MES-based bearing production detection device

Abstract

The utility model relates to the technical field of detection devices, in particular to an MES-based bearing production detection device, which comprises a detection device main body and a fixed table fixedly connected with the detection device main body, and is characterized in that a rotating assembly is fixedly arranged on one side of the upper surface of the fixed table and comprises a supporting table and a first motor; a rotary table is movably arranged above the supporting table, a sliding rod is fixedly installed on the upper surface of the rotary table, a cross-shaped sliding frame is slidably connected to the outer side of the sliding rod, and clamping assemblies are fixedly installed at the four ends of the cross-shaped sliding frame. According to the utility model, when the bearing ring moves on the production line through the clamping assembly, the bearing ring can be moved to the detection area of the detection device, and the size of the bearing ring can be detected, thereby replacing a mode that the stacked bearing ring is manually turned over for detection after the bearing ring is stored on a net basket shelf, facilitating the rapid detection of each bearing ring, and improving the detection efficiency. The size detection of the bearing ring is more convenient, and the missing detection of the bearing ring is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a bearing production detection device based on MES. Background Art

[0002] The production process monitoring of the MES system focuses on the monitoring of material transportation and quality indicators between the production process and the technological process. It is based on the real-time data of the production process and uses the configuration technology of the MES system to realize real-time monitoring of the production progress, process quality, and material consumption of production workshops, power energy workshops, auxiliary material warehouses, finished product warehouses and other production areas. Bearings are an important component in contemporary mechanical equipment. Its main function is to support mechanical rotating bodies. Due to differences in manufacturing precision and material uniformity, the production quality of bearings needs to be monitored through the MES system during the bearing production process.

[0003] After forging, some existing bearing rings will have certain errors in size, so the size of the bearing rings needs to be inspected. However, the bearing rings are mostly stored directly and messily in mesh basket shelves. When there are many bearing rings stacked, it is difficult for inspectors to turn over the bearing rings, which makes it inconvenient to inspect the bearing rings on the lower layer, and the inspection method is inconvenient. Utility Model Content

[0004] The purpose of the utility model is to provide a bearing production detection device based on MES to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A bearing production detection device based on MES, comprising a detection device main body and a fixed table for fixedly connected to the detection device main body, a rotating component is fixedly provided on one side of the upper surface of the fixed table, the rotating component comprises a support table and a No. 1 motor, a turntable is movably provided above the support table, a sliding rod is fixedly installed on the upper surface of the turntable, a cross slide is slidably connected to the outer side of the sliding rod, a clamping component is fixedly installed on all four ends of the cross slide, the clamping component comprises a fixed frame, a fixed plate and a rotating plate, the fixed plate is fixedly installed on the inner surface of the fixed frame, a plurality of sliding grooves are equidistantly provided on one side surface of the fixed plate, a slider is slidably connected inside the sliding groove, and a clamping plate is fixedly installed on one side surface of the slider.

[0007] Furthermore, the No. 1 motor is fixedly embedded and installed on the upper surface of the fixed platform, the lower end of the support platform is fixedly connected to the fixed platform, a conductive slip ring is fixedly embedded and installed on the upper surface of the support platform, the lower end of the turntable passes through the conductive slip ring and is fixedly connected to the output end of the No. 1 motor, and the turntable is fixedly connected to the inner ring of the conductive slip ring.

[0008] Furthermore, a No. 2 motor is fixedly mounted on the upper end surface of the slide rod, a lead screw is fixedly mounted on the output end of the No. 2 motor, the lead screw passes through the cross slide and is screwed together with the cross slide, and a plurality of ball bearings are equidistantly and movably embedded on the lower surface of the turntable.

[0009] Furthermore, the rotating plate is rotatably connected to the inner surface of the fixed frame, the fixed frame is fixedly connected to the cross slide, a plurality of arc grooves are equidistantly formed on one side surface of the rotating plate, and one end of the sliding block passes through the slide groove and is slidably connected to the arc groove.

[0010] Furthermore, a fixing frame is fixedly mounted on one side surface of the fixing frame, a No. 3 motor is fixedly mounted on the inner surface of the fixing frame, and an output end of the No. 3 motor is fixedly connected to the rotating plate.

[0011] Furthermore, a material discharge trough is provided on the upper surface of the fixed table, a material discharge assembly is movably provided inside the material discharge trough, the material discharge assembly includes a support plate and an electric push rod, a rotating rod is fixedly installed on one side surface of the support plate, the rotating rod passes through the material discharge trough, and is rotatably connected to the material discharge trough.

[0012] Preferably, two ends of the electric push rod are rotatably connected to two connection seats of different sizes, and the two connection seats are fixedly connected to the support plate and the fixing platform respectively.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The No. 1 motor is operated to drive the turntable and the slide bar to rotate and adjust the positions of multiple clamping assemblies. Only two of the four clamping assemblies are used for clamping, so that the bearing ring above the support plate can be moved out during continuous rotation. The clamping assembly clamps the bearing ring from the production line and the bearing ring on the support plate at the same time, which reduces the time for taking and placing the bearing ring. The No. 2 motor is operated to drive the screw rod to rotate. The cross slide is screwed together with the screw rod to slide up and down along the slide bar, which is convenient for placing and taking the bearing ring. Therefore, when the bearing ring moves on the production line, the clamping assembly can move the bearing ring to the detection area of ​​the detection device body to detect its size, instead of manually turning over the stacked bearing rings after the bearing rings are stored in the net basket shelf for detection. This facilitates the rapid detection of each bearing ring, makes the size detection of the bearing ring more convenient, and avoids the missed detection of the bearing ring.

[0015] 2. The No. 3 motor runs, driving the rotating plate to rotate, so that the arc groove pushes the slider to slide inside the slide groove, adjusts the distance between multiple clamping plates, and clamps and places the bearing ring.

[0016] 3. When the main body of the detection device detects that the size of the bearing ring is unqualified, the electric push rod shrinks, and through the rotation connection with the connecting seat, the support plate is turned over inside the discharge chute, and the unqualified bearing ring is discharged from the bottom of the main body of the detection device. On the contrary, when the bearing ring is qualified, a clamping component at the rear is in an empty state, clamping it, and placing it on the production line while continuing to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the vertical cross-section structure of the rotating component part in the utility model;

[0019] Figure 3 This is a schematic diagram of the disassembly structure of the clamping assembly in the utility model;

[0020] Figure 4 It is a schematic diagram of the side section structure of the clamping assembly in the utility model;

[0021] Figure 5 It is a schematic diagram of the vertical section structure of the blanking component in the utility model.

[0022] In the figure: 1. detection device body; 101. fixed table; 102. unloading chute; 2. unloading assembly; 201. support plate; 202. rotating rod; 203. electric push rod; 204. connecting seat; 3. rotating assembly; 301. support table; 302. No. 1 motor; 303. conductive slip ring; 304. turntable; 305. slide rod; 306. cross slide; 307. No. 2 motor; 308. lead screw; 309. ball; 4. clamping assembly; 401. fixed frame; 402. fixed plate; 403. slide chute; 404. turntable; 405. arc groove; 406. fixed frame; 407. No. 3 motor; 408. slider; 409. clamping plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 5In an embodiment of the utility model, a bearing production detection device based on MES includes a detection device body 1 and a fixed table 101 for being fixedly connected to the detection device body 1. A rotating component 3 is fixedly provided at one side of the upper surface of the fixed table 101. The rotating component 3 includes a support table 301 and a No. 1 motor 302. A turntable 304 is movably provided above the support table 301. A slide bar 305 is fixedly installed on the upper surface of the turntable 304. A cross slide 306 is slidably connected to the outer side of the slide bar 305. A clamping component 4 is fixedly installed at all four ends of the cross slide 306. The clamping component 4 includes a fixed frame 401, a fixed plate 402 and a rotating plate 404. The fixed plate 402 is fixedly installed on the inner surface of the fixed frame 401. A plurality of slide grooves 403 are equidistantly provided on one side surface of the fixed plate 402. A slider 408 is slidably connected inside the slide groove 403. A clamping plate 409 is fixedly installed on one side surface of the slider 408.

[0025] Specifically, the fixed table 101 is fixed on one side of the production line so that the clamping assembly 4 can clamp the bearing ring on the production line. The rotating assembly 3 operates to drive multiple clamping assemblies 4 to rotate, remove the bearing ring from the production line and place it for inspection. After inspection, the bearing ring that meets the requirements is placed back on the production line.

[0026] Embodiment 1

[0027] like Figure 2 As shown, in this embodiment, motor No. 1 302 is fixedly embedded and installed on the upper surface of the fixed table 101, the lower end of the support table 301 is fixedly connected to the fixed table 101, a conductive slip ring 303 is fixedly embedded and installed on the upper surface of the support table 301, the lower end of the turntable 304 penetrates the conductive slip ring 303 and is fixedly connected to the output end of motor No. 1 302, and the turntable 304 is fixedly connected to the inner ring of the conductive slip ring 303; motor No. 2 307 is fixedly installed on the upper end surface of the slide rod 305, a screw rod 308 is fixedly installed on the output end of motor No. 2 307, the screw rod 308 penetrates the cross slide 306, and is screwed together with the cross slide 306, and a plurality of balls 309 are equidistantly and movably embedded and installed on the lower surface of the turntable 304.

[0028] In this embodiment, for the sake of clarity of description, the screw rod 308 is taken as an example in which the screw rod 308 passes through the cross slide 306 and is screwed together with the cross slide 306. The No. 1 motor 302 is operated to drive the turntable 304 and the slide rod 305 to rotate, and the positions of the multiple clamping assemblies 4 are adjusted. Only two of the four clamping assemblies 4 are clamped, so that the bearing ring above the support plate 201 can be moved out during continuous rotation. The clamping assembly 4 can clamp the bearing ring from the production line and the bearing ring on the support plate 201 at the same time, which reduces the time for taking and placing the bearing ring. The No. 2 motor 307 operates, driving the screw rod 308 to rotate, and through the screw rod 308 and the cross slide 306 being screwed together, the cross slide 306 slides up and down along the slide rod 305, which is convenient for placing and taking the bearing ring, so that when the bearing ring moves on the production line, the bearing ring can be moved to the detection area of ​​the detection device body 1 through the clamping component 4 to detect its size, instead of the method of manually turning over the stacked bearing rings after the bearing rings are stored in the net basket shelf for detection, which is convenient for quickly detecting each bearing ring, making the size detection of the bearing ring more convenient and avoiding the missed detection of the bearing ring.

[0029] like Figure 3-4 As shown, in this embodiment, the rotating plate 404 is rotatably connected to the inner surface of the fixed frame 401, the fixed frame 401 is fixedly connected to the cross slide 306, a plurality of arc grooves 405 are equidistantly provided on one side surface of the rotating plate 404, one end of the slider 408 passes through the slide groove 403 and is slidably connected to the arc groove 405; a fixing frame 406 is fixedly installed on one side surface of the fixed frame 401, a No. 3 motor 407 is fixedly installed on the inner surface of the fixing frame 406, and the output end of the No. 3 motor 407 is fixedly connected to the rotating plate 404.

[0030] During specific implementation, the third motor 407 runs, driving the rotating plate 404 to rotate, so that the arc groove 405 pushes the slider 408 to slide inside the slide groove 403, adjusts the distance between the multiple clamping plates 409, and clamps and places the bearing ring.

[0031] Embodiment 2

[0032] On the basis of the first embodiment, in order to solve the problem that the unqualified bearing rings in the first embodiment are difficult to distinguish and store.

[0033] like Figure 1 and 5As shown, in this embodiment, a material discharge trough 102 is opened on the upper surface of the fixed table 101, and a material discharge component 2 is movably arranged inside the material discharge trough 102. The material discharge component 2 includes a support plate 201 and an electric push rod 203. A rotating rod 202 is fixedly installed on one side surface of the support plate 201. The rotating rod 202 passes through the material discharge trough 102 and is rotatably connected to the material discharge trough 102; two ends of the electric push rod 203 are rotatably connected to two connecting seats 204 of different sizes, and the two connecting seats 204 are fixedly connected to the support plate 201 and the fixed table 101, respectively.

[0034] In specific implementation, when the detection device body 1 detects that the size of the bearing ring is unqualified, the electric push rod 203 contracts, and through the rotation connection with the connecting seat 204, the support plate 201 is flipped inside the discharge chute 102, and the unqualified bearing ring is discharged from the bottom of the detection device body 1. On the contrary, when the bearing ring is qualified, a clamping assembly 4 at the rear is in an empty state, clamps it, and places it on the production line while continuing to rotate.

[0035] In the present invention, in order to facilitate the operator to control the utility model, a PLC controller can be set up, and the electric push rod 203, motor No. 1 302, motor No. 2 307 and motor No. 3 407 are all electrically connected to the PLC controller. The PLC controller is a prior art and will not be described in detail here.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A bearing production detection device based on MES, characterized in that: The invention comprises a detection device body and a fixed platform for being fixedly connected with the detection device body, a rotating assembly is fixedly provided on one side of the upper surface of the fixed platform, the rotating assembly comprises a support platform and a No. 1 motor, a turntable is movably provided above the support platform, a sliding rod is fixedly installed on the upper surface of the turntable, a cross slide is slidably connected to the outer side of the sliding rod, a clamping assembly is fixedly installed on four ends of the cross slide, the clamping assembly comprises a fixed frame, a fixed plate and a rotating plate, the fixed plate is fixedly installed on the inner surface of the fixed frame, a plurality of sliding grooves are equidistantly provided on one side surface of the fixed plate, a sliding block is slidably connected inside the sliding groove, and a clamping plate is fixedly installed on one side surface of the sliding block.

2. A bearing production detection device based on MES according to claim 1, characterized in that: The No. 1 motor is fixedly embedded and installed on the upper surface of the fixed platform, the lower end of the support platform is fixedly connected to the fixed platform, a conductive slip ring is fixedly embedded and installed on the upper surface of the support platform, the lower end of the turntable passes through the conductive slip ring and is fixedly connected to the output end of the No. 1 motor, and the turntable is fixedly connected to the inner ring of the conductive slip ring.

3. The bearing production detection device based on MES according to claim 1 is characterized in that: A No. 2 motor is fixedly mounted on the upper end surface of the slide rod, a lead screw is fixedly mounted on the output end of the No. 2 motor, the lead screw passes through the cross slide and is screwed together with the cross slide, and a plurality of ball bearings are equidistantly and movably embedded on the lower surface of the turntable.

4. The bearing production detection device based on MES according to claim 1 is characterized in that: The rotating plate is rotatably connected to the inner surface of the fixed frame, the fixed frame is fixedly connected to the cross slide, a plurality of arc grooves are equidistantly provided on one side surface of the rotating plate, and one end of the sliding block passes through the sliding groove and is slidably connected to the arc groove.

5. The bearing production detection device based on MES according to claim 1 is characterized in that: A fixing frame is fixedly mounted on one side surface of the fixing frame, a No. 3 motor is fixedly mounted on the inner side surface of the fixing frame, and an output end of the No. 3 motor is fixedly connected to the rotating plate.

6. The bearing production detection device based on MES according to claim 1 is characterized in that: A material discharge trough is provided on the upper surface of the fixed table, a material discharge assembly is movably provided inside the material discharge trough, the material discharge assembly comprises a support plate and an electric push rod, a rotating rod is fixedly mounted on one side surface of the support plate, the rotating rod passes through the material discharge trough, and is rotatably connected to the material discharge trough.

7. A bearing production detection device based on MES according to claim 6, characterized in that: The two ends of the electric push rod are rotatably connected to two connection seats of different sizes, and the two connection seats are fixedly connected to the support plate and the fixing platform respectively.

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