Rotatable soldering lug taking mechanism and soldering lug inserting equipment
By designing a rotatable welding sheet material collection mechanism and adjusting the angle of the adsorbent using the third drive member, the problem that the existing equipment material collection mechanism is difficult to adapt to the diverse welding sheet shape and discharge structure, improving production efficiency and reducing The cost.
Patent Information
- Application Number
- CN202420083791.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The material extraction mechanism of existing automated welding sheet insertion equipment can only move in horizontal and vertical directions, making it difficult to adapt to the diverse welding sheet shapes and material discharge structures, resulting in frequent replacement of vehicles and suction cups during the production process, affecting production efficiency. and cost.
A rotatable welding sheet material collection mechanism is designed, and the adsorbent is driven to rotate in a vertical direction through the third driving member, adjust the angle of adsorption or discharge, and realize the main slide and lift seat in combination with the first and second driving members. The vacuum nozzle and solenoid valve are used to collect and discharge materials.
It improves production efficiency, reduces the manufacturing costs of vehicles, has higher versatility, simple structure, low cost and small space, and is suitable for welding sheets of different shapes and material discharge structures.
Smart Images

Figure CN222146091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to a rotatable soldering sheet material taking mechanism and a soldering sheet inserting device. Background Art
[0002] New energy high-voltage DC relays are mainly composed of contact parts, coil parts, yoke parts, base parts and other related parts. Among them, the insertion of the soldering piece of the coil part is one of the most important processes in the production and assembly of the relay. Automated insertion production equipment is usually used instead of manual labor to realize the fully automated insertion production of soldering pieces. However, the material-grabbing mechanism of the existing automated insertion equipment generally only has the function of moving in the horizontal and vertical directions, and can only suck the soldering piece from one position and move it to the designated position for discharge. Due to the increasing diversity of the shape structure and discharge structure of the soldering piece, the only moving function of the material-grabbing mechanism is difficult to adapt to the diverse production needs, resulting in the need to constantly replace the carrier, suction cup or discharge structure during the production process, affecting production efficiency and production costs. Utility Model Content
[0003] The utility model discloses a rotatable welding sheet material taking mechanism with a compact structure, and aims to improve the problem that the existing material taking mechanism only has a moving function and is difficult to meet production requirements.
[0004] The utility model adopts the following scheme:
[0005] A rotatable solder sheet picking mechanism comprises a main slide and a lifting seat adapted to be connected to the main slide, wherein the main slide is configured to be driven by a first driving member to move in a horizontal direction along a first moving pair; the lifting seat is configured to be driven by a second driving member to move in a vertical direction along a second moving pair; wherein the bottom of the lifting seat is provided with a suction member for sucking solder sheets, and the suction member is configured to be driven by a third driving member to rotate around a vertical direction, so as to adjust the angle of sucking solder sheets or discharging materials; wherein each driving member and suction member is electrically connected to a control member, and each driving member and suction member are driven by the control member to cooperate with each other to realize the picking and discharging of materials by the solder sheet picking mechanism.
[0006] As a further improvement, the suction component includes a solenoid valve and at least one vacuum suction nozzle, and the solenoid valve is electrically connected to the control component to control the opening and closing of the vacuum suction nozzle.
[0007] As a further improvement, the suction component includes a seat body, the seat body is connected to the lifting seat, and the third driving component is arranged on the seat body to drive the vacuum suction nozzle to rotate.
[0008] As a further improvement, the third driving member is configured as a rotary cylinder or a motor.
[0009] As a further improvement, the first moving pair includes a first slide rail arranged on the base, and first limit blocks are arranged at both ends of the first slide rail so that the main slide is restricted to move between the two first limit blocks.
[0010] As a further improvement, the second movable pair includes a second slide rail arranged on the main slide seat, and the second slide rail is provided with a second limit block at one end and a second driving member at the other end.
[0011] As a further improvement, the first driving member and the second driving member are both configured as cylinders.
[0012] A solder sheet inserting device is also provided, comprising a device body and a material taking mechanism adaptably connected to the device body, wherein the material taking mechanism is the rotatable solder sheet taking mechanism as described above.
[0013] By adopting the above technical solution, the utility model can achieve the following technical effects:
[0014] The present application sets a third driving member to drive the adsorption member to rotate around the vertical direction, so as to adjust the angle of the solder piece before adsorbing the solder piece or before discharging the material, so as to adapt to different shapes or different discharging structures, and avoid the problem of replacing the carrier, suction cup or discharging structure due to different shapes and structures of the solder piece or the discharging structure, thereby improving the production efficiency of the production line and reducing the manufacturing cost of the carrier, etc. In addition, the rotatable solder piece picking mechanism also has the advantages of higher versatility, simple structure, low cost, and small space occupation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0016] Figures 1 to 3 It is a schematic diagram of the structure of one embodiment of the utility model at different viewing angles.
[0017] icon:
[0018] 1- Main slide;
[0019] 2-Lifting seat;
[0020] 3- first driving member;
[0021] 41-first slide rail; 42-first limit block;
[0022] 5- second driving member;
[0023] 61-second slide rail; 62-second limit block;
[0024] 7-adsorption member; 71-vacuum suction nozzle; 72-base;
[0025] 8- third driving member;
[0026] 9- Soldering lugs. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0028] Example
[0029] Combination Figures 1 to 3 The present embodiment provides a rotatable solder sheet picking mechanism, comprising a main slide 1 and a lifting seat 2 adapted to be connected to the main slide 1, wherein the main slide 1 is configured to be driven by a first driving member 3 to move in a horizontal direction along a first moving pair; the lifting seat 2 is configured to be driven by a second driving member 5 to move in a vertical direction along a second moving pair; wherein a suction member 7 for sucking solder sheets 9 is arranged at the bottom of the lifting seat 2, and the suction member 7 is configured to be driven by a third driving member 8 to rotate around a vertical direction, so as to adjust the angle of sucking solder sheets 9 or discharging; each driving member and the suction member 7 are electrically connected to a control member, and each driving member and the suction member 7 are driven by the control member to cooperate with each other to realize the picking and discharging of the solder sheet picking mechanism.
[0030] Exemplarily, when taking materials, under the control of the control member, the first driving member 3 drives the main slide 1 to move horizontally to the material taking position, and then drives the adsorption member 7 to rotate to a suitable angle through the third driving member 8, and finally the second driving member 5 drives the lifting seat 2 to descend and opens the adsorption member 7 at the same time to adsorb the welding piece 9. When discharging materials, the second driving member 5 drives the lifting seat 2 to rise, and the first driving member 3 drives the main slide 1 to move horizontally to the material discharging structure, and closes the adsorption member 7 so that the welding piece 9 falls into the material discharging structure. Among them, before closing the adsorption member 7, the adsorption member 7 can also be rotated to the set material discharging angle through the third driving member 8 to facilitate the subsequent insertion operation of the welding piece 9. Regarding the understanding of the rotation angle, assuming that the welding piece 9 is rectangular and its length direction is arranged in the horizontal direction, when the width direction of the material discharging structure is arranged in the horizontal direction, for conventional material discharging mechanisms, it can only be achieved by changing the direction of the carrier or adjusting the direction of the material discharging structure, while in this embodiment, it can be directly achieved by rotating the adsorption member 7. In one embodiment, the rotation angle can be adjusted by a control member, which is a PLC and connected to a display screen, and the operator can set the angle through the display screen. Alternatively, the rotation angle can be manually controlled by a switch connected to the control member, that is, it stops when it rotates to the desired angle. In other embodiments, an image recognition module can also be provided, and a signal is transmitted to the control member through the image recognition module, so that the control member drives the third driving member 8 to drive the adsorption member 7 to rotate. Among them, the circuit structure and principle of the control member are prior art and will not be repeated here.
[0031] It should be noted that in this embodiment, a third driving member 8 is provided to drive the adsorption member 7 to rotate around the vertical direction, so as to adjust the angle before adsorbing the solder sheet 9 or before discharging the material, so as to be suitable for different shapes or different discharging structures, and avoid the problem of replacing the carrier, suction cup or discharging structure due to different shapes and structures of the solder sheet 9 or the discharging structure, thereby improving the production efficiency of the production line and reducing the manufacturing cost of the carrier, etc. In addition, the rotatable solder sheet material taking mechanism of this embodiment also has the advantages of higher versatility, simple structure, low cost, and small space occupation.
[0032] In a preferred embodiment, the adsorption member 7 includes a solenoid valve and at least one vacuum suction nozzle 71, and the solenoid valve is electrically connected to the control member to control the opening and closing of the vacuum suction nozzle 71. In other embodiments, a plurality of vacuum suction nozzles 71 are provided, and are arranged in a shape similar to the shape of the welding sheet 9, so as to facilitate the adsorption of the special-shaped welding sheet 9 and ensure the adsorption effect. Preferably, the adsorption member 7 includes a seat body 72, the seat body 72 is connected to the lifting seat 2, and the third driving member 8 is arranged on the seat body 72 to drive the vacuum suction nozzle 71 to rotate. Among them, the third driving member 8 is preferably a rotary cylinder or a motor, and the rotation angle can be 0° to 180° or 360°, without specific limitation. Exemplarily, when the main slide 1 moves, the seat body 72 moves horizontally with the main slide 1, and when the lifting seat 2 moves, the seat body 72 moves vertically with the lifting seat 2, and the vacuum suction nozzle 71 is driven to rotate by the rotary cylinder on the seat body 72, so as to realize the movement in the horizontal and vertical directions, and rotate around the vertical direction to adapt to different discharge structures.
[0033] On the basis of the above-mentioned embodiment, the first movable pair includes a first slide rail 41 arranged on the base, and both ends of the first slide rail 41 are provided with first limit blocks 42, so that the main slide 1 is limited to move between the two first limit blocks 42. The second movable pair includes a second slide rail 61 arranged on the main slide 1, and one end of the second slide rail 61 is provided with a second limit block 62, and the other end is provided with a second driving member 5. Among them, the first slide rail 41 and the second slide rail 61 can be set to T-shaped, and the corresponding main slide 1 and the lifting seat 2 are provided with a T-shaped slide groove adapted to the T-shaped slide rail, and the T-shaped slide rail and the T-shaped slide groove are adapted to limit. In other embodiments, the slide rail can also be set to other shapes such as rectangles, etc., which are not specifically limited. A travel switch can be provided on the limit block. When the main slide 1 or the lifting seat 2 touches the travel switch, the control member drives the corresponding driving member to stop, thereby avoiding damage to the mechanism. The first driving member 3 and the second driving member 5 may be configured as cylinders. In other embodiments, the first driving member 3 and the second driving member 5 may also be motor screw structures, which are not specifically limited.
[0034] The utility model further provides a solder piece insertion device, comprising a device body and a material taking mechanism adapted to be connected to the device body, wherein the material taking mechanism is a rotatable solder piece taking mechanism as described in any of the above embodiments. For example, a feeding mechanism is provided on the device body, and the feeding mechanism comprises a feeding block, and the solder piece 9 is sequentially separated from the feeding mechanism through the feeding block, and the feeding mechanism moves to a corresponding feeding position on the feeding block, adsorbs the solder piece 9, and moves it to the discharge structure to complete the insertion operation.
[0035] The above are only preferred implementations of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. All technical solutions under the concept of the present utility model belong to the protection scope of the present utility model.
Claims
1. A rotatable solder sheet taking mechanism, characterized in that: The invention comprises a main slide and a lifting seat adapted to be connected with the main slide, wherein the main slide is configured to be driven by a first driving member to move in a horizontal direction along a first moving pair; and the lifting seat is configured to be driven by a second driving member to move in a vertical direction along a second moving pair; The bottom of the lifting seat is provided with a suction member for sucking the welding sheet, and the suction member is configured to be driven by a third driving member to rotate around a vertical direction, so as to adjust the angle of sucking the welding sheet or discharging the material; Among them, each driving component and the adsorption component are electrically connected to the control component, and the control component drives each driving component and the adsorption component to work in coordination, thereby realizing the material taking and discharging of the welding sheet taking mechanism.
2. The rotatable solder sheet taking mechanism according to claim 1, characterized in that: The suction component includes a solenoid valve and at least one vacuum suction nozzle. The solenoid valve is electrically connected to the control component to control the opening and closing of the vacuum suction nozzle.
3. The rotatable solder sheet taking mechanism according to claim 2, characterized in that: The adsorption member includes a seat body, the seat body is connected to the lifting seat, and the third driving member is arranged on the seat body to drive the vacuum suction nozzle to rotate.
4. The rotatable solder sheet taking mechanism according to any one of claims 1 to 3, characterized in that: The third driving member is configured as a rotary cylinder or a motor.
5. The rotatable solder sheet taking mechanism according to claim 1, characterized in that: The first moving pair comprises a first slide rail arranged on a base, and first limit blocks are arranged at both ends of the first slide rail so that the main slide is restricted to move between the two first limit blocks.
6. The rotatable solder sheet taking mechanism according to claim 1, characterized in that: The second moving pair comprises a second slide rail arranged on the main slide seat, one end of the second slide rail is provided with a second limit block, and the other end of the second slide rail is provided with a second driving member.
7. The rotatable solder sheet taking mechanism according to claim 1, characterized in that: The first driving member and the second driving member are both configured as cylinders.
8. A soldering lug insertion device, characterized in that: It comprises an equipment body and a material taking mechanism adapted to be connected to the equipment body, wherein the material taking mechanism is a rotatable welding sheet material taking mechanism as described in any one of claims 1-7.
