Stem soaking water tank turning-up device and system

Through the rotating cylinder-driven immersion stalk water hoisting device, the oil leakage and pollution problems caused by motor wear are solved, the stable lifting and efficient soaking and flushing of the water tank are achieved, and the production quality of tobacco manufacturing is improved.

CN222149043UActive Publication Date: 2024-12-13HUBEI CHINA TOBACCO INDUSTRY CO LTD
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Patent Information

Application Number
CN202420721050.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-13
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

In the existing tobacco manufacturing industry, the sink lifting device in the sink is leaking oil and polluting materials due to motor wear, resulting in production accidents and reducing production quality.

Method used

The immersion stalk water tank turning device driven by a rotary cylinder is adopted. The rotary cylinder drives the connecting rod to rotate to achieve the lift or lowering of the water tank. Combined with the counterweight block and corrugated bottom design, it ensures stability and prevents pollution.

Benefits of technology

It effectively avoids oil leakage and pollution caused by motor wear, improves production stability and quality, and avoids production accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stem soaking water tank turning device and system, and relates to the technical field of tobacco processing. Comprising a fixed seat, a water tank, a rotating cylinder and a connecting rod, one side of the water tank is rotatably mounted on the fixed seat; the rotating air cylinder is installed on the fixing base, one end of the connecting rod is connected to the rotating end of the rotating air cylinder, the other end of the connecting rod is connected with the water tank, and when the rotating air cylinder drives the connecting rod to rotate, the connecting rod drives the other side of the water tank to ascend or descend. The rotary air cylinder is adopted to replace a motor to serve as a turnover device, and the pollution problem caused by oil leakage of the motor is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco processing, in particular to a stem soaking tank turning device and system. Background Art

[0002] The stem washer is a tobacco stem pretreatment equipment. Its main function is to purify the tobacco stems by soaking and washing them in a water tank, while adding tobacco stems and increasing the moisture content of the materials.

[0003] During the production of the tobacco stem soaking and flushing process or the maintenance of the equipment, the water tank needs to be raised or lowered, that is, the water tank is in two working modes, a non-raised state or a raised state, corresponding to the water tank being in the water tank or not in the water tank.

[0004] At present, the tilting device of the water tank in the tobacco manufacturing industry is basically controlled by a motor. The tilting device has a large load-bearing force, but the motor wears quickly, which leads to oil leakage and damage, polluting materials, causing production accidents and reducing production quality. Utility Model Content

[0005] The purpose of the utility model is to address the deficiencies of the above-mentioned prior art and to provide a stem soaking tank flipping device and system, which will not pollute the tobacco stems and ensure stable production.

[0006] The utility model proposes a stem immersion trough flipping device, the improvement of which lies in: comprising a fixed seat, a water trough, a rotating cylinder and a connecting rod; one side of the water trough is rotatably mounted on the fixed seat; the rotating cylinder is mounted on the fixed seat, one end of the connecting rod is connected to the rotating end of the rotating cylinder, and the other end of the connecting rod is connected to the water trough, and when the rotating cylinder drives the connecting rod to rotate, the connecting rod drives the other side of the water trough to be lifted or lowered.

[0007] A better technical solution of the utility model: the connecting rod includes a first connecting rod and a second connecting rod, one end of the first connecting rod is connected to the rotating end of the rotating cylinder, the other end of the first connecting rod is hinged to one end of the second connecting rod, and the other end of the second connecting rod is connected to the water tank.

[0008] The better technical solution of the utility model also includes a connecting plate, one side of which is fixedly mounted on the fixing seat, the other side of the connecting plate opposite to the water tank is connected to the water tank, a rotating shaft is installed at the connection between the connecting plate and the water tank, a through hole is opened at the connection between the water tank and the connecting plate, and the rotating shaft is passed through the through hole.

[0009] A more optimal technical solution of the utility model also includes a counterweight block, which is installed on one side of the rotating shaft on the water tank and is located on the side of the rotating shaft close to the fixed seat.

[0010] A more optimal technical solution of the utility model is that a plurality of water outlet holes are arranged on the water tank.

[0011] A more optimal technical solution of the utility model is that the bottom surface of the water tank is in a corrugated shape.

[0012] The utility model also provides a stem immersion trough system, the improvement of which lies in: comprising a circulating water pump, a water tank and the stem immersion trough turning-up device as described above; the fixing seat is installed on the side wall of the water tank, the water tank is located in the water tank, and water inlet holes and drainage holes are provided on two opposite sides of the water tank, the water inlet holes and the drainage holes are connected by a circulating water pipe, and the circulating water pump is connected to the circulating water pipe.

[0013] A better technical solution of the utility model is that the water inlet hole is located on a side away from the fixing seat, and the drainage hole is located on a side close to the fixing seat.

[0014] A more optimal technical solution of the utility model is that when the water trough is in a non-lifted state, the angle between the water trough and the bottom surface of the water tank in the horizontal direction is 10° to 20°.

[0015] The beneficial effects of the utility model are as follows: the utility model drives the water tank to rise and fall by a rotating cylinder, which meets the use requirements of production technology and daily maintenance, and the turning device adopts a rotating cylinder to avoid pollutants generated in the turning device from contaminating the tobacco stems, thereby avoiding the occurrence of production accidents and improving production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the utility model and are used together with the description to explain the principles of the utility model. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the utility model, rather than all embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 The utility model is a structural schematic diagram of a stem immersion tank turning device.

[0018] Figure 2 The utility model is a structural schematic diagram of a stem immersion tank system.

[0019] Figure 3 It is a structural schematic diagram of a water tank in a stem immersion water tank system of the utility model in a state of water tank being lifted.

[0020] In the figure: 100, fixed seat; 200, water tank; 300, rotating cylinder; 400, connecting rod; 500, rotating shaft; 600, counterweight; 700, bearing; 800, connecting plate; 900, water tank; 101, first fixed plate; 102, second fixed plate; 401, first connecting rod; 402, second connecting rod; 901, water inlet hole; 902, drain hole; 903, circulating water pipe; 904, circulating water pump. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other arbitrarily without conflict.

[0022] Reference Figure 1 As shown in the figure, the utility model provides a device for turning up a immersion trough, comprising a fixed seat 100, a trough 200, a rotating cylinder 300 and a connecting rod 400. One side of the trough 200 is rotatably mounted on the fixed seat 100. The rotating cylinder 300 is mounted on the fixed seat 100, one end of the connecting rod 400 is connected to the rotating end of the rotating cylinder 300, and the other end of the connecting rod 400 is connected to the trough 200. When the rotating cylinder 300 drives the connecting rod 400 to rotate, the connecting rod 400 drives the other side of the trough 200 to be lifted or lowered.

[0023] In the utility model, the motor in the current flipping device is replaced by a rotating cylinder 300, thereby avoiding the problem of oil leakage caused by the motor due to age or wear of the motor, which causes the tobacco stems to be contaminated. The rotating end of the rotating cylinder 300 is the rotor of the rotating cylinder 300. When the rotating cylinder 300 is started, the rotor drives the connecting rod 400 to rotate. When the connecting rod 400 rotates around the rotating cylinder 300, it drives the water tank 200 to move. During this process, one side of the water tank 200 remains relatively fixed with the fixed seat 100, and the other side of the water tank 200 rotates around the fixed side, and is lifted or lowered during the rotation process, thereby meeting the needs of daily production or maintenance.

[0024] The connecting rod 400 includes a first connecting rod 401 and a second connecting rod 402, one end of the first connecting rod 401 is connected to the rotating end of the rotating cylinder 300, the other end of the first connecting rod 401 is hinged to one end of the second connecting rod 402, and the other end of the second connecting rod 402 is connected to the water tank 200. Through the hinge connection of the first connecting rod 401 and the second connecting rod 402, the stress on the connecting rod 400 is reduced when the rotating cylinder 300 lifts the water tank 200, ensuring the overall safety of the device and avoiding the risk of shaking or breaking of the connecting rod 400 due to the excessive length of the connecting rod 400 and the excessive weight of the water tank 200.

[0025] Reference Figure 2 As shown in , the device also includes a connecting plate 800, one side of which is fixedly mounted on the fixing seat 100, and the other side of the connecting plate 800 is connected to the water tank 200. A rotating shaft 500 is installed at the connection between the connecting plate 800 and the water tank 200. A through hole is provided at the connection between the water tank 200 and the connecting plate 800, and a bearing 700 is installed in the through hole. The rotating shaft 500 is passed through the through hole. Through the cooperation of the connecting plate 800 and the rotating shaft 500, one side of the water tank 200 is relatively fixed on the fixing seat 100, and the requirement of being rotatable is met. In addition, the connecting plate 800 can extend one end of the water tank 200 downward, and in the specific use process, the water tank 200 can be immersed in the water tank 900 as a whole, thereby improving the soaking and flushing effect of the tobacco stems in the water tank 200.

[0026] At the same time, in order to further ensure the stability of the water tank 200 when it is turned up, the device also includes a counterweight 600, which is installed on one side of the rotating shaft 500 on the water tank 200 and is located on the side of the rotating shaft 500 close to the fixed seat 100. That is, the connecting rod 400 is connected to the side of the rotating shaft 500 away from the fixed seat 100, and the water tank 200 is lifted and pulled up. At the same time, the counterweight 600 applies weight on the other side of the rotating shaft 500, and adopts the lever principle to reduce the load pressure of the connecting rod 400, so as to ensure the balance and stability of the water tank 200.

[0027] When the water tank 200 is lifted from the water, the water accumulated in the water tank 200 will increase the lifting pressure of the connecting rod 400, and the water in the water tank 200 also needs to be discharged. For this reason, a plurality of water outlet holes are provided on the water tank 200. When the water tank 200 is lifted from the water, the water in the water tank 200 is discharged from the water outlet holes, which reduces the load of the connecting rod 400 and the drainage meets the production process requirements. The size of the water outlet hole should be moderate. If the water outlet hole is too small, the stalks will be inserted into the water outlet hole to form a blockage. If the water outlet hole is too large, the stalks will all sink from the water outlet hole into the water tank 900, causing waste.

[0028] Furthermore, the bottom surface of the water tank 200 is in a corrugated shape. The water tank 200 is used to contain objects, and its bottom is in a closed state. The bottom surface of the water tank 200 is designed to be in a corrugated shape to increase the contact area and contact time of water when it flows through the water tank 200, effectively and quickly saturating the stems with water, thereby improving production quality.

[0029] Further, such as Figure 2 and Figure 3 As shown, the utility model also provides a stem immersion tank system, including a circulating water pump 904, a water tank 900 and the stem immersion tank turning device as described above. The fixing seat 100 is installed on the side wall of the water tank 900, and the fixing seat includes a first fixing plate 101 and a second fixing plate 102 (as shown in FIG. Figure 1 As shown in the figure, the first fixing plate 101 and the second fixing plate 102 are respectively supported on two parallel side walls of the water tank 900, the water tank 200 is located in the water tank 900, and a water inlet hole 901 and a drainage hole 902 are opened on two opposite sides of the water tank 900, the water inlet hole 901 and the drainage hole 902 are connected through a circulating water pipe 903, and the circulating water pump 904 is connected to the circulating water pipe 903.

[0030] Figure 2 and Figure 3 2 and 3 are schematic diagrams of the state of the water tank 200 in the water tank 900 and the state of the water tank 200 in the lifted state. The connecting rod 400 is driven to rotate by the rotating cylinder 300, thereby lifting the water tank 200 from the water tank 900 or lowering it from the outside of the water tank 900 into the water tank 900.

[0031] In the production process, the water flow rate and water volume in the water tank 900 are adjusted by the circulating water pump 904 to control the moisture content of the tobacco stems, making the soaking and flushing of the tobacco stems controllable, thereby improving the production quality.

[0032] Furthermore, the water inlet hole 901 is located on the side away from the fixed seat 100, and the water inlet hole 901 is located on the side close to the fixed seat 100. One side of the water tank 200 is connected to the fixed seat 100, that is, the water inlet hole 901 on the side away from the fixed seat 100 is lifted toward the water tank 200. Under the action of the circulating water pump 904, the water in the water tank 900 enters the circulating water pipe 903 through the drainage hole 902, and enters the water tank 900 through the water inlet hole 901. The water in the water tank 900 forms a water flow under the action of the circulating water pump 904, and the direction of the water flow is toward the water tank 200. This water flow direction has a better effect on the soaking and flushing of the tobacco stems.

[0033] When the water tank 200 is in the non-lifted state, that is, Figure 2In the state shown in , the angle between the water tank 200 and the bottom surface of the water tank 900 in the horizontal direction is 15°, and the water tank 200 is at a certain angle toward the water inlet 901. When water flows through the water tank 200, the flushing area can be increased to improve the production effect.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. A device for turning up a stem immersion tank, Features: The invention comprises a fixed seat (100), a water tank (200), a rotating cylinder (300) and a connecting rod (400); one side of the water tank (200) is rotatably mounted on the fixed seat (100); the rotating cylinder (300) is mounted on the fixed seat (100); one end of the connecting rod (400) is connected to the rotating end of the rotating cylinder (300); the other end of the connecting rod (400) is connected to the water tank (200); when the rotating cylinder (300) drives the connecting rod (400) to rotate, the connecting rod (400) drives the other side of the water tank (200) to rise or fall.

2. A stem immersion tank tilting device according to claim 1, Features: The connecting rod (400) comprises a first connecting rod (401) and a second connecting rod (402), one end of the first connecting rod (401) is connected to the rotating end of the rotary cylinder (300), the other end of the first connecting rod (401) is hinged to one end of the second connecting rod (402), and the other end of the second connecting rod (402) is connected to the water tank (200).

3. A stem immersion tank turning device according to claim 1, Features: It also comprises a connecting plate (800), one side of the connecting plate (800) being fixedly mounted on the fixing seat (100), the other side of the connecting plate (800) being connected to the water tank (200), a rotating shaft (500) being mounted at the connection between the connecting plate (800) and the water tank (200), a through hole being provided at the connection between the water tank (200) and the connecting plate (800), and the rotating shaft (500) being passed through the through hole.

4. A stem immersion tank tilting device according to claim 3, Features: It also includes a counterweight block (600), which is installed on one side of the rotating shaft (500) on the water tank (200) and is located on a side of the rotating shaft (500) close to the fixing seat (100).

5. A stem immersion tank turning device according to claim 1, Features: The water tank (200) is provided with a plurality of water outlet holes.

6. A stem immersion tank tilting device according to claim 1, Features: The bottom surface of the water tank (200) is in a corrugated shape.

7. A stem immersion tank system, Features: It comprises a circulating water pump (904), a water tank (900) and a stem immersion tank turning device as claimed in any one of claims 1 to 6; the fixing seat (100) is installed on the side wall of the water tank (900), the water tank (200) is located in the water tank (900), and a water inlet hole (901) and a drainage hole (902) are provided on two opposite sides of the water tank (900), the water inlet hole (901) and the drainage hole (902) are connected through a circulating water pipe (903), and the circulating water pump (904) is connected to the circulating water pipe (903).

8. A simmering tank system according to claim 7, Features: The water inlet hole (901) is located on a side away from the fixing seat (100), and the water discharge hole (902) is located on a side close to the fixing seat (100).

9. A simmering tank system according to claim 7, Features: When the water tank (200) is in a non-elevated state, the angle between the water tank (200) and the bottom surface of the water tank (900) in the horizontal direction is 10° to 20°.