Tea color sorter

By introducing the drive components of the reciprocating horizontal and vertical adjustment parts into the tea color sorter, the multi-directional movement of the screen is achieved, the problem of poor separation of dust and crushed particles is solved, and the cleanliness of the tea is significantly improved.

CN222152999UActive Publication Date: 2024-12-13YICHANG SHANSHUI TEA CO LTD
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Patent Information

Application Number
CN202420657897.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-13
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

In the existing tea color sorting machine, the sliding of the screen only drives the reciprocating effect of the separation of dust and crushed powder is not good.

Method used

The drive assembly including a reciprocating horizontal adjustment part and a reciprocating vertical adjustment part is adopted to drive the screen to reciprocate in the horizontal and vertical directions through the support frame, enhance the rolling strength of tea on the screen, and improve the separation ability of dust and fragments.

Benefits of technology

It significantly improves the separation effect of dust and crushed powder in tea, improves the degree of rolling on the screen, and ensures the cleanliness of the tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea color sorter. The tea color sorter comprises a screening frame and a driving assembly, the screening frame comprises a supporting frame and a screen arranged in the supporting frame in the vertical direction in a reciprocating mode. The driving assembly comprises a reciprocating horizontal adjusting part connected with the supporting frame and a reciprocating vertical adjusting part connected with the screen, and the reciprocating vertical adjusting part is connected with the reciprocating horizontal adjusting part for transmission. Compared with the prior art, the reciprocating horizontal adjusting part enables the supporting frame to do reciprocating horizontal motion, and the supporting frame drives the screen to do reciprocating horizontal motion; meanwhile, the reciprocating horizontal adjusting part further drives the reciprocating vertical adjusting part to drive the screen to do reciprocating motion in the supporting frame in the vertical direction in the running process, so that the rolling strength of the tea leaves on the screen is improved, and the separation capacity of dust and fragments mixed in the tea leaves is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing equipment, in particular to a tea color sorting machine. Background Art

[0002] The tea color sorter is a high-tech optoelectronic mechanical device that uses high-definition optical sensors to select tea leaves by detecting the color differences between tea stems, yellow flakes and authentic tea leaves.

[0003] The patent document with application number CN202223531397.6 discloses a tea color sorting machine for air separation and dregs removal, comprising a main body, a shell body is fixed at the outlet near the top of the rear side of the main body, a base is fixed at the surface of the main body inside the shell body, a rotating driving member is fixed at one end of the base, a rotating shaft is rotatably arranged at the output end of the rotating driving member, a pendulum is fixed at one end of the rotating shaft, and sliding rods are symmetrically installed near the top of the main body, a slider is slidably installed on the outside of the sliding rod, a dustpan is fixed on the top of the slider, a screen is arranged at the bottom of the dustpan, and a push rod is symmetrically installed on one side of the dustpan, a spring is movably installed on the outside of one end of the push rod, and a push plate is fixed at one end of the push rod so that the spring drives the push rod to reset through the push plate, and the push rod drives the dustpan to reset.

[0004] The above-mentioned tea color sorter uses the cooperation of structures such as a rotating drive member, a rotating shaft, a sliding rod, a push rod, a spring and a push plate to make the dustpan drive the screen to slide back and forth to sort out the dust and debris in the tea leaves. However, the dust and debris may be mixed in the tea leaves. Only driving the screen to slide back and forth to screen the dust and debris will result in poor separation effect. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a tea color sorter to solve the problem in the prior art that only the screen is driven to slide back and forth to screen the dust and crushed powder, resulting in poor separation effect.

[0006] To achieve the above object, the utility model adopts the following technical solution: a tea color sorter, comprising a screening frame, the screening frame comprising a support frame and a screen mesh reciprocatingly arranged in a vertical direction in the support frame;

[0007] It also includes a driving assembly, which includes a reciprocating horizontal adjustment part connected to the support frame and a reciprocating vertical adjustment part connected to the screen, and the reciprocating vertical adjustment part is connected to the reciprocating horizontal adjustment part for transmission.

[0008] Compared with the prior art, the utility model has the following beneficial effects:

[0009] The tea color sorter uses a reciprocating horizontal adjustment part to make the support frame move reciprocatingly horizontally, and the support frame drives the screen to move reciprocatingly horizontally; at the same time, the reciprocating horizontal adjustment part also drives the reciprocating vertical adjustment part to drive the screen to reciprocate in the vertical direction in the support frame during operation, thereby increasing the rolling intensity of the tea on the screen and improving the separation ability of dust and crushed powder mixed in the tea. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of a local structure in one embodiment of the utility model;

[0011] Figure 2 It is a partial cross-sectional view of an embodiment of the utility model.

[0012] The figure marks in the drawings of the specification include: support frame 1, support rod 11, screen 2, reciprocating horizontal adjustment part 3, guide rod 31, adjustment wheel 32, traction rod 33, driver 34, active bevel gear 35, protective shell 36, driving sector gear 37, spline shaft 38, reciprocating vertical adjustment part 4, cam 41, support column 42, matching block 43, elastic support member 44, main body 5, and miscellaneous funnel 6. DETAILED DESCRIPTION

[0013] The present invention is further described in detail below through specific implementation modes:

[0014] like Figure 1 and Figure 2 As shown, the embodiment of the utility model provides a tea color sorting machine, including a screening frame and a driving assembly;

[0015] The screening frame comprises a support frame 1 and a screen 2 reciprocatingly arranged in a vertical direction in the support frame 1;

[0016] The driving assembly includes a reciprocating horizontal adjustment part 3 connected to the support frame 1 and a reciprocating vertical adjustment part 4 connected to the screen 2, and the reciprocating vertical adjustment part 4 is connected to the reciprocating horizontal adjustment part 3 for transmission.

[0017] In this embodiment:

[0018] The tea color sorter also includes a main body 5, a screening frame is movably arranged in the main body 5, a color sorting lens and a blow pipe are arranged below one side of the discharge end of the screen 2, a receiving funnel 6 is arranged below the support frame 1, and the discharge end of the receiving funnel 6 extends into a residual material box fixedly arranged on the outer wall of the main body 5, and a receiving box is arranged below the receiving funnel 6; the details of this structure can refer to the corresponding structure in the background technology.

[0019] The tea leaves are added to the screen 2 from the feed inlet, and the reciprocating horizontal adjustment part 3 is operated to make the support frame 1 drive the screen 2 to reciprocate horizontally in the main body 5. At the same time, the reciprocating horizontal adjustment part 3 also drives the reciprocating vertical adjustment part 4 during operation to drive the screen 2 to reciprocate in the vertical direction in the support frame 1, so that the tea leaves are constantly rolling on the screen 2; the dust and the broken pieces pass through the screen 2 and fall into the receiving funnel 6 and then slide into the residual material box for collection, and the separated tea leaves fall from the discharge end of the screen 2, and the tea leaves are irradiated by the color sorting lens and then the yellow leaves and tea stems in the tea leaves are blown out through the blow pipe, so that the sorted tea leaves and the sorted yellow leaves and tea stems are respectively collected in different receiving boxes; in the tea color sorting machine, the cooperation of the reciprocating vertical adjustment part 4 and the reciprocating horizontal adjustment part 3 increases the rolling degree of the tea leaves on the screen 2, and improves the separation ability of the dust and broken pieces mixed in the tea leaves.

[0020] like Figure 1 and Figure 2 As shown, according to another embodiment of the utility model, in the tea color sorting machine, the reciprocating horizontal adjustment part 3 includes a guide rod 31 and a driving unit;

[0021] Among them, at least one of the guide rods 31 is slidably connected to the support frame 1;

[0022] The driving unit is connected to the reciprocating vertical adjustment part 4 and is also connected to an adjustment wheel 32 . The eccentric position of the adjustment wheel 32 is connected to the support frame 1 via a traction rod 33 .

[0023] In this embodiment:

[0024] There are two guide rods 31 , and the two guide rods 31 are arranged at intervals in a direction perpendicular to the sliding direction of the support frame 1 . Each guide rod 31 is arranged along the sliding direction of the support frame 1 to stably guide the reciprocating horizontal movement of the support frame 1 .

[0025] When the driving unit is in operation, it drives the adjusting wheel 32 to rotate. During the rotation process, the adjusting wheel 32 causes the traction rod 33 to pull the support frame 1, so that the support frame 1 slides back and forth horizontally on the guide rod 31, thereby driving the screen 2 to slide back and forth horizontally; at the same time, the driving unit also drives the reciprocating vertical adjustment part 4 to operate, and the reciprocating vertical adjustment part 4 causes the screen 2 to slide back and forth in the vertical direction, thereby enhancing the tumbling degree of the tea leaves on the screen 2 and improving the separation ability of the dust and fragments mixed in the tea leaves.

[0026] Furthermore, the driving unit includes a driver 34 and a driving bevel gear 35 connected to the driver 34, and the adjusting wheel 32 is a driven bevel gear, which meshes with the driving bevel gear 35; wherein the driver 34 can be a reduction motor to drive the driving bevel gear 35 to rotate, and the driving bevel gear 35 drives the driven bevel gear to rotate, and the driven bevel gear pulls the support frame 1 through the traction rod 33 to make the support frame 1 reciprocate horizontally on the guide rod 31; the traction rod 33 and the driven bevel gear and the support frame 1 are all rotationally connected.

[0027] A protective shell 36 is fixedly mounted on the outer wall of the main body 5, and the driver 34, the active bevel gear 35 and the driven bevel gear are all arranged in the protective shell 36. A clearance hole is opened on the main body 5, and the traction rod 33 passes through the clearance hole to move freely.

[0028] Based on the above scheme:

[0029] The driving unit also includes a driving sector gear 37, a transmission circular gear and a spline shaft 38;

[0030] The transmission circular gear is meshed with the driving sector gear 37, and a belt transmission structure is connected to the transmission circular gear;

[0031] The spline shaft 38 is arranged along the moving direction of the support frame 1 and one end of the spline shaft 38 is connected to the belt transmission structure, and the other end of the spline shaft 38 is spline-connected to the reciprocating vertical adjustment part 4 .

[0032] The driving sector gear 37 is specifically connected to the output shaft of the driver 34. The driver 34 rotates the driving sector gear 37 during operation, and the driving sector gear 37 intermittently cooperates with the transmission circular gear to make the transmission circular gear rotate intermittently. The transmission circular gear is intermittently transmitted through the belt transmission structure and the spline shaft 38 in turn, and the screen 2 is intermittently driven to reciprocate in the vertical direction. The driving sector gear 37 can also be a circular gear to drive the screen 2 to continuously reciprocate in the vertical direction.

[0033] The belt transmission structure and the spline shaft 38 are driven according to the space arrangement requirements during the installation process, so that the driver 34 can move the screen 2 in different directions during operation to increase the rolling degree of the tea leaves on the screen 2 and improve the separation ability of the dust and debris mixed in the tea leaves. The belt transmission structure is an existing one, which is composed of two pulleys and a belt, and the two pulleys are connected to the transmission circular gear and the spline shaft 38 in a one-to-one correspondence.

[0034] like Figure 2 As shown, according to another embodiment of the utility model, in the tea color sorting machine, the reciprocating vertical adjustment part 4 includes a cam 41 and an adjustment frame;

[0035] Wherein, the cam 41 is connected to the reciprocating level adjustment part 3;

[0036] The adjustment frame is fixedly connected to the screen 2 and slidably connected to the support frame 1 along the vertical direction, and the support frame 1 and the cam 41 always slide against each other.

[0037] Here, the cam 41 is spline-connected with the spline shaft 38, so that the spline shaft 38 drives the cam 41 to rotate during the rotation process, and the cam 41 drives the adjustment frame to reciprocate in the vertical direction during the rotation process, thereby driving the screen 2 to reciprocate in the vertical direction. In addition, the connection between the cam 41 and the spline shaft 38 will not limit the reciprocating horizontal movement of the adjustment frame.

[0038] Based on the above scheme:

[0039] The adjustment frame includes a support column 42 and a matching block 43;

[0040] Among them, at least one of the support columns 42 is connected to the support frame 1 in a sliding manner in the vertical direction, the top of each support column 42 is fixedly connected to the screen 2, and the bottom end thereof is elastically supported against the support frame 1 by an elastic support member 44, and the bottom end of each support column 42 is also connected by a connecting strip:

[0041] The matching block 43 is fixedly connected to the connecting strip and is always slidably opposed to the cam 41 .

[0042] Here, there are two support columns 42 and they are arranged at intervals at the bottom of the screen 2. A large head is formed at the bottom of each support column 42. The elastic support member 44 is a support spring. The support spring is sleeved on the support column 42 and abuts against the large head at the bottom of the support column 42 and the bottom of the support frame 1, so as to cooperate with the cam 41 to smoothly and stably make the screen 2 reciprocate in the vertical direction; when the cam 41 rotates, it drives the matching block 43 to reciprocate in the vertical direction, and the matching block 43 is sequentially transmitted through the connecting bar and the support column 42 to make the screen 2 reciprocate in the vertical direction.

[0043] The support column 42 is connected to the support frame 1, and the support frame 1 can guide the movement of the support column 42 to improve the stability of the reciprocating motion of the screen 2 in the vertical direction.

[0044] In order to improve the transmission stability between the cam 41 and the matching block 43, a limiting notch is opened on the matching block 43, and the cam 41 is partially slidably connected in the limiting notch; the limiting notch is used to limit the cam 41, so that the cam 41 and the matching block 43 always maintain a sliding abutment state, and prevent the cam 41 from moving along its axial direction and disengaging from the matching block 43.

[0045] like Figure 2As shown, according to another embodiment of the utility model, in the tea color sorting machine, the discharge end of the screen 2 is bent upward to form a debris limiting tail.

[0046] Here, the design of the debris limiting tail can play a certain limiting role on dust and debris, reduce the discharge of dust and debris from the discharge end of the screen 2, and improve the cleanliness of the tea leaves discharged from the discharge end of the screen 2.

[0047] like Figure 2 As shown, according to another embodiment of the utility model, a tea color sorting machine is described, wherein the support frame 1 includes an enclosure with one side designed to be open, the screen 2 is slidably arranged in the enclosure along the vertical direction, and the discharge end of the screen 2 passes through the opening of the enclosure to discharge the separated tea leaves, so as to carry out the subsequent separation of yellow leaves and tea stalks; a plurality of support rods 11 are arranged at intervals at the bottom of the enclosure along the length direction of the screen 2, the guide rods 31 are slidably connected through the corresponding support rods 11, and the support columns 42 are also slidably connected through the corresponding support rods 11; the cooperation between the enclosure and the support rods 11 forms a support for the screen 2, while reducing the obstruction to the screen 2 during the screening process.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A tea color sorter, comprising a screening frame, characterized in that: The screening frame comprises a support frame and a screen mesh reciprocatingly arranged in a vertical direction in the support frame; It also includes a driving assembly, which includes a reciprocating horizontal adjustment part connected to the support frame and a reciprocating vertical adjustment part connected to the screen, and the reciprocating vertical adjustment part is connected to the reciprocating horizontal adjustment part for transmission.

2. A tea color sorter according to claim 1, characterized in that: The reciprocating vertical adjustment unit comprises: A cam connected to the reciprocating level adjustment portion; The adjusting frame is fixedly connected with the screen and slidably connected with the supporting frame along the vertical direction, and the supporting frame and the cam always slide against each other.

3. A tea color sorting machine according to claim 2, characterized in that: The adjustment frame comprises: Support column, at least one of the support columns is connected to the support frame in a vertical sliding direction, the top of each support column is fixedly connected to the screen, and the bottom end thereof is elastically supported by an elastic support member against the support frame, and the bottom end of each support column is also connected by a connecting strip: The matching block is fixedly connected to the connecting strip and always slides against the cam.

4. A tea color sorter according to claim 3, characterized in that: The matching block is provided with a limiting notch, and the cam part is slidably connected in the limiting notch.

5. A tea color sorter according to claim 1, characterized in that: The reciprocating level adjustment unit comprises: A guide rod, at least one of which is slidably connected to the support frame; A driving unit is connected to the reciprocating vertical adjustment part and is also connected to an adjusting wheel, and the eccentric position of the adjusting wheel is connected to the supporting frame through a traction rod.

6. A tea color sorter according to claim 5, characterized in that: The driving unit comprises: Drive sector gear; A transmission circular gear, the transmission circular gear is meshed with the driving sector gear, and a belt transmission structure is connected to the transmission circular gear; A spline shaft is arranged along the moving direction of the support frame and one end of the spline shaft is connected to the belt transmission structure, and the other end of the spline shaft is connected to the reciprocating vertical adjustment part.

7. A tea color sorter according to claim 1, characterized in that: The discharge end of the screen is bent upward to form a debris limiting tail.