base; 2. extension bracket; 3. auxiliary support leg; 4. first drive motor; 5. mounting slot one; 6. sliding plate; 7. fixing plate; 8. limiting cross bar; 9. abutment block; 10. threaded push rod; 11. hinge block; 12. mounting slot two; 13. bearing platform; 14. second drive motor; 15. control board; 16. connecting plate; 17. empty slot; 18. detection cover; 19. laser tester; 20. connecting arm; 21. electric telescopic rod. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Reference Figure 1-3 A device for measuring the coating thickness of a broach comprises a connecting base 1, auxiliary legs 3 are fixedly connected to both sides of the lower surface of the connecting base 1, extension brackets 2 are fixedly connected to both sides of the upper surface of the connecting base 1, a first drive motor 4 is fixedly connected to the lower surface of the connecting base 1, a bearing platform 13 is fixedly connected to the output shaft of the first drive motor 4, the bearing platform 13 is located on the upper surface of the connecting base 1, a detection cover 18 is provided directly above the bearing platform 13, a connecting arm 20 is fixedly connected to the side of the detection cover 18, and the surface of the extension bracket 2, the connecting arm 20 is slidably engaged with the empty slot 17.

[0019] The inner wall of the detection cover 18 is fixedly connected with a laser tester 19 , the top end of the extension bracket 2 is fixedly connected with an electric telescopic rod 21 , and the bottom end of the electric telescopic rod 21 is fixedly connected with the connecting arm 20 .

[0020] Among them, the surface of the supporting platform 13 is provided with an installation groove 5, the inside of the installation groove 5 is slidably clamped with a sliding plate 6, the top of the sliding plate 6 is fixedly connected with a fixed plate 7, the surface of the fixed plate 7 is slidably inserted with a limiting cross bar 8, one end of the limiting cross bar 8 is fixedly connected with an abutment block 9, and the side of the abutment block 9 is rotatably connected with a threaded push rod 10.

[0021] Among them, the inner top wall of the supporting platform 13 is provided with an installation groove 2 12, and the inside of the installation groove 2 12 is fixedly installed with a second driving motor 14, the bottom end of the second driving motor 14 is fixedly connected with a control board 15, both ends of the control board 15 are rotatably connected with a connecting plate 16, the surface of the connecting plate 16 is rotatably connected with a hinge block 11, and the hinge block 11 is fixedly connected to the sliding plate 6.

[0022] Working principle: when the device is in use, a bearing platform 13 is provided, and the broach is placed vertically on the top of the bearing platform 13. At this time, according to the model of the broach, the connecting arm 20 is manually rotated to drive the position of the abutment block 9 to move, so that the spacing between the two abutment blocks 9 matches the size of the broach. When the broach is fixed, the second drive motor 14 is started to drive the control plate 15 to rotate. At this time, the rotating control plate 15 will drive the connecting plate 16 to move, and the traction force of the end of the control plate 15 is applied to the connecting plate 16, thereby driving the sliding plate 6 to move inside the installation groove 5, thereby driving the two abutment blocks 9 at the top of the bearing platform 13 to move in different directions, so that the pull can be quickly clamped and fixed. During use, it is only necessary to pre-adjust the position of the abutment block 9 before inspecting the coating of the same batch of broaches. Subsequently, the abutment block 9 can be driven to move by the second drive motor 14 to quickly clamp and fix the broach. The electric telescopic rod 21 is started to drive the connecting arm 20 to move up and down inside the empty slot 17, and then the position of the detection cover 18 is driven to move up and down, and then the laser tester 19 scans the surface of the broach up and down. At the same time, the first drive motor 4 drives the supporting platform 13 to rotate, and then drives the broach to rotate, so that the laser tester 19 can scan the surface of the broach without blind spots. The device detects the surface of the broach with three-dimensional laser scanning without blind spots.

[0023] In the description, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, "plurality" means two or more.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A broach coating thickness measuring device, characterized in that: The invention comprises a connecting base (1), auxiliary legs (3) are fixedly connected to both sides of the lower surface of the connecting base (1), extension brackets (2) are fixedly connected to both sides of the upper surface of the connecting base (1), a first drive motor (4) is fixedly connected to the lower surface of the connecting base (1), an output shaft of the first drive motor (4) is fixedly connected to a bearing platform (13), the bearing platform (13) is located on the upper surface of the connecting base (1), a detection cover (18) is provided directly above the bearing platform (13), a connecting arm (20) is fixedly connected to the side of the detection cover (18), and the connecting arm (20) is slidably engaged with the empty slot (17) on the surface of the extension bracket (2).

2. A broach coating thickness measuring device according to claim 1, characterized in that: The inner wall of the detection cover (18) is fixedly connected to a laser tester (19), the top end of the extension bracket (2) is fixedly connected to an electric telescopic rod (21), and the bottom end of the electric telescopic rod (21) is fixedly connected to a connecting arm (20).

3. The broach coating thickness measuring device according to claim 1, characterized in that: The surface of the supporting platform (13) is provided with an installation groove (5), the interior of the installation groove (5) is slidably connected with a sliding plate (6), the top end of the sliding plate (6) is fixedly connected with a fixing plate (7), the surface of the fixing plate (7) is slidably inserted with a limiting cross bar (8), one end of the limiting cross bar (8) is fixedly connected with an abutment block (9), and the side of the abutment block (9) is rotatably connected with a threaded push rod (10).

4. The broach coating thickness measuring device according to claim 1, characterized in that: The inner top wall of the support platform (13) is provided with a second installation groove (12), a second drive motor (14) is fixedly installed inside the second installation groove (12), the bottom end of the second drive motor (14) is fixedly connected to a control board (15), both ends of the control board (15) are rotatably connected to connecting plates (16), the surface of the connecting plate (16) is rotatably connected to a hinge block (11), and the hinge block (11) is fixedly connected to the sliding plate (6).