Welding seam leakage point detection device for steam pipeline construction

By designing a steam pipeline detection device with arc-shaped connecting plates and sponge pads, the time-consuming, labor-intensive and omission problems in the prior art are solved, and efficient leakage detection of pipelines of different pipe diameters is achieved.

CN222144423UActive Publication Date: 2024-12-10XINJIANG HUTUBI HUAYI MUNICIPAL ENG CO LTD
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Patent Information

Application Number
CN202420169002.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2024-12-10
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The existing steam pipeline leakage point detection method requires manual application of soapy water, which is time-consuming and labor-intensive and easy to miss, and it is impossible to effectively detect pipeline leakage points of different pipe diameters.

Method used

A steam pipeline construction weld leak detection device is designed, using a combination of arc-shaped connecting plate and sponge pad. By screwing the locking screw, the sponge pad is tightly attached to the pipe wall. The handheld handle is easy to apply soapy water evenly, suitable for Pipeline inspection of different pipe diameters.

Benefits of technology

It realizes time-saving and labor-saving in the inspection process, ensures uniformity of application, avoids missed application, and can effectively identify pipeline leakage points.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steam pipeline construction weld leakage point detection device which comprises arc-shaped connecting plates, the two arc-shaped connecting plates are placed at a pipe section where leakage points need to be detected, a smearing sponge pad is in close contact with the outer side wall of the pipe section, one ends of the two arc-shaped connecting plates are rotationally connected, and the two arc-shaped connecting plates can rotate relatively. Through the arrangement mode, the device can perform leakage point detection on steam pipelines with different pipe diameters; when the device is used, the device is installed at a pipe section where leakage points need to be detected, the locking screw is screwed to enable the two arc-shaped connecting plates to drive the smearing sponge pad to be tightly attached to the outer side wall of the pipe section but not locked, the whole device is rotated by holding the handle with a hand, soapy water is evenly smeared on the outer wall of the pipe section through the smearing sponge pad, and the device is moved towards the side after smearing is completed. And a leak point can be found by carefully observing whether bubbles exist or not. When the device is used for smearing soapy water, time and labor are saved, smearing is uniform, and the situation of missing smearing is avoided for the detected pipe section.
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Description

Technical Field

[0001] The utility model relates to the technical field of leakage detection, and specifically relates to a device for detecting leakage of a weld seam during construction of a steam pipeline. Background Art

[0002] Steam has a large heat loss during the transmission process. As a steam transmission pipeline, the sealing of the steam pipeline has become one of the key inspection items. The leakage detection of the steam pipeline is not only related to the insulation and effective transmission of steam, but also to the safety of the surrounding areas of the steam pipeline. The leakage detection of the steam pipeline is a regular inspection item. The existing detection method generally detects the important pipe sections by applying soapy water. The location of the leakage is detected by applying soapy water on the pipe section and observing whether the soapy water has bubbles. The existing detection method has simple tools and convenient observation, but it requires manual application of soapy water, which is time-consuming and labor-intensive, and there is a possibility of missing the application. Therefore, a steam pipeline construction weld leakage detection device is proposed. Utility Model Content

[0003] The utility model aims to provide a steam pipeline construction weld leak detection device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steam pipeline construction weld leak detection device, comprising symmetrically arranged arc connecting plates, the inner side walls of which are fixedly connected with a smear sponge pad, two of the arc connecting plates are placed at the pipe section where leaks need to be detected, the smear sponge pad is in close contact with the outer side wall of the pipe section, one end of the two arc connecting plates is rotatably connected, and the two arc connecting plates can rotate relatively, such an arrangement enables the device to detect leaks on steam pipelines with different pipe diameters, the other ends of the two arc connecting plates are fixedly connected with connecting ear plates, threaded holes are provided on the connecting ear plates, and locking screws are threadedly connected to the two connecting ear plates, By screwing the locking screw, the two connecting ear plates are close to each other, so that the arc-shaped connecting plate drives the smear sponge pad to be close to the pipe wall. A hand handle is fixedly connected to the outer wall of the arc-shaped connecting plate. When using the device, soapy water is added to the smear sponge pad in advance. After the smear sponge pad absorbs enough soapy water, the device is installed at the pipe section where the leak point needs to be detected. The locking screw is tightened so that the two arc-shaped connecting plates with the smear sponge pad are close to the outer wall of the pipe section but not locked. The hand handle is held and the device is rotated as a whole to make the smear sponge pad evenly smear the soapy water on the outer wall of the pipe section. After smearing, the device is moved to the side to expose the smeared area. The leak point can be found by carefully observing whether there is bubbling.

[0005] Preferably, the smear sponge pad is an arc-shaped sponge pad, the shape of which matches the shape of the arc-shaped connecting plate, and the arc-shaped sponge pad is more suitable for smearing the outer wall of the tube.

[0006] Preferably, the smear sponge pad is fixedly bonded to the inner side wall of the arc-shaped connecting plate.

[0007] Preferably, the rotating connection ends of the two arc-shaped connecting plates are fixedly connected to elastic connecting plates, wherein the end of one of the elastic connecting plates is fixedly connected to a connecting sleeve, and the end of the other elastic connecting plate is fixedly connected to a sleeve column, and the sleeve column is rotatably connected in the connecting sleeve, and a rotating connection between the two elastic connecting plates is established through the connecting sleeve and the sleeve column.

[0008] Preferably, the sleeve includes a column, both ends of which are fixedly connected to limiting plates, the column is rotatably connected in the connecting sleeve, the limiting plates are located at both ends of the connecting sleeve, and the limiting plates are fixedly connected to the ends of the elastic connecting plate, the limiting plates limit the column in the connecting sleeve to ensure that the connecting sleeve and the column can rotate relative to each other.

[0009] Preferably, the hand-held handle is a cylindrical rod structure, which is convenient for hand-holding.

[0010] Preferably, a bent plate is integrally formed at the outer end of the connecting ear plate, and the setting of the bent plate makes the connecting ear plate easy to hold, so that the threaded holes on the two connecting ear plates are aligned, which facilitates the insertion of the locking screw and makes the connecting ear plates relatively fixed.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) By placing two arc-shaped connecting plates at the pipe section where leakage detection is required, applying a sponge pad to make close contact with the outer wall of the pipe section, and rotating one end of the two arc-shaped connecting plates, the two arc-shaped connecting plates can rotate relative to each other. This arrangement enables the device to detect leakage points of steam pipelines with different pipe diameters;

[0013] (2) By screwing the locking screw, the two connecting ear plates are close to each other, so that the arc-shaped connecting plate drives the smear sponge pad to be close to the pipe wall, which is easy to operate;

[0014] (3) A handle is fixedly connected to the outer wall of the arc-shaped connecting plate. When using this device, add soapy water to the sponge pad in advance. After the sponge pad absorbs enough soapy water, install the device at the pipe section where the leak needs to be detected. Tighten the locking screw so that the two arc-shaped connecting plates with the sponge pads are close to the outer wall of the pipe section but not locked. Hold the handle and rotate the device as a whole so that the sponge pad evenly applies soapy water to the outer wall of the pipe section. After applying, move the device to the side to expose the applied area. Carefully observe whether there is bubbling to find the leak. Using this device to apply soapy water saves time and effort, and the application is even, which is targeted at the pipe section to be tested, avoiding the situation of missing the application. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the main structure front view of the utility model;

[0016] Figure 2 It is a partial schematic diagram of the main structure of the utility model;

[0017] Figure 3 This is the front view of the connecting sleeve and sleeve column of the utility model.

[0018] In the figure: 1-arc connecting plate, 2-spreading sponge pad, 3-connecting ear plate, 4-threaded hole, 5-locking screw, 6-handle, 7-elastic connecting plate, 8-connecting sleeve, 9-sleeve column, 901-column, 902-limiting plate, 10-bent plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example:

[0021] See also Figure 1-3The utility model provides the following technical solutions: a steam pipeline construction weld leakage detection device, comprising a symmetrically arranged arc connecting plate 1, a smear sponge pad 2 is fixedly connected to the inner wall of the arc connecting plate 1, two arc connecting plates 1 are placed at the pipe section where the leakage needs to be detected, the smear sponge pad 2 is in close contact with the outer wall of the pipe section, one end of the two arc connecting plates 1 is rotatably connected, and the two arc connecting plates 1 can rotate relatively. This arrangement enables the device to perform leakage detection on steam pipelines with different pipe diameters, the other ends of the two arc connecting plates 1 are fixedly connected to a connecting ear plate 3, a threaded hole 4 is opened on the connecting ear plate 3, and a locking screw 5 is threadedly connected to the two connecting ear plates 3. By rotating Tighten the locking screw 5 so that the two connecting ear plates 3 are close to each other, thereby making the arc-shaped connecting plate 1 drive the smear sponge pad 2 to be close to the pipe wall. A hand handle 6 is fixedly connected to the outer wall of the arc-shaped connecting plate 1. When using the device, add soapy water to the smear sponge pad 2 in advance. After the smear sponge pad 2 absorbs enough soapy water, install the device at the pipe section where the leak point needs to be detected. Tighten the locking screw 5 so that the two arc-shaped connecting plates 1 with the smear sponge pad 2 are close to the outer wall of the pipe section but not locked. Hold the hand handle 6 and rotate the device as a whole so that the smear sponge pad 2 evenly smears the soapy water on the outer wall of the pipe section. After smearing, move the device to the side to expose the smearing area. Carefully observe whether there is bubbling to find the leak point.

[0022] Specifically, the smear sponge pad 2 is an arc-shaped sponge pad, the shape of which matches the shape of the arc-shaped connecting plate 1 , and the arc-shaped sponge pad is more suitable for smearing the outer wall of the tube.

[0023] Specifically, the smear sponge pad 2 is fixedly bonded to the inner wall of the arc-shaped connecting plate 1 .

[0024] Specifically, the rotating connection ends of the two arc-shaped connecting plates 1 are fixedly connected to an elastic connecting plate 7, wherein the end of one of the elastic connecting plates 7 is fixedly connected to a connecting sleeve 8, and the end of the other elastic connecting plate 7 is fixedly connected to a sleeve column 9, and the sleeve column 9 is rotatably connected in the connecting sleeve 8, and a rotating connection between the two elastic connecting plates 7 is established through the connecting sleeve 8 and the sleeve column 9.

[0025] Specifically, the sleeve 9 includes a column 901, both ends of which are fixedly connected to a limiting plate 902, the column 901 is rotatably connected in the connecting sleeve 8, the limiting plate 902 is located at both ends of the connecting sleeve 8, and the limiting plate 902 is fixedly connected to the end of the elastic connecting plate 7, the limiting plate 902 limits the column 901 in the connecting sleeve 8, ensuring that the connecting sleeve 8 and the column 901 can rotate relative to each other.

[0026] Specifically, the handle 6 is a cylindrical rod structure, which is convenient for handholding.

[0027] Specifically, a bent plate 10 is integrally formed at the outer end of the connecting ear plate 3. The setting of the bent plate 10 makes the connecting ear plate 3 easy to hold, so that the threaded holes 4 on the two connecting ear plates 3 are aligned, which is convenient for inserting the locking screw 5 and making the connecting ear plates 3 relatively fixed.

[0028] Working principle: Place two arc-shaped connecting plates 1 at the pipe section where leakage detection is required, apply sponge pad 2 in close contact with the outer wall of the pipe section, rotate one end of the two arc-shaped connecting plates 1, and the two arc-shaped connecting plates 1 can rotate relative to each other. This arrangement enables the device to detect leakage of steam pipelines with different pipe diameters. The other ends of the two arc-shaped connecting plates 1 are fixedly connected with connecting ear plates 3, and threaded holes 4 are provided on the connecting ear plates 3. The two connecting ear plates 3 are threadedly connected with locking screws 5. By screwing the locking screws 5, the two connecting ear plates 3 are close to each other, so that the arc-shaped connecting plates 1 drive The smear sponge pad 2 is tightly attached to the pipe wall, and a hand handle 6 is fixedly connected to the outer wall of the arc-shaped connecting plate 1. When using the device, add soapy water to the smear sponge pad 2 in advance. After the smear sponge pad 2 absorbs enough soapy water, install the device at the pipe section where the leak point needs to be detected, tighten the locking screw 5 so that the two arc-shaped connecting plates 1 with the smear sponge pad 2 are close to the outer wall of the pipe section but not locked, hold the hand handle 6 and rotate the entire device so that the smear sponge pad 2 evenly smears the soapy water on the outer wall of the pipe section. After smearing, move the device to the side to expose the smeared area, and carefully observe whether there is bubbling to find the leak point.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A steam pipeline construction weld leak detection device, characterized in that: The invention comprises a symmetrically arranged arc-shaped connecting plate (1), the inner side wall of which is fixedly connected a smear sponge pad (2), one end of the two arc-shaped connecting plates (1) is rotatably connected, the other ends of the two arc-shaped connecting plates (1) are fixedly connected to connecting ear plates (3), the connecting ear plates (3) are provided with threaded holes (4), the two connecting ear plates (3) are commonly threadedly connected to locking screws (5), and the outer side wall of the arc-shaped connecting plate (1) is fixedly connected to a hand-held handle (6).

2. A steam pipeline construction weld leak detection device according to claim 1, characterized in that: The smear sponge pad (2) is an arc-shaped sponge pad, and the shape of the smear sponge pad (2) matches the shape of the arc-shaped connecting plate (1).

3. A steam pipeline construction weld leak detection device according to claim 2, characterized in that: The smear sponge pad (2) is fixedly bonded to the inner side wall of the arc-shaped connecting plate (1).

4. A steam pipeline construction weld leak detection device according to any one of claims 1 to 3, characterized in that: The rotatable connection ends of the two arc-shaped connection plates (1) are fixedly connected to elastic connection plates (7), one end of the elastic connection plates (7) is fixedly connected to a connection sleeve (8), and the other end of the elastic connection plate (7) is fixedly connected to a sleeve column (9), and the sleeve column (9) is rotatably connected in the connection sleeve (8).

5. A steam pipeline construction weld leak detection device according to claim 4, characterized in that: The sleeve column (9) comprises a column (901), both ends of which are fixedly connected to limit plates (902), the column (901) is rotatably connected in the connecting sleeve (8), the limit plates (902) are located at both ends of the connecting sleeve (8), and the limit plates (902) are fixedly connected to the ends of the elastic connecting plate (7).

6. A steam pipeline construction weld leak detection device according to claim 1, characterized in that: The hand-held handle (6) is a cylindrical rod structure.

7. A steam pipeline construction weld leak detection device according to claim 1, characterized in that: The outer end of the connecting ear plate (3) is integrally formed with a bent plate (10).