Vertical automatic pipe winding machine

Abstract

The utility model relates to the technical field of pipe winding machines, in particular to a vertical automatic pipe winding machine which comprises a bottom plate, a cleaning mechanism and an air blowing mechanism are arranged on the top of the bottom plate and attached to each other, and a water pump is started to convey water in a water tank into a box body through a connecting pipe. And finally, water is sprayed out to the surface of the wound pipe through a plurality of spray heads to clean the wound pipe, an air feeder is started to blow air into a connecting pipe, the air is blown into one exhaust pipe and a heating box correspondingly, the air is heated through a heating wire and then blown into the other exhaust pipe, and then the wound pipe is heated. And then the gas is sprayed into the box body through the two exhaust pipes to dry and cool the wound pipe to complete cleaning treatment of the wound pipe before winding, so that impurities attached to the wound pipe can be removed when the wound pipe is wound, cleaning, drying and cooling integrated treatment is carried out on the wound pipe, the cleaning efficiency of the wound pipe is improved, and meanwhile, the cleaning efficiency of the wound pipe is improved. And the winding quality of pipe winding products is also improved.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe winding machines, in particular to a vertical automatic pipe winding machine. Background Art

[0002] Insulated pipe is a kind of pipe used to transport fluid, gas and other media. It has the function of heat insulation and can effectively reduce the energy loss of the medium during pipeline transportation and improve energy utilization. In the production process of thermal insulation pipe, many companies' thermal insulation pipes need to be wound by pipe winding machines before subsequent packaging and transportation.

[0003] At present, the traditional pipe winding machine still has some shortcomings. Since there are impurities attached to the insulation pipe, the quality of the pipe winding will be affected when the pipe winding machine is winding the insulation pipe. The existing pipe winding machine does not have the function of cleaning the pipe winding, so it is impossible to remove the impurities on the insulation pipe, and the surface of the insulation pipe is usually cleaned manually before winding the pipe. This operation is not only time-consuming but also increases the labor burden of the staff. For this reason, we propose a vertical automatic pipe winding machine. Utility Model Content

[0004] Based on the deficiencies in the prior art mentioned in the above background technology, the utility model provides a vertical automatic pipe winding machine.

[0005] The utility model overcomes the above technical problems by adopting the following technical solutions, specifically:

[0006] A vertical automatic pipe winding machine comprises: a bottom plate, a cleaning mechanism and a blowing mechanism are arranged on the top of the bottom plate, and the cleaning mechanism is in contact with the blowing mechanism, the cleaning mechanism is used to clean the winding pipe, and the blowing mechanism is used to dry and cool the winding pipe, a transverse groove is opened on the top of the bottom plate, a locking mechanism is arranged inside the transverse groove, and the locking mechanism extends to the top and front of the bottom plate respectively, a winding roller is arranged on the locking mechanism, and the locking mechanism is used to lock the winding roller, and a placing mechanism is arranged on the top of the bottom plate, and the placing mechanism is used to collect the winding rollers after winding the pipes.

[0007] As a further solution of the utility model: the cleaning mechanism includes a water tank, a water pump, a box body, a connecting pipe, a plurality of nozzles and a drain pipe, the water tank is connected to the top of the bottom plate, and pipe inlets are opened on both sides of the water tank, the water pump is connected to the back of the water tank, and the input end of the water pump extends to the interior of the water tank, the box body is connected to the top of the water tank, the two ends of the connecting pipe are respectively connected to the back of the box body and the output end of the water pump, a plurality of nozzles are equidistantly connected to the bottom of the box body, and the plurality of nozzles extend to the interior of the water tank, and the drain pipe is connected to the back of the water tank.

[0008] As a further solution of the utility model: the blowing mechanism includes a box body, a heat insulation board, an air blower, a connecting pipe and two exhaust pipes, the box body is connected to the top of the bottom plate, and the box body is fitted with the water tank, the heat insulation board is connected between the top of the inner wall of the box body and the bottom of the inner wall, and pipe inlets are provided on both sides of the box body and the heat insulation board, the air blower is connected to the top of the box body, the connecting pipe is connected to the output end of the air blower, the two exhaust pipes are respectively connected to the two sides of the inner wall of the box body, and one end of the two exhaust pipes is respectively connected to the two sides of the heat insulation board, the two exhaust pipes extend to the top of the box body, and one of the exhaust pipes is connected to the outer surface of the connecting pipe.

[0009] As a further solution of the utility model: the hair dryer mechanism also includes a heating box and a heating wire, the heating box is connected to the top of the box body, and one end of the connecting pipe is connected to one side of the heating box, and the other exhaust pipe is connected to the bottom of the heating box, and the heating wire is arranged inside the heating box.

[0010] As a further solution of the utility model: the locking mechanism includes a first motor, a bidirectional threaded rod, two threaded blocks, two connecting plates, two locking blocks and a second motor, the first motor is rotatably connected to the inside of the transverse groove, and one end of the first motor extends to the front side of the base plate, the bidirectional threaded rod is connected to the front side of the base plate, and one end of the output shaft of the bidirectional threaded rod is connected to one end of the first motor, the two threaded blocks are both threadedly connected to the outer surface of the first motor, the two connecting plates are respectively connected to the tops of the two threaded blocks, the two locking blocks are respectively rotatably connected to the adjacent sides of the two connecting plates, the second motor is connected to the front side of one of the connecting plates, and one end of the output shaft of the second motor extends to the back side of one of the connecting plates and is connected to one of the locking blocks.

[0011] As a further solution of the utility model: the placement mechanism includes four electric telescopic rods and rubber pads, the four electric telescopic rods are connected to the top of the bottom plate, and the rubber pads are connected to the top ends of the four electric telescopic rods.

[0012] As a further solution of the utility model: a plurality of bases are connected to the bottom of the base plate.

[0013] After adopting the above structure, the utility model has the following advantages compared with the prior art:

[0014] 1. Add water into the water tank, start the water pump to transport the water to the inside of the box body through the connecting pipe, and finally spray the water to the surface of the winding pipe through multiple nozzles to clean it, start the blower to blow gas into the inside of the connecting pipe, and the gas is blown into one of the exhaust pipes and the inside of the heating box respectively. After the gas is heated by the heating wire, it is blown into the inside of the other exhaust pipe, and then the gas is sprayed into the inside of the box body through the two exhaust pipes to dry and cool the winding pipe respectively to complete the cleaning of the winding pipe before winding. The utility model can remove impurities attached to the winding pipe when winding it, and carry out integrated cleaning, drying and cooling treatment on it, which improves the cleaning efficiency of the winding pipe while also improving the winding quality of the winding product.

[0015] 2. Start the four electric telescopic rods to extend them and drive the rubber pad to rise, start the output shaft of the two-way threaded rod to drive the first motor to rotate so that the two threaded blocks move inside the transverse groove and drive the two locking blocks to move in opposite directions through the two connecting plates to release the lock on the winding roller, and then the winding roller falls on the top of the rubber pad to complete the disassembly of the winding roller. After placing the winding roller on the rubber pad, start the two-way threaded rod in the reverse direction to reinsert the two locking blocks into the interior of the winding roller to complete the installation of the winding roller, so that the utility model can automatically fall off and remove the winding roller after winding and quickly install the winding roller without manual removal. The operation process saves time and effort and reduces downtime, improves the efficiency of winding roller replacement and also improves the production efficiency of winding pipes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the cleaning mechanism of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the hair dryer mechanism of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the locking mechanism of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the winding roller of the utility model;

[0021] Figure 6 It is a structural schematic diagram of the placing mechanism of the utility model.

[0022] In the figure: 1. bottom plate; 2. cleaning mechanism; 201. water tank; 202. water pump; 203. box body; 204. connecting pipe; 205. nozzle; 206. drain pipe; 3. blower mechanism; 301. box body; 302. heat insulation board; 303. blower; 304. connecting pipe; 305. exhaust pipe; 306. heating box; 307. heating wire; 4. locking mechanism; 401. first motor; 402. bidirectional threaded rod; 403. threaded block; 404. connecting plate; 405. locking block; 406. second motor; 5. winding roller; 6. placing mechanism; 601. electric telescopic rod; 602. rubber pad; 7. base. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1:

[0025] See also Figures 1 to 6 In an embodiment of the utility model, a vertical automatic pipe winding machine includes: a bottom plate 1, a cleaning mechanism 2 and a blowing mechanism 3 are arranged on the top of the bottom plate 1, and the cleaning mechanism 2 is in contact with the blowing mechanism 3, the cleaning mechanism 2 is used to clean the winding pipe, and the blowing mechanism 3 is used to dry and cool the winding pipe, a transverse groove is opened on the top of the bottom plate 1, a locking mechanism 4 is arranged inside the transverse groove, and the locking mechanism 4 extends to the top and front of the bottom plate 1 respectively, a winding roller 5 is arranged on the locking mechanism 4, and the locking mechanism 4 is used to lock the winding roller 5, and a placing mechanism 6 is arranged on the top of the bottom plate 1, and the placing mechanism 6 is used to collect the winding roller 5 after the pipe is wound.

[0026] Specifically, the winding tube passes through the cleaning mechanism 2 and the blowing mechanism 3 and is wound on the winding roller 5. Then, water is added to the cleaning mechanism 2 and the cleaning mechanism 2 is started to clean the outer surface of the winding tube. Then, the blowing mechanism 3 is started to blow gas to the outer surface of the winding tube to dry and cool it, thereby completing the cleaning of the winding tube. When the winding roller 5 needs to be disassembled after winding, it is raised by starting the placement mechanism 6. Then, the locking mechanism 4 is started to release the lock on the winding roller 5. The winding roller 5 will naturally fall on the placement mechanism 6 to complete the automatic unloading of the winding roller 5. Then, the winding roller 5 is placed back on the placement mechanism 6 and the locking mechanism 4 is started in reverse to lock the winding roller 5, thereby completing the installation of the winding roller 5. The operation process is simple, thereby improving the efficiency of replacing the winding roller 5.

[0027] Embodiment 2:

[0028] See also Figures 2-3 In the embodiment of the utility model, a vertical automatic pipe winding machine, the cleaning mechanism 2 includes a water tank 201, a water pump 202, a box body 203, a connecting pipe 204, a plurality of nozzles 205 and a drain pipe 206. The water tank 201 is connected to the top of the bottom plate 1, and both sides of the water tank 201 are provided with pipe inlets. The water pump 202 is connected to the back of the water tank 201, and the input end of the water pump 202 extends to the inside of the water tank 201. The box body 203 is connected to the water tank 201. The top of the box body 203 has two ends, and the two ends of the connecting pipe 204 are respectively connected to the back of the box body 203 and the output end of the water pump 202. A plurality of nozzles 205 are connected to the bottom of the box body 203 at an equal distance, and the plurality of nozzles 205 extend to the inside of the water tank 201. The drain pipe 206 is connected to the back of the water tank 201. The blower mechanism 3 includes a box body 301, a heat insulation board 302, a blower 303, a connecting pipe 304 and two exhaust pipes 305. The box body 301 is connected to the top of the bottom plate 1. , and the box body 301 is fitted with the water tank 201, the heat insulation board 302 is connected between the top and the bottom of the inner wall of the box body 301, and both sides of the box body 301 and the heat insulation board 302 are provided with pipe inlets, the air blower 303 is connected to the top of the box body 301, the connecting pipe 304 is connected to the output end of the air blower 303, and two exhaust pipes 305 are respectively connected to the two sides of the inner wall of the box body 301, and one end of the two exhaust pipes 305 is respectively connected to the two sides of the heat insulation board 302. The two exhaust pipes 305 are connected to the top of the box body 301, and one of the exhaust pipes 305 is connected to the outer surface of the connecting pipe 304. The hair dryer 3 also includes a heating box 306 and a heating wire 307. The heating box 306 is connected to the top of the box body 301, and one end of the connecting pipe 304 is connected to one side of the heating box 306. The other exhaust pipe 305 is connected to the bottom of the heating box 306, and the heating wire 307 is arranged inside the heating box 306.

[0029] Specifically, the water pump 202 is started to transport the water in the water tank 201 to the inside of the box body 203 through the connecting pipe 204, and finally the water is sprayed to the surface of the coil through multiple nozzles 205 to clean it, and the blower 303 is started to blow gas into the inside of the connecting pipe 304. The gas is blown into one of the exhaust pipes 305 and the inside of the heating box 306 respectively. The gas is heated by the heating wire 307 and then blown into the inside of the other exhaust pipe 305. After that, the gas is sprayed into the inside of the box body 301 through the two exhaust pipes 305 to dry and cool the coil respectively, thereby completing the cleaning of the coil.

[0030] Embodiment 3:

[0031] See also Figures 1 to 6In the embodiment of the utility model, a vertical automatic pipe winding machine, the locking mechanism 4 includes a first motor 401, a bidirectional threaded rod 402, two threaded blocks 403, two connecting plates 404, two locking blocks 405 and a second motor 406, the first motor 401 is rotatably connected to the inside of the transverse groove, and one end of the first motor 401 extends to the front of the bottom plate 1, the bidirectional threaded rod 402 is connected to the front of the bottom plate 1, and one end of the output shaft of the bidirectional threaded rod 402 is connected to one end of the first motor 401, the two threaded blocks 403 are both threadedly connected to the outer surface of the first motor 401, and the two connecting plates 404 are connected to the outer surface of the first motor 401. 4 are respectively connected to the tops of the two threaded blocks 403, the two locking blocks 405 are respectively rotatably connected to the adjacent sides of the two connecting plates 404, the second motor 406 is connected to the front side of one of the connecting plates 404, and one end of the output shaft of the second motor 406 extends to the back side of one of the connecting plates 404 and is connected to one of the locking blocks 405, the placement mechanism 6 includes four electric telescopic rods 601 and rubber pads 602, the four electric telescopic rods 601 are all connected to the top of the bottom plate 1, the rubber pads 602 are connected to the top ends of the four electric telescopic rods 601, and the bottom of the bottom plate 1 is connected to a plurality of bases 7.

[0032] Specifically, the four electric telescopic rods 601 are started to extend to drive the rubber pad 602 to rise, the output shaft of the bidirectional threaded rod 402 is started to drive the first motor 401 to rotate, so that the two threaded blocks 403 move inside the transverse groove and drive the two locking blocks 405 to move in opposite directions through the two connecting plates 404 to release the lock on the winding roller 5, and then the winding roller 5 falls on the top of the rubber pad 602 to complete the disassembly of the winding roller 5. After the winding roller 5 is placed on the rubber pad 602, the bidirectional threaded rod 402 is started in the reverse direction to allow the two locking blocks 405 to be reinserted into the interior of the winding roller 5 to complete the installation of the winding roller 5. The arrangement of multiple bases 7 can improve the stability of the pipe winding machine during operation.

[0033] The working principle of the utility model is as follows: the winding pipe is passed through multiple pipe inlets in sequence and is wound and connected with the winding roller 5, then water is added to the water tank 201, the water pump 202 is started, and the input end of the water pump 202 sucks water from the inside of the water tank 201, and is transported to the inside of the box body 203 through the connecting pipe 204 through the output end of the water pump 202, and finally sprayed out through multiple nozzles 205, and the clean water contacts the outer surface of the winding pipe to clean it, and then the water can be discharged through the drain pipe 206, and the air supply fan 303 is started, and the output end of the air supply fan 303 blows gas into the inside of the connecting pipe 304, and then the gas is blown into one of the exhaust pipes 305 and the inside of the heating box 306 respectively, and the gas is heated by the heating wire 307 and then blown into the inside of the other exhaust pipe 305, and then the heated gas and the unheated gas are sprayed into the inside of the box body 301 through the two exhaust pipes 305 to dry and cool the winding pipe respectively, thereby completing The paired winding tubes are cleaned before winding. When the winding roller 5 needs to be disassembled, the staff starts the four electric telescopic rods 601 to extend and drive the rubber pad 602 to rise, and then starts the two-way threaded rod 402. The output shaft of the two-way threaded rod 402 drives the first motor 401 to rotate, so that the two threaded blocks 403 move inside the transverse groove. The two threaded blocks 403 move and drive the two locking blocks 405 to move in opposite directions through the two connecting plates 404 to release the lock of the winding roller 5. Then, the winding roller 5 will naturally fall on the top of the rubber pad 602, thereby completing the disassembly of the winding roller 5. After placing the winding roller 5 on the rubber pad 602, the two-way threaded rod 402 is started in the reverse direction so that the two locking blocks 405 are reinserted into the interior of the winding roller 5, and the second motor 406 is started to drive one of the locking blocks 405 to rotate through the winding roller 5, so that the winding roller 5 can start to wind the tube.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.

Claims

1. A vertical automatic pipe winding machine, It is characterized in that include: A bottom plate (1), a cleaning mechanism (2) and a blowing mechanism (3) are arranged on the top of the bottom plate (1), and the cleaning mechanism (2) is in contact with the blowing mechanism (3), the cleaning mechanism (2) is used to clean the winding tube, and the blowing mechanism (3) is used to dry and cool the winding tube, a transverse groove is provided on the top of the bottom plate (1), a locking mechanism (4) is provided inside the transverse groove, and the locking mechanism (4) extends to the top and front of the bottom plate (1), respectively, a winding roller (5) is arranged on the locking mechanism (4), and the locking mechanism (4) is used to lock the winding roller (5), and a placing mechanism (6) is provided on the top of the bottom plate (1), and the placing mechanism (6) is used to collect the winding roller (5) after winding the tube.

2. A vertical automatic pipe winding machine according to claim 1, It is characterized in that The cleaning mechanism (2) comprises a water tank (201), a water pump (202), a box body (203), a connecting pipe (204), a plurality of nozzles (205) and a drain pipe (206); the water tank (201) is connected to the top of the bottom plate (1), and both sides of the water tank (201) are provided with pipe inlets; the water pump (202) is connected to the back of the water tank (201), and the input end of the water pump (202) extends to the inside of the water tank (201); the box body (203) is connected to the top of the water tank (201), and the two ends of the connecting pipe (204) are respectively connected to the back of the box body (203) and the output end of the water pump (202); the plurality of nozzles (205) are equidistantly connected to the bottom of the box body (203), and the plurality of nozzles (205) extend to the inside of the water tank (201); and the drain pipe (206) is connected to the back of the water tank (201).

3. A vertical automatic pipe winding machine according to claim 2, It is characterized in that The air blowing mechanism (3) comprises a box (301), a heat insulation board (302), an air blower (303), a connecting pipe (304) and two exhaust pipes (305); the box (301) is connected to the top of the bottom plate (1), and the box (301) is in contact with the water tank (201); the heat insulation board (302) is connected between the top and bottom of the inner wall of the box (301), and both sides of the box (301) and the heat insulation board (302) are provided with pipe inlets; The fan (303) is connected to the top of the box (301), the connecting pipe (304) is connected to the output end of the air supply fan (303), the two exhaust pipes (305) are respectively connected to the two sides of the inner wall of the box (301), and one end of the two exhaust pipes (305) is respectively connected to the two sides of the insulation board (302), the two exhaust pipes (305) are extended to the top of the box (301), and one of the exhaust pipes (305) is connected to the outer surface of the connecting pipe (304).

4. A vertical automatic pipe winding machine according to claim 3, It is characterized in that The hair dryer mechanism (3) further comprises a heating box (306) and a heating wire (307); the heating box (306) is connected to the top of the box body (301), and one end of the connecting pipe (304) is connected to one side of the heating box (306); the other exhaust pipe (305) is connected to the bottom of the heating box (306); and the heating wire (307) is arranged inside the heating box (306).

5. A vertical automatic pipe winding machine according to claim 4, It is characterized in that The locking mechanism (4) comprises a first motor (401), a bidirectional threaded rod (402), two threaded blocks (403), two connecting plates (404), two locking blocks (405) and a second motor (406); the first motor (401) is rotatably connected inside the transverse groove, and one end of the first motor (401) extends to the front side of the bottom plate (1); the bidirectional threaded rod (402) is connected to the front side of the bottom plate (1), and one end of the output shaft of the bidirectional threaded rod (402) is connected to one end of the first motor (401); The two threaded blocks (403) are both threadedly connected to the outer surface of the first motor (401), the two connecting plates (404) are respectively connected to the tops of the two threaded blocks (403), the two locking blocks (405) are respectively rotatably connected to the adjacent sides of the two connecting plates (404), the second motor (406) is connected to the front side of one of the connecting plates (404), and one end of the output shaft of the second motor (406) extends to the back side of one of the connecting plates (404) and is connected to one of the locking blocks (405).

6. A vertical automatic pipe winding machine according to claim 5, It is characterized in that The placement mechanism (6) comprises four electric telescopic rods (601) and rubber pads (602), wherein the four electric telescopic rods (601) are all connected to the top of the bottom plate (1), and the rubber pads (602) are connected to the top ends of the four electric telescopic rods (601).

7. A vertical automatic pipe winding machine according to claim 6, It is characterized in that A plurality of bases (7) are connected to the bottom of the base plate (1).

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