Low-boiling-point liquid separation device
The low-boiling-point liquid separation device addresses the complexity and corrosion issues of existing devices by employing a separation bottle with a spiral channel, temperature control, and condensation system for efficient and cost-effective liquid separation and recycling.
Patent Information
- Application Number
- CN202420821007.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Existing low-boiling-point liquid distillation devices have complex structures that lead to high equipment costs and short service life due to corrosion from long-term contact with liquids and steam.
A low-boiling-point liquid separation device with a separation bottle, spiral liquid delivery channel, temperature control system, and condensation system that allows for controlled heating and separation of low-boiling-point liquids, featuring a spiral liquid delivery channel, temperature sensor, solenoid valves, and condensation rollers to manage flow and separation.
The device ensures uniform heating, reduces production costs, and extends the service life by minimizing structural contact with liquids and gases, while effectively separating and recycling low-boiling-point liquids for reuse.
Smart Images

Figure CN222150896U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid separation equipment, in particular to a low boiling point liquid separation device. Background Art
[0002] In the process of researching, developing and preparing car covers and films, it is often necessary to mix multiple solutions and use the mixed solution to soak the raw materials to achieve the effects of discoloration, modification and the like of the raw materials; however, the mixed solution is often directly disposed of after use, resulting in waste; some low-boiling-point liquids in the used solution can be separated, thereby achieving the recycling and reuse of the solution to reduce production costs and improve resource utilization.
[0003] Patent (CN216877886U) discloses a low-boiling-point liquid distillation device, including a bottom plate, a distillation flask and a collecting flask are fixedly mounted on the top surface of the bottom plate, and the interior of the distillation flask and the interior of the collecting flask are connected through a condenser, a partition is fixed on the interior of the distillation flask, two sliding plates are slidably connected inside the partition, a spring is fixedly connected between one side of the sliding plate and one side of the inner wall of the partition, and a rack plate is fixedly connected to one side of the sliding plate; the utility model provides a partition, a sliding plate, a spring, a rotating rod and a stirring blade, so that the device does not need to be provided with a pressure relief valve, and converts the gas pressure into a force that drives the rotating rod to rotate, thereby avoiding the occurrence of gas escaping when the pressure relief valve releases pressure, and finally obtains a large amount of solution, and the rotating rotating rod drives the stirring blade to continuously stir the solution, so that the solution is heated evenly, which greatly increases the reaction rate.
[0004] The low-boiling-point liquid distillation device in the above patent document has a large number of complex structures designed inside the distillation flask to achieve uniform heating of the solution. The equipment cost is high, and the structure inside the distillation flask is repeatedly corroded by long-term contact with liquid and steam, and its service life is not long. Utility Model Content
[0005] The purpose of the utility model is to provide a low boiling point liquid separation device to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a low-boiling point liquid separation device, comprising a bracket, a separation bottle is arranged on the bracket, a feed inlet is provided on the top of the separation bottle, a circulation plug is provided on the inner side wall of the feed inlet, a liquid delivery pipe is provided on the circulation plug, a liquid delivery channel is provided in the separation bottle, the liquid delivery pipe is connected with the liquid delivery channel through the circulation plug, an air outlet is provided on the top wall of the circulation plug, an air outlet pipe is provided on the inner side wall of the air outlet, a temperature control port is provided on the side wall of the separation bottle, and a temperature control valve is provided on the inner side wall of the temperature control port; the liquid delivery channel is spiral; a spherical cavity is provided on the inner wall of the circulation plug at the outer side of the air outlet, and the air outlet is connected with the spherical cavity.
[0007] Furthermore, a discharge port is provided on the bottom wall of the separation bottle, a plurality of discharge pipes are connected to the inner wall of the discharge port, a collecting bottle is provided at one end of the discharge pipe away from the inner wall of the discharge port, and a solenoid valve is provided on the side wall of the discharge pipe.
[0008] Furthermore, a temperature sensor is provided on the inner wall of the separation bottle, and the temperature sensor is electrically connected to the solenoid valve.
[0009] Furthermore, a condensation roller is rotatably connected to the side wall of the bracket, the condensation roller is arranged at the output end of the air outlet pipe, a condensation groove is opened on the side wall of the condensation roller, a condensation chamber is opened inside the condensation roller, and condensate is stored inside the condensation chamber.
[0010] Furthermore, a plurality of condensation grooves are opened along the circumference of the condensation roller, the bottom wall of the condensation groove is inclined, and one end of the condensation groove close to the air outlet pipe is higher than the other end of the condensation groove away from the air outlet pipe.
[0011] Furthermore, a movable floating plate is provided inside the spherical cavity, and plungers matching the air outlet holes are symmetrically provided on the top and bottom of the floating plate.
[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0013] 1. The utility model adopts the structure of a separation bottle, so that the operator can inject the mixed solution into the liquid delivery pipeline and control the flow rate of the liquid in the liquid delivery pipeline through an external pump body. At the same time, a gas of a certain temperature is injected into the separation bottle to heat the inside of the separation bottle, thereby heating the mixed solution in the liquid delivery pipeline. At this time, part of the low-boiling point liquid in the liquid delivery pipeline will be vaporized and then discharged from the air outlet pipe to achieve separation. After the separated gas is condensed and liquefied, subsequent processing can be carried out, thereby improving the utilization rate of the solution and reducing the production cost. In this application, a spiral liquid delivery channel and a separation bottle are used for heat exchange treatment. The liquid to be treated is heated evenly, and the structural design is relatively simple, the cost is low, and there are fewer structures in contact with the liquid to be treated and the vaporized gas, which can effectively ensure the service life of the device. It can effectively prevent the liquid to be treated from being accidentally filled up and overflowing from the air outlet, thereby ensuring the safety of the equipment during operation and ensuring that the vaporized gas is discharged from the air outlet.
[0014] 2. In the utility model, by adopting the structure of solenoid valve, temperature sensor and separation bottle, the liquid after the initial separation can enter the separation bottle through the discharge pipe, and because different solutions have different boiling points, by electrically connecting the temperature sensor and the solenoid valve, when the liquid temperature in the separation bottle reaches different values, different solenoid valves can be opened and closed to make the solution fall into different separation bottles, so as to facilitate the subsequent further separation of the solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This utility model Figure 1 The enlarged schematic diagram of point A in the middle;
[0018] Figure 3 It is a schematic diagram of the overall internal structure of the utility model;
[0019] Figure 4 This is a front cross-sectional view of the circulation plug of the utility model;
[0020] Figure 5 This utility model Figure 4 The enlarged schematic diagram of point B in the middle;
[0021] In the figure: 1. bracket; 11. separation bottle; 12. feed port; 13. circulation plug; 1301. spherical cavity; 1302. floating plate; 1303. plunger; 14. liquid delivery pipe; 15. liquid delivery channel; 16. air outlet; 17. air outlet pipe; 18. temperature control port; 19. temperature control valve; 2. discharge port; 21. discharge pipeline; 22. collecting bottle; 3. solenoid valve; 31. temperature sensor; 32. condensation roller; 33. condensation tank; 34. condensation cavity. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 5 The utility model provides a technical solution: a low-boiling-point liquid separation device, comprising a bracket 1, a separation bottle 11 is arranged on the bracket 1, a feed inlet 12 is provided on the top of the separation bottle 11, a circulation plug 13 is provided on the inner side wall of the feed inlet 12, a liquid delivery pipe 14 is provided on the circulation plug 13, a liquid delivery channel 15 is provided in the separation bottle 11, the liquid delivery pipe 14 is connected with the liquid delivery channel 15 through the circulation plug 13, an air outlet 16 is provided on the top wall of the circulation plug 13, and the air outlet 16 An air outlet pipe 17 is arranged on the inner wall, a temperature control port 18 is penetrated through the side wall of the separation bottle 11, and a temperature control valve 19 is arranged on the inner wall of the temperature control port 18; the liquid delivery channel 15 is spiral; a spherical cavity 1301 is arranged on the inner wall of the circulation plug 13 outside the air outlet 16, and the air outlet 16 is connected with the spherical cavity 1301; a movable floating plate 1302 is arranged inside the spherical cavity 1301, and plungers 1303 matching the air outlet 16 are symmetrically arranged on the top and bottom of the floating plate 1302.
[0024] A condensation roller 32 is rotatably mounted on the bracket 1, and the condensation roller 32 is located at the output end of the outlet pipe 17. The condensation roller 32 is rotatably connected to the bracket 1 through a damping shaft, and a condensation groove 33 is provided on the side wall of the condensation roller 32. The bottom wall of the condensation groove 33 is inclined, and the end of the condensation groove 33 close to the outlet pipe 17 is higher than the end of the condensation groove 33 away from the outlet pipe 17. A condensation chamber 34 is provided at the axial position of the condensation roller 32 along the length direction of the condensation roller 32. One end of the condensation roller 32 is open, and the opening is connected to the condensation chamber 34, and the operator can inject condensate into the condensation chamber 34. Three condensation grooves 33 are provided along the circumference of the condensation roller 32, and the three condensation grooves 33 share the same condensation chamber 34; when the low-boiling point liquid is vaporized, the gas condenses on the condensation groove 33 and slides along the inner bottom wall of the condensation groove 33 until it drips from the bottom wall of the condensation groove 33, and the operator can collect the separated solution;
[0025] A discharge port 2 is provided through the bottom wall of the separation bottle 11, and a discharge pipe 21 is interference-arranged on the inner wall of the discharge port 2. There are a plurality of discharge pipes 21, and each of the discharge pipes 21 is interconnected. One end of the discharge pipe 21 away from the separation bottle 11 is connected to the collecting bottle 22; a solenoid valve 3 is installed on the side wall of each discharge pipe 21, and a temperature sensor 31 is installed on the side wall of the separation bottle 11. The temperature sensor 31 is used to measure the temperature of the liquid injected into the separation bottle 11, and the temperature sensor 31 is electrically connected to the solenoid valve 3, so that the operator can set the temperature sensor 31 through an external computer or other equipment. When the temperature reaches a certain threshold, one or several solenoid valves 3 are opened, and one or several solenoid valves 3 are closed, so that the solutions collected in each collecting bottle 22 are different components.
[0026] The working principle of this utility model:
[0027] Refer to the instruction manual Figure 1-Figure 5The utility model is provided with a separation bottle 11, a circulation plug 13, a liquid delivery channel 15, an air outlet 16, an air outlet pipe 17 and a temperature control valve 19. The operator delivers the liquid to be treated to the liquid delivery channel 15 inside the separation bottle 11 through the liquid delivery pipe 14. At this time, the discharge port 2 is in a closed state, and the liquid to be treated stays in the liquid delivery channel 15. A medium (gas or liquid) of a certain temperature is delivered to the separation bottle 11. The medium and the liquid to be treated in the separation bottle 11 are heat exchanged, and the liquid to be treated can be effectively heated. The spiral liquid delivery channel 15 makes the liquid to be treated The heating is more uniform and stable. The spiral liquid delivery channel 15 and the separation bottle 11 are used for heat exchange treatment. The liquid to be treated is heated uniformly, and the structural design is relatively simple, the cost is low, and there are fewer structures in contact with the liquid to be treated and the gasified gas, which can effectively ensure the service life of the device. The injected medium can be temperature-controlled by the temperature control valve 19, and the type of evaporated gas can be determined according to the heating temperature to achieve the separation treatment of the low-boiling-point liquid to be treated. The liquid with a lower boiling point is vaporized from the liquid to be treated and then passes through the outlet hole 16 and is discharged from the outlet pipe 17. The spherical cavity 1301 The gasified gas in the liquid delivery channel 15 is buffered inside the air outlet 16 inside the circulation plug 13, and the gasified gas first enters the spherical cavity 1301, and then enters the air outlet pipe 17 from the air outlet 16; after the liquid delivery pipe 14 fills the liquid delivery channel 15 with the liquid to be treated, the liquid to be treated inside the liquid delivery channel 15 moves upward from the air outlet 16, and after the liquid to be treated enters the spherical cavity 1301, the liquid to be treated pushes the floating plate 1302 upward, the floating plate 1302 pushes the plunger 1303 upward, and the plunger 1303 seals the air outlet 16, which can It effectively prevents the liquid to be treated from overflowing and discharging from the air outlet 16 due to accidental filling, thereby ensuring the safety of the equipment during operation; after the gasified gas in the liquid to be treated enters the spherical cavity 1301 of the air outlet 16, the gas lifts the floating plate 1302, and the plunger 1303 moves upward along with the floating plate 1302, and the plunger 1303 located below is separated from the air outlet 16. The upward force of the gasified gas is not as strong as that of the liquid, and the floating plate 1302 is suspended in the spherical cavity 1301. The plunger 1303 located above cannot close the air outlet 16, which can effectively ensure that the gasified gas is discharged from the air outlet 16;
[0028] The bracket 1 is vertically arranged, and a separation bottle 11 is fixedly installed on the bracket 1 by bolts. The separation bottle 11 is hollow inside, and a feed port 12 is provided on the top wall of the separation bottle 11 along the vertical direction. A circulation plug 13 is provided on the inner side wall of the feed port 12 in an interference manner. A liquid delivery hole is provided on the top wall of the circulation plug 13 along the vertical direction, and a liquid delivery pipe 14 is provided on the inner side wall of the liquid delivery hole in an interference manner. The liquid delivery pipe 14 is adapted to be sealed with the liquid delivery hole. A liquid delivery channel 15 is provided in the separation bottle 11, and the liquid delivery channel 15 is connected with the liquid delivery pipe 14. The operator can deliver the mixed solution to be separated into the separation bottle 11 through the liquid delivery pipe 14 to separate the mixed solution;
[0029] The liquid delivery channel 15 is spiral-shaped, and extends along the length direction of the separation bottle 11 from the top of the separation bottle 11 to the bottom of the separation bottle 11; an air outlet hole 16 is vertically penetrated on the top wall of the circulation plug 13, and an air outlet pipe 17 is provided on the inner wall of the air outlet hole 16. A temperature control port 18 is penetrated on the side wall of the separation bottle 11, and a temperature control valve 19 is fixedly installed on the inner wall of the temperature control port 18. The temperature control valve 19 is an airtight valve. The operator injects a solution of a certain temperature into the separation bottle 11 through the temperature control valve 19, so that the solution inside the separation bottle 11 and the mixed solution inside the liquid delivery channel 15 generate heat exchange, and then the mixed solution in the liquid delivery channel 15 is heated, so that the mixed solution with a lower boiling point in the mixed solution is vaporized and discharged from the air outlet pipe 17;
[0030] When in use, the operator first adds the mixed solution to be separated into the liquid delivery channel 15 from the feed port 12, then opens the temperature control valve 19, and injects a solution of a certain temperature into the separation bottle 11. At the same time, the temperature sensor 31 monitors the temperature in the separation bottle 11 in real time. At this time, the low-boiling-point liquid in the mixed solution will be vaporized and discharged from the air outlet pipe 17. After liquefaction and condensation on the bottom wall of the condensation tank 33, it falls from the condensation tank 33. The operator collects the fallen liquid, and the remaining liquid enters the collection bottle 22 based on the solution temperature in the separation bottle 11 for subsequent separation or reuse. The low-boiling-point liquid separation device in the utility model improves the utilization rate of the solution and reduces the production cost.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A low boiling point liquid separation device, comprising a support (1), characterized in that: The support (1) is provided with a separation bottle (11), a feed inlet (12) is provided on the top of the separation bottle (11), a circulation plug (13) is provided on the inner side wall of the feed inlet (12), a liquid delivery pipe (14) is provided on the circulation plug (13), a liquid delivery channel (15) is provided in the separation bottle (11), the liquid delivery pipe (14) is connected to the liquid delivery channel (15) through the circulation plug (13), and a circulation plug (13) is provided on the top wall of the circulation plug (13). An air outlet hole (16) is provided, and an air outlet pipe (17) is provided on the inner side wall of the air outlet hole (16); a temperature control port (18) is provided through the side wall of the separation bottle (11), and a temperature control valve (19) is provided on the inner side wall of the temperature control port (18); the liquid delivery channel (15) is spiral-shaped; a spherical cavity (1301) is provided on the inner wall of the circulation plug (13) outside the air outlet hole (16), and the air outlet hole (16) is connected to the spherical cavity (1301).
2. A low boiling point liquid separation device according to claim 1, characterized in that: A discharge port (2) is provided on the bottom wall of the separation bottle (11), a plurality of discharge pipes (21) are provided on the inner side wall of the discharge port (2), a collecting bottle (22) is provided at one end of the discharge pipe (21) away from the inner side wall of the discharge port (2), and a solenoid valve (3) is provided on the side wall of the discharge pipe (21).
3. A low boiling point liquid separation device according to claim 2, characterized in that: A temperature sensor (31) is provided on the inner wall of the separation bottle (11), and the temperature sensor (31) is electrically connected to the solenoid valve (3).
4. A low boiling point liquid separation device according to claim 1, characterized in that: A condensation roller (32) is rotatably connected to the side wall of the bracket (1), the condensation roller (32) is arranged at the output end of the air outlet pipe (17), a condensation groove (33) is provided on the side wall of the condensation roller (32), a condensation chamber (34) is provided inside the condensation roller (32), and condensate is stored inside the condensation chamber (34).
5. A low boiling point liquid separation device according to claim 4, characterized in that: A plurality of condensation grooves (33) are provided along the circumference of the condensation roller (32); the bottom wall of the condensation groove (33) is arranged at an inclination; an end of the condensation groove (33) close to the air outlet pipe (17) is arranged higher than an end of the condensation groove (33) away from the air outlet pipe (17).
6. A low boiling point liquid separation device according to claim 1, characterized in that: A movably connected floating plate (1302) is provided inside the spherical cavity (1301), and plungers (1303) matching the air outlet holes (16) are symmetrically provided on the top and bottom of the floating plate (1302).
Citation Information
Patent Citations
Low-boiling-point liquid rectification device
CN216877886U
