Horizontal bilateral piston pin clamp spring assembling and detecting machine

Abstract

The utility model relates to the technical field of detection equipment, in particular to a horizontal type bilateral piston pin clamp spring assembly detection machine. A deck plate is installed on the inner side of the middle of an aluminum profile frame, and bottom feet are installed at all corners of the bottom of the aluminum profile frame. The periphery of the aluminum profile frame is provided with a peripheral protector; the middle positioning mechanism is fixedly arranged in the middle of the upper part of the countertop; the left side detection mechanism and the right side detection mechanism are symmetrically arranged on the countertop on the two sides of the middle positioning mechanism; the electric cabinet is fixedly arranged at the right lower part of the aluminum profile frame; the operation panel box is fixed to the upper portion of the aluminum profile frame through bolts. The fluid wall component is installed on the lower portion of the left side of the aluminum profile frame According to the technical scheme, the problems that in the prior art, manual visual detection is low in efficiency and prone to making mistakes, and assembly precision cannot be guaranteed are solved.

Description

Technical Field

[0001] The utility model discloses a horizontal double-sided piston pin retaining spring assembly and testing machine, which relates to the technical field of testing equipment, and in particular to a horizontal double-sided piston pin retaining spring assembly and testing machine. Background Art

[0002] During engine assembly, the piston pin retainer is installed in the retainer groove of the piston pin hole to position the piston pin axially. If the piston pin retainer is not installed properly or is missing, the retainer may fall off during engine operation, causing the piston pin to fall out, resulting in the engine not being able to work. Currently, the engine assembly production line still mainly relies on manual visual inspection for poor piston retainer assembly, which is inefficient and prone to errors.

[0003] In view of the problems existing in the above-mentioned prior art, it is very necessary to study and design a new type of horizontal double-sided piston pin retaining ring assembly and testing machine to overcome the problems existing in the prior art. Summary of the invention

[0004] The existing manual visual inspection proposed according to the above-mentioned prior art has technical problems such as low efficiency, easy errors, and inability to ensure assembly accuracy. A horizontal double-sided piston pin retaining ring assembly and inspection machine is provided to solve the problems existing in the prior art.

[0005] The utility model discloses a horizontal double-sided piston pin retaining ring assembly and testing machine adopts an aluminum profile frame, a table panel is arranged in the middle, and testing mechanisms are symmetrically arranged on the table panel. The testing mechanism is divided into two layers of slides, which are respectively moved by cylinders. Longitudinal displacement sensors and transverse displacement sensors are arranged on the two layers of the testing mechanism, which are respectively connected to the testing shaft and the lateral testing plate. Whether the retaining ring is installed in place or missing is judged according to the data fed back by the longitudinal displacement sensor and the transverse displacement sensor; the middle positioning mechanism is arranged on the table panel, located between the left and right testing mechanisms. When testing, the workpiece is placed on the middle positioning mechanism, and the positioning groove of the fixed column of the middle positioning mechanism is equipped with an anti-reverse sensor to prevent the workpiece from being placed in the wrong direction; the whole testing process is controlled by PLC.

[0006] The specific technical means adopted by the utility model are as follows:

[0007] A horizontal double-sided piston pin circlip assembly inspection machine comprises: an aluminum profile frame, a base, a table panel, a peripheral protection, a left detection mechanism, a right detection mechanism, a middle positioning mechanism, an electric cabinet, an operation panel box, and a fluid wall component;

[0008] Furthermore, a table top is installed on the inner side of the middle part of the aluminum profile frame, and feet are installed on each corner of the bottom;

[0009] Furthermore, peripheral protection is installed around the aluminum profile frame;

[0010] Furthermore, the middle positioning mechanism is fixedly mounted at the middle position of the upper part of the table panel;

[0011] Furthermore, the left detection mechanism and the right detection mechanism are symmetrically mounted on the table panels on both sides of the middle positioning mechanism;

[0012] Furthermore, the electric cabinet is fixedly mounted on the lower right side of the aluminum profile frame, and a PLC control system and related electrical control components are arranged inside;

[0013] Furthermore, the operation panel box is fixed to the upper part of the aluminum profile frame by bolts, and control buttons and a display screen are installed on it. The control buttons are used to control the operation of the equipment, and the display screen is used to display the status of the equipment;

[0014] Furthermore, the fluid wall component is installed at the lower left side of the aluminum profile frame, and various pneumatic valves are arranged to control the actions of each cylinder.

[0015] Furthermore, the left detection mechanism has the same structure as the right detection mechanism, and both include: a lower cylinder, an upper cylinder, a lower linear guide rail, a lower slider, a lower slider fixing plate, an upper linear guide rail, an upper transverse slider, a detection shaft, a lateral detection plate, an upper slider fixing plate, a longitudinal displacement sensor, a transverse displacement sensor, a longitudinal displacement sensor bumper, and a transverse displacement sensor bumper;

[0016] Furthermore, the lower linear guide rail is fixedly mounted on the table panel;

[0017] Further, the lower slider fixing plate is mounted on the lower linear guide rail through the lower slider;

[0018] Furthermore, the cylinder body of the lower cylinder is fixedly mounted on the table panel at the rear of the lower linear guide rail, and the front end of the cylinder rod is connected to the lower slider fixing plate, which can control the lower slider fixing plate to move along the lower linear guide rail;

[0019] Furthermore, the detection shaft is fixedly mounted on the front of the lower slider fixing plate, and its vertical plate is provided with a side notch for the lateral detection plate to pass through;

[0020] Further, the longitudinal displacement sensor is installed on the side of the lower slider fixing plate;

[0021] Further, the longitudinal displacement sensor collision block is mounted on the table panel and is located in front of the longitudinal displacement sensor;

[0022] Furthermore, the upper linear guide rail is fixed to the upper part of the lower slider fixing plate by bolts;

[0023] Furthermore, the upper slider fixing plate is mounted on the upper linear guide rail via the upper transverse slider;

[0024] Furthermore, the cylinder body of the upper cylinder is fixedly mounted on the upper part of the lower slider fixing plate at the rear of the upper linear guide rail, and the front end of the cylinder rod is connected to the upper slider fixing plate, so as to control the upper slider fixing plate to move along the upper linear guide rail;

[0025] Furthermore, the lateral detection plate is mounted on the upper slider fixing plate, and its front end passes through the side notch of the detection shaft and is located at the lower part of the shaft body of the detection shaft;

[0026] Further, a lateral displacement sensor is installed on one side of the upper portion of the upper slider fixing plate;

[0027] Furthermore, the lateral displacement sensor collision block is installed on the side of the lower slider fixing plate and is arranged opposite to the lateral displacement sensor.

[0028] Further, the intermediate positioning mechanism includes: an intermediate positioning tool, a fixed column, an adjustment block, an adjustment screw and an anti-reverse sensor;

[0029] Furthermore, the positioning fixture is installed in the middle of the table panel through bolts and long screw holes, and is located between the left detection mechanism and the right detection mechanism;

[0030] Furthermore, the fixed column is fixedly mounted on the table panel at the rear of the intermediate positioning tooling, and a connecting rod tail positioning groove is provided on the top thereof;

[0031] Further, the anti-reverse sensor is installed on one side of the upper part of the fixed column;

[0032] Further, the adjustment block is mounted on the table panel at the front of the intermediate positioning tooling;

[0033] Furthermore, the adjusting screw is screwed into a screw hole horizontally arranged on the adjusting block, and the front end of the adjusting screw is connected to the intermediate positioning tooling, which can drive the intermediate positioning tooling to move forward and backward.

[0034] The working process of the utility model is:

[0035] Place the piston part of the piston-connecting rod assembly into the intermediate positioning fixture 25, and place the connecting rod tail of the piston-connecting rod assembly into the positioning groove of the fixed column 26. At this time, the anti-reverse sensor 29 can sense the raised position of the connecting rod tail. If there is a signal, it means that the placement direction is correct. If there is no signal, it means that the placement direction is wrong and the direction needs to be changed and re-placed. After the direction is placed correctly, press the start button, and the lower cylinder 11 of the left detection mechanism 5 and the right detection mechanism 6 extends, driving the detection shaft 18 to be inserted forward into the piston pin hole. At the same time, the longitudinal displacement sensor 21 contacts the lower slider fixing plate 15 driven by the lower slider fixing plate 15. The longitudinal displacement sensor hits the block 23 and transmits the data to the PLC; when the detection shaft 18 stops moving, the upper cylinder 12 extends to drive the two lateral detection plates 19 in the lateral grooves of the detection shaft 18 to extend, and at the same time, the lateral displacement sensor 22 contacts the lateral displacement sensor hit block 24 driven by the upper slider fixing plate 20, and transmits the data to the PLC to detect the installation status of the retaining ring in the piston pin hole; after the detection is completed, the lower cylinder 11 and the upper cylinder 12 return to their original positions, and the longitudinal displacement sensor 21 and the lateral displacement sensor 22 are out of contact with the longitudinal displacement sensor hit block 23 and the lateral displacement sensor hit block 24.

[0036] Compared with the prior art, the utility model has the following advantages:

[0037] 1. The horizontal double-sided piston pin retainer assembly and testing machine provided by the utility model can simultaneously detect the assembly conditions of the double-sided piston pin retainers, and has high production efficiency;

[0038] 2. The horizontal double-sided piston pin retainer assembly and testing machine provided by the utility model adopts a high-precision displacement sensor to ensure the detection accuracy;

[0039] 3. The horizontal double-sided piston pin circlip assembly testing machine provided by the utility model has the entire testing process controlled by PLC, which can display the test results in real time and has a high degree of automation;

[0040] 4. The horizontal double-sided piston pin retainer assembly and testing machine provided by the utility model can significantly improve production efficiency, reduce production costs, and create good economic benefits for users after being put into use.

[0041] In summary, the technical solution of the present invention solves the problems of low efficiency, easy error, and inability to ensure assembly accuracy in the manual visual inspection in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0043] Figure 1 It is a schematic diagram of the structure of the utility model;

[0044] Figure 2 It is a top view of the utility model;

[0045] Figure 3 This is a schematic diagram of the structure of the left side detection mechanism of the utility model;

[0046] Figure 4 It is a schematic diagram of the structure of the intermediate positioning mechanism of the utility model.

[0047] In the figure: 1, aluminum profile frame 2, foot 3, table panel 4, outer protection 5, left detection mechanism 6, right detection mechanism 7, middle positioning mechanism 8, electric cabinet 9, operation panel box 10, fluid wall component 11, lower cylinder 12, upper cylinder 13, lower linear guide 14, lower slider 15, lower slider fixing plate 16, upper linear guide 17, upper transverse slider 18, 19, lateral detection plate 20, upper slider fixing plate 21, longitudinal displacement sensor 22, transverse displacement sensor 23, longitudinal displacement sensor collision block 24, transverse displacement sensor collision block 25, middle positioning tool 26, fixed column 27, adjustment block 28, adjustment screw 29, anti-reverse sensor. DETAILED DESCRIPTION

[0048] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0049] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0050] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0051] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values ​​do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0052] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present utility model: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0053] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0054] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0055] like Figure 1 , 2 As shown, the utility model provides a horizontal double-sided piston pin retaining ring assembly and testing machine including: an aluminum profile frame 1, a foot 2, a table panel 3, an outer protection 4, a left detection mechanism 5, a right detection mechanism 6, an intermediate positioning mechanism 7, an electric cabinet 8, an operation panel box 9, and a fluid wall component 10; the table panel 3 is installed on the inner side of the middle of the aluminum profile frame 1, and the bottom corners are installed with foot 2; the outer protection 4 is installed around the aluminum profile frame 1; the intermediate positioning mechanism 7 is fixedly installed at the middle position of the upper part of the table panel 3; the left detection mechanism 5 and the right detection mechanism 6 are symmetrically installed on the table panel 3 on both sides of the intermediate positioning mechanism 7; the electric cabinet 8 is fixedly installed on the lower right side of the aluminum profile frame 1, and a PLC control system and related electrical control components are arranged inside; the operation panel box 9 is fixed to the upper part of the aluminum profile frame 1 by bolts, and a control button and a display screen are installed on it, the control button is used to control the action of the equipment, and the display screen is used to display the status of the equipment; the fluid wall component 10 is installed on the lower left side of the aluminum profile frame 1, and various pneumatic valves are arranged to control the action of each cylinder.

[0056] like Figure 1-3As shown, the left detection mechanism 5 has the same structure as the right detection mechanism 6, and both include: a lower cylinder 11, an upper cylinder 12, a lower linear guide 13, a lower slider 14, a lower slider fixing plate 15, an upper linear guide 16, an upper transverse slider 17, a detection shaft 18, a lateral detection plate 19, an upper slider fixing plate 20, a longitudinal displacement sensor 21, a transverse displacement sensor 22, a longitudinal displacement sensor bumper 23 and a transverse displacement sensor bumper 24; the lower linear guide 13 is fixedly mounted on the table panel 3; the lower slider fixing plate 15 is connected to the lower slider 14 by the lower ... Installed on the lower linear guide 13; the cylinder body of the lower cylinder 11 is fixedly installed on the table panel 3 at the rear of the lower linear guide 13, and the front end of its cylinder rod is connected to the lower slider fixing plate 15, which can control the lower slider fixing plate 15 to move along the lower linear guide 13; the detection shaft 18 is fixedly installed on the front of the lower slider fixing plate 15, and its vertical plate is provided with a side notch for the lateral detection plate 19 to pass through; the longitudinal displacement sensor 21 is installed on the side of the lower slider fixing plate 15; the longitudinal displacement sensor collision block 23 is installed on the table panel 3, located in front of the longitudinal displacement sensor 21;

[0057] like Figure 1-3 As shown, the upper linear guide 16 is fixed to the upper part of the lower slider fixing plate 15 by bolts; the upper slider fixing plate 20 is installed on the upper linear guide 16 through the upper transverse slider 17; the cylinder body of the upper cylinder 12 is fixed to the upper part of the lower slider fixing plate 15 at the rear of the upper linear guide 16, and the front end of its cylinder rod is connected to the upper slider fixing plate 20, which can control the upper slider fixing plate 20 to move along the upper linear guide 16; the lateral detection plate 19 is installed on the upper slider fixing plate 20, and its front end passes through the side notch of the detection shaft 18 and is located at the lower part of the shaft body of the detection shaft 18; the lateral displacement sensor 22 is installed on one side of the upper part of the upper slider fixing plate 20; the lateral displacement sensor collision block 24 is installed on the side of the lower slider fixing plate 15, and is arranged opposite to the lateral displacement sensor 22.

[0058] like Figure 1 , 4 As shown, the intermediate positioning mechanism 7 includes: an intermediate positioning tool 25, a fixed column 26, an adjustment block 27, an adjustment screw 28 and an anti-reverse sensor 29; the positioning tool 25 is installed in the middle of the table panel 3 through bolts and long screw holes, and is located between the left detection mechanism 5 and the right detection mechanism 6; the fixed column 26 is fixedly mounted on the table panel 3 at the rear of the intermediate positioning tool 25, and a connecting rod tail positioning groove is provided on the top; the anti-reverse sensor 29 is installed on the upper side of the fixed column 24; the adjustment block 27 is installed on the table panel 3 at the front of the intermediate positioning tool 25; the adjustment screw 28 is screwed into the horizontally arranged screw hole on the adjustment block 27, and the front end of the adjustment screw 28 is connected to the intermediate positioning tool 25, which can drive the intermediate positioning tool 25 to move forward and backward.

[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A horizontal double-sided piston pin circlip assembly and testing machine, characterized by: The horizontal double-sided piston pin retaining ring assembly and testing machine comprises: an aluminum profile frame (1), a base (2), a table top (3), an outer protection (4), a left detection mechanism (5), a right detection mechanism (6), an intermediate positioning mechanism (7), an electric cabinet (8), an operation panel box (9), and a fluid wall component (10); A tabletop (3) is installed on the inner side of the middle of the aluminum profile frame (1), and footings (2) are installed at each corner of the bottom; The aluminum profile frame (1) is provided with peripheral protection (4) around its periphery; The middle positioning mechanism (7) is fixedly mounted at the middle position of the upper part of the table panel (3); The left detection mechanism (5) and the right detection mechanism (6) are symmetrically mounted on the table panel (3) on both sides of the middle positioning mechanism (7); The electric cabinet (8) is fixedly mounted on the lower right side of the aluminum profile frame (1), and is provided with a PLC control system and related electrical control components; The operation panel box (9) is fixed to the upper part of the aluminum profile frame (1) by bolts, and is provided with control buttons and a display screen, wherein the control buttons are used to control the operation of the device, and the display screen is used to display the status of the device; The fluid wall component (10) is installed at the lower left side of the aluminum profile frame (1) and is provided with pneumatic valves for controlling the movement of each cylinder.

2. The horizontal double-sided piston pin circlip assembly and testing machine according to claim 1 is characterized in that: The left detection mechanism (5) and the right detection mechanism (6) have the same structure, and both comprise: a lower cylinder (11), an upper cylinder (12), a lower linear guide rail (13), a lower slider (14), a lower slider fixing plate (15), an upper linear guide rail (16), an upper transverse slider (17), a detection shaft (18), a lateral detection plate (19), an upper slider fixing plate (20), a longitudinal displacement sensor (21), a transverse displacement sensor (22), a longitudinal displacement sensor bumper (23), and a transverse displacement sensor bumper (24); The lower linear guide rail (13) is fixedly mounted on the table panel (3); The lower slider fixing plate (15) is mounted on the lower linear guide rail (13) via the lower slider (14); The cylinder body of the lower cylinder (11) is fixedly mounted on the table panel (3) at the rear of the lower linear guide rail (13), and the front end of the cylinder rod is connected to the lower slider fixing plate (15), so as to control the lower slider fixing plate (15) to move along the lower linear guide rail (13); The detection shaft (18) is fixedly mounted on the front of the lower slider fixing plate (15), and the vertical plate thereof is provided with a side notch for the lateral detection plate (19) to pass through; The longitudinal displacement sensor (21) is mounted on the side of the lower slider fixing plate (15); The longitudinal displacement sensor collision block (23) is mounted on the table panel (3) and is located in front of the longitudinal displacement sensor (21); The upper linear guide rail (16) is fixed to the upper part of the lower slider fixing plate (15) by means of bolts; The upper slider fixing plate (20) is mounted on the upper linear guide rail (16) via the upper transverse slider (17); The cylinder body of the upper cylinder (12) is fixedly mounted on the upper part of the lower slider fixing plate (15) at the rear of the upper linear guide rail (16), and the front end of the cylinder rod is connected to the upper slider fixing plate (20), so as to control the upper slider fixing plate (20) to move along the upper linear guide rail (16); The lateral detection plate (19) is mounted on the upper slider fixing plate (20), and its front end passes through the side notch of the detection shaft (18) and is located at the lower part of the shaft body of the detection shaft (18); The lateral displacement sensor (22) is mounted on one side of the upper portion of the upper slider fixing plate (20); The lateral displacement sensor collision block (24) is mounted on the side of the lower slider fixing plate (15) and is arranged opposite to the lateral displacement sensor (22).

3. The horizontal double-sided piston pin circlip assembly and testing machine according to claim 1 is characterized in that: The intermediate positioning mechanism (7) comprises: an intermediate positioning tool (25), a fixed column (26), an adjustment block (27), an adjustment screw (28) and an anti-reverse sensor (29); The positioning fixture (25) is installed in the middle of the table panel (3) through bolts and long screw holes, and is located between the left detection mechanism (5) and the right detection mechanism (6); The fixed column (26) is fixedly mounted on the table panel (3) at the rear of the intermediate positioning tool (25), and a connecting rod tail positioning groove is provided on the top thereof; The anti-reverse sensor (29) is installed on one side of the upper part of the fixed column (26); The adjustment block (27) is mounted on the table panel (3) in front of the intermediate positioning tool (25); The adjusting screw rod (28) is screwed into a screw hole horizontally arranged on the adjusting block (27). The front end of the adjusting screw rod (28) is connected to the intermediate positioning tool (25) and can drive the intermediate positioning tool (25) to move forward and backward.

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