Adblue feed liquid mixing mechanism
By setting a detachable fan-shaped frame and multiple stirring rods in the automotive urea liquid mixing mechanism, driving the gears and connecting shafts to rotate, and mixing raw materials with a plastic scraper, the inadequate mixing of the material liquid in the prior art is solved. The problem of improving mixing efficiency.
Patent Information
- Application Number
- CN202420876236.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In the existing automotive urea liquid mixing mechanism, the agitating assembly is arranged on the bottom surface of the tank, resulting in high sealing requirements, insufficient mixing of the liquid, and low mixing efficiency.
A urea liquid mixing mechanism for automotive use is designed, including a detachable fan frame and multiple stirring rods at the bottom of the mixing tank. The gear and connecting shaft are driven by driving the motor to rotate, and the stirring rod is driven for stirring, and the plastic is passed. The scraper stirs up the raw materials deposited at the bottom of the tank to improve the mixing efficiency.
Through this design, the mixing efficiency of the material liquid is significantly improved, the full mixing of the urea material liquid is ensured, and the problem of low mixing efficiency is solved.
Smart Images

Figure CN222151645U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of urea processing, and in particular to a vehicle urea feed liquid mixing mechanism. Background Art
[0002] Automotive urea is a liquid that uses SCR technology to reduce nitrogen oxide pollution in diesel vehicle exhaust. Ordinary urea is composed of 32.5% high-purity urea and 67.5% deionized water. The urea solution and nitrogen oxides in the exhaust gas undergo redox reactions in the SCR reactor to generate nitrogen and water for discharge, achieving the purpose of environmental protection.
[0003] The existing patent publication number CN 210252130U discloses a high-efficiency automotive urea solution production mixer, which includes a tank body, which is provided with a feed port and a discharge port, and the tank body is provided with a crushing chamber, a mixing chamber and a cavity from top to bottom in sequence, a grinding head is provided in the crushing chamber, the grinding head is fixedly connected to a first rotating shaft, the other end of the first rotating shaft is fixedly connected to the output end of the first motor through a coupling, a filter is provided on one side of a separation plate close to the feed port, and a plurality of screening holes are provided on the separation plate, a first tube body fixedly connected to the inner wall of the tank body is provided in the mixing chamber, an atomizing nozzle is installed on one side of the bottom of the first tube body, and a stirring device is also provided in the tank body, including a stirring head assembly and a driving mechanism, and the stirring head assembly is located in the mixing chamber.
[0004] During the implementation process, the inventor found that since the stirring component is arranged on the bottom surface of the tank body, the sealing requirements are high. At the same time, a small amount of urea particles will be deposited on the bottom surface of the tank body during the stirring process of the stirring component, resulting in insufficient mixing of the feed and liquid and low mixing efficiency. On this basis, while meeting the diversified development of the market, a vehicle urea feed-liquid mixing mechanism is proposed. Utility Model Content
[0005] 1. Technical problems to be solved by the utility model:
[0006] The utility model provides a vehicle urea liquid mixing mechanism, which is used to solve the technical problems existing in the above-mentioned background technology.
[0007] 2. Technical solution:
[0008] In order to achieve the above purpose, the technical solution of the utility model is:
[0009] A vehicle urea liquid mixing mechanism, the mixing mechanism comprising
[0010] A mixing tank, a driving motor is provided on the top, a gear 1 is provided at the output end of the driving motor, two gears are respectively engaged with the two ends of the gear 1, and the bottom surfaces of the gear 1 and the two sets of gears 2 are respectively provided with a connecting shaft 1 and two sets of connecting shafts 2 extending into the mixing tank;
[0011] Located at the bottom end of the mixing tank, a fan-shaped frame is detachably provided on the connecting shaft 1, and a plurality of stirring rods are provided on each group of the connecting shaft 2 above the fan-shaped frame;
[0012] A connecting rod is provided at the end of the connecting shaft 1, and plastic scrapers are provided at both ends of the connecting rod.
[0013] A further improvement is that: it also includes a base, the base is provided with a boss, the boss is provided with an annular gear plate on a bearing, the outer gear of the annular gear plate is engaged with a gear, and the surface of the annular gear plate is supported by a mixing tank;
[0014] A rotating motor is fixedly arranged at one end of the surface of the base, and a gear is arranged at the output end of the rotating motor.
[0015] A further improvement is that the gear 1 and the two sets of gear 2 are arranged coaxially, and the gear 1 and the two sets of gear 2 are all arranged in a protective box.
[0016] A further improvement is that it also includes a feed inlet arranged on one side of the top of the mixing tank, the feed inlet is arranged in a funnel shape, and a filter screen is provided at the feed inlet.
[0017] A further improvement is that it also includes a feed pipe arranged on the other side of the top of the mixing tank, and the feed port and the feed pipe are located at both ends of the protection box.
[0018] A further improvement is that a cutting knife is provided at the end of the stirring rod near one end of the feed inlet, and the cutting knife is arranged in a conical shape.
[0019] 3. Beneficial effects:
[0020] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
[0021] The utility model drives gear one to rotate through the rotation process of a driving motor, and the rotation of gear one drives two groups of gears to rotate, thereby driving connecting shaft one and two groups of connecting shafts to rotate, that is, driving a fan-shaped frame and a plurality of stirring rods to stir the material liquid in the mixing tank. At the same time, during the rotation of the connecting rod at the end of the connecting shaft one, the plastic scraper is used to stir up the raw materials deposited on the bottom of the mixing tank for further stirring, thereby improving the stirring and mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the internal structure of the mixing tank of the utility model;
[0024] Figure 3 This is a schematic diagram of the connection relationship between one type of gear 1 and two sets of gear 2 in the utility model.
[0025] Reference numerals:
[0026] 1-mixing tank; 2-driving motor; 3-gear one; 4-gear two; 5-connecting shaft one; 6-connecting shaft two; 7-fan-shaped frame; 8-stirring rod; 81-scraper; 9-connecting rod; 10-plastic scraper; 11-base; 12-boss; 13-annular gear plate; 14-gear; 15-rotating motor; 16-protective box; 17-feeding port; 18-feeding pipe. DETAILED DESCRIPTION
[0027] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] It should be noted that the structures not introduced in the present invention do not involve the design points and improvement directions of the present invention, and all adopt the existing technology. At the same time, the content of the above background technology belongs to the technical cognition scope of the utility model inventor. Since the technical content in this field is vast and too complicated, the above content of this application does not necessarily constitute the prior art.
[0030] Reference Figure 1-3 This embodiment provides a vehicle urea liquid mixing mechanism, comprising:
[0031] A mixing tank 1 is provided with a driving motor 2 on the top thereof, a gear 1 3 is provided at the output end of the driving motor 2, gears 2 4 are respectively engaged with the gears at both ends of the gear 1 3, and the bottom surfaces of the gear 1 3 and the two sets of gears 2 4 are respectively provided with a connecting shaft 1 5 and two sets of connecting shafts 2 6 extending into the mixing tank 1;
[0032] Located at the bottom end of the mixing tank 1, a fan-shaped frame 7 is detachably provided on the connecting shaft 1 5, and a plurality of stirring rods 8 are provided on each group of the connecting shafts 2 6 above the fan-shaped frame 7;
[0033] A connecting rod 9 is provided at the end of the connecting shaft 5 , and plastic scrapers 10 are provided at both ends of the connecting rod 9 , and the plastic scrapers 10 are against the inner wall of the bottom surface of the mixing tank 1 .
[0034] The rotation of the driving motor 2 drives the gear 3 to rotate, and the rotation of the gear 3 drives the two sets of gears 2 4 to rotate, thereby driving the connecting shaft 1 5 and the two sets of connecting shafts 2 6 to rotate, that is, driving the fan-shaped frame 7 and multiple stirring rods 8 to stir the liquid in the mixing tank 1. At the same time, during the rotation of the connecting rod 9 at the end of the connecting shaft 5, the raw materials deposited at the bottom of the mixing tank 1 are stirred up by the plastic scraper 10 for further stirring, thereby improving the stirring and mixing efficiency.
[0035] At the same time, the rotation process of gear 1 3 drives the two sets of gear 2 4 to rotate in the opposite direction, so that the connecting shaft 1 5 and the connecting shaft 2 6 rotate in the mixing tank 1 in the opposite direction to generate a flow rate difference, further improving the mixing efficiency.
[0036] Finally, in this embodiment, different gear ratios can be set between gear 1 3 and gear 2 4 so that their rotation speeds are different, thereby further increasing the flow velocity difference in the mixing tank 1 and improving the stirring efficiency.
[0037] This embodiment also includes a base 11, a boss 12 is provided on the base 11, an annular gear plate 13 is provided on the boss 12, an external gear of the annular gear plate 13 is engaged with a gear 14, and a mixing tank 1 is supported on the surface of the annular gear plate 13;
[0038] A rotating motor 15 is fixedly disposed on one end of the surface of the base 11 , and a gear 14 is disposed on the output end of the rotating motor 15 .
[0039] The rotating motor 15 drives the gear 14 to rotate, and the gear 14 drives the annular gear plate 13 to rotate, thereby driving the mixing tank 1 to rotate. In this embodiment, the mixing tank 1 is driven to rotate forward or reverse by the rotating motor 15 to rotate forward or reverse intermittently, thereby further improving the stirring efficiency.
[0040] In a preferred embodiment, the gear 1 3 and the two sets of gear 2 4 are coaxially arranged, and the gear 1 3 and the two sets of gear 2 4 are all arranged in a protective box 16, and the protective box 16 plays a certain protective role for the gear 1 3 and the two sets of gear 2 4.
[0041] The present embodiment further comprises a feed port 17 arranged at one side of the top of the mixing tank 1. The feed port 17 is funnel-shaped and provided with a filter screen. The feed port 17 is used to add high-purity urea and is provided with a filter screen to facilitate filtering of larger urea particles.
[0042] This embodiment further includes a feed pipe 18 disposed on the other side of the top of the mixing tank 1 , the feed port 17 and the feed pipe 18 are located at both ends of the protection box 16 , and the feed pipe 18 is used to add deionized water.
[0043] A cutter 81 is provided at the end of the stirring rod 8 near one end of the feed port. The cutter 81 is arranged in a conical shape. The cutter 81 can further cut the high-purity urea particles to improve the mixing and stirring effect.
[0044] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.
Claims
1. A vehicle urea liquid mixing mechanism, characterized in that: The hybrid organization includes A mixing tank (1) is provided with a driving motor (2) on the top thereof, a gear 1 (3) is provided at the output end of the driving motor (2), two ends of the gear 1 (3) are respectively engaged with gear 2 (4), and the bottom surfaces of the gear 1 (3) and the two sets of gear 2 (4) are respectively provided with a connecting shaft 1 (5) and two sets of connecting shaft 2 (6) extending into the interior of the mixing tank (1); Located at the bottom end of the mixing tank (1), the connecting shaft 1 (5) is detachably provided with a fan-shaped frame (7), and located above the fan-shaped frame (7), each group of the connecting shaft 2 (6) is provided with a plurality of stirring rods (8); A connecting rod (9) is provided at the end of the connecting shaft 1 (5), and plastic scrapers (10) are provided at both ends of the connecting rod (9).
2. The vehicle urea liquid mixing mechanism according to claim 1, characterized in that: It also comprises a base (11), the base (11) being provided with a boss (12), the boss (12) being provided with an annular gear plate (13) on a bearing, the external gear of the annular gear plate (13) being engaged with a gear (14), and the surface of the annular gear plate (13) being supported by a mixing tank (1); A rotating motor (15) is fixedly disposed on one end of the surface of the base (11), and a gear (14) is disposed at the output end of the rotating motor (15).
3. The vehicle urea liquid mixing mechanism according to claim 1, characterized in that: The gear one (3) and the two sets of gear two (4) are arranged coaxially, and the gear one (3) and the two sets of gear two (4) are both arranged in a protective box (16).
4. The vehicle urea liquid mixing mechanism according to claim 3, characterized in that: It also includes a feed inlet (17) arranged on one side of the top end of the mixing tank (1), the feed inlet (17) being arranged in a funnel shape, and a filter screen being arranged at the feed inlet (17).
5. The vehicle urea liquid mixing mechanism according to claim 4, characterized in that: It also includes a feed pipe (18) arranged on the other side of the top of the mixing tank (1), and the feed port (17) and the feed pipe (18) are located at both ends of the protection box (16).
6. The vehicle urea liquid mixing mechanism according to claim 4, characterized in that: A cutting knife (81) is provided at the end of the stirring rod (8) near one end of the feed inlet (17), and the cutting knife (81) is arranged in a conical shape.
