One-step forming drilling and reaming alloy cutter
The one-time forming drill and reamer alloy tool integrates drilling and reaming functions with a replaceable alloy blade, addressing inefficiencies in traditional tools by enabling simultaneous processing and reducing production time and costs through efficient, stable workpiece production.
Patent Information
- Application Number
- CN202420885772.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Traditional forming tools require separate processes for drilling and reaming, leading to unstable workpiece quality and increased production time and costs due to multiple clamping and tool changes.
A one-time forming drill and reamer alloy tool with an integrated alloy blade and cutter head, featuring a screw connection mechanism for easy blade replacement and a design that allows simultaneous drilling and reaming, utilizing high-hardness alloy material for enhanced durability and efficiency.
Enables stable and efficient one-time processing of workpieces with reduced production time and costs by allowing simultaneous drilling and reaming, improving production efficiency and product accuracy while minimizing tool changes and waste.
Smart Images

Figure CN222154043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutters, in particular to a one-time forming drill and reamer alloy cutter. Background Art
[0002] In the mechanical processing industry, with the increase in labor costs and material costs, it is becoming increasingly important to shorten production time, improve product quality, reduce production damage, and make full use of resource allocation. In the mechanical cutting industry, the limitations of ordinary tools are becoming increasingly prominent. Forming tools have the same cutting edge shape and processing characteristics, high processing accuracy and high production efficiency. In the mechanical cutting industry, the use of forming tools has occupied a large part. In the traditional use of forming tools, separate processes are usually used, which makes the workpiece processing process turnover more, and ultimately leads to unstable workpiece quality. Utility Model Content
[0003] The utility model aims to provide a one-time forming drill and reamer alloy tool to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a one-time formed drilling and reaming alloy tool, including a shank, the outer wall of the shank is provided with an alloy blade for drilling and reaming, one side of the alloy blade is provided with a cutter head for installing the alloy blade, and one side of the cutter head is provided with a connecting component for connecting to the shank.
[0005] Preferably, one side of the alloy blade is fixedly connected to one side of the cutter head, the connecting assembly comprises a screw, and a mounting block for inserting the screw is fixedly connected to the side of the cutter head facing the handle.
[0006] Preferably, the outer wall of the knife handle is provided with a slot for inserting the mounting block, the bottom end of the mounting block is provided with a circular groove, and the top end of the inner wall of the circular groove is provided with a first thread groove for threaded insertion of a connecting screw.
[0007] Preferably, a second thread groove is formed at the top of the inner wall of the slot, and the screw rod is threadably connected to the second thread groove.
[0008] Preferably, a nut for extruding the mounting block is fixedly connected to the bottom end of the screw rod.
[0009] Preferably, a concave surface is provided on the top of the cutter head, an oblique opening for material guiding is provided on one side of the top of the cutter head, and a chip removal groove for chip removal is provided on the side of the cutter head away from the alloy blade.
[0010] Preferably, the thickness of the top of the alloy blade is 0.3 mm.
[0011] Technical effects and advantages of the utility model:
[0012] The utility model utilizes the design of the tool handle, the tool head and the alloy blade, and leaves a 0.3mm blade on the top of the alloy blade to perform drilling processing on blind hole products. The side blade of the alloy blade is ground according to the product size, so that drilling and reaming can be processed and formed at the same time. At the same time, the tool can be adjusted according to the shape of the product, the product processing size is stable, and drilling and reaming can be formed in one time. The operation is simple and easy to use, which greatly improves production efficiency and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is one of the three-dimensional structural schematic diagrams of the utility model.
[0014] Figure 2 This is the second schematic diagram of the three-dimensional structure of the utility model.
[0015] Figure 3 It is a front view cross-sectional structural schematic diagram of the utility model.
[0016] In the figure: 1. tool handle; 2. tool head; 3. concave surface; 4. bevel; 5. chip groove; 6. alloy blade; 7. mounting block; 8. screw; 9. nut. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] The utility model provides Figure 1-3 The one-time formed drilling and reaming alloy tool shown includes a shank 1, the outer wall of which is provided with an alloy blade 6 for drilling and reaming, one side of the alloy blade 6 is provided with a cutter head 2 for mounting the alloy blade 6, and one side of the cutter head 2 is provided with a connecting component for connecting to the shank 1.
[0019] Specifically, one side of the alloy blade 6 is fixedly connected to one side of the cutter head 2, and the connecting assembly includes a screw 8. The cutter head 2 is fixedly connected to the side of the handle 1 with a mounting block 7 for inserting the screw 8. The outer wall of the handle 1 is provided with a slot for inserting the mounting block 7. The bottom end of the mounting block 7 is provided with a circular groove. The top of the inner wall of the circular groove is provided with a first thread groove for threadedly inserting the screw 8. The top of the inner wall of the slot is provided with a second thread groove. The screw 8 is threadedly inserted and connected with the second thread groove. The bottom end of the screw 8 is fixedly connected with a nut 9 for extruding the mounting block 7.
[0020] Furthermore, the alloy blade 6 is arranged on the side of the cutter head 2 away from the chip groove 5, the alloy blade 6 and the cutter head 2 are fixedly connected by welding, and a plurality of cutter heads 2 are arranged at equal intervals in a ring shape on the outer wall of the shank 1, and the number of cutter heads 2 corresponds to the number of alloy blades 6 one by one. Through the connecting assembly, after one of the alloy blades 6 is worn, it can be disassembled separately and replaced with a new alloy blade 6, thereby avoiding the waste caused by the scrapping of the entire tool. The size of the mounting block 7 matches the size of the slot, the size of the circular slot is 1.02 times the size of the nut 9, the nut 9 is used to insert the hexagonal bolt, the nut 9 and the screw rod 8 form a bolt, and the bottom end of the screw rod 8 is connected to the top end of the nut 9 The fixed connection is performed by welding, by inserting the hexagonal bolt into the nut 9, and by rotating the nut 9 to drive the screw 8 to rotate synchronously, the threads of the inner walls of the first thread groove and the second thread groove are meshed with the threads of the outer wall of the screw 8, and the diameters of the first thread groove and the second thread groove are the same, and the screw 8 is connected by inserting the first thread groove and the second thread groove, and under the extrusion of the nut 9 and the top of the inner wall of the circular groove, the mounting block 7 and the tool handle 1 are firmly connected. When the alloy blade 6 needs to be replaced, the screw 8 is removed from the second thread groove by rotating the nut 9, and the connection between the mounting block 7 and the tool handle 1 can be released, thereby separating the cutter head 2 from the tool handle 1, and replacing the alloy blade 6.
[0021] Specifically, a concave surface 3 is provided on the top of the cutter head 2, a bevel 4 for guiding materials is provided on one side of the top of the cutter head 2, a chip groove 5 for chip removal is provided on the side of the cutter head 2 away from the alloy blade 6, and the thickness of the top of the alloy blade 6 is 0.3 mm.
[0022] Furthermore, the alloy blade 6 is made of alloy material, which has the characteristics of high hardness, high wear resistance, high elastic modulus, small thermal expansion coefficient, sharp cutting edge, good performance, fast cutting speed, long service life and effective reduction of blade replacement frequency. When the alloy blade 6 cuts the workpiece, the chips will pass through the three bevels 4 of the concave surface and finally be removed by the chip groove 5, thereby avoiding the accumulation of chips on the processed surface during processing and causing damage to the processed surface. The top section thickness of the alloy blade 6 is 0.3mm, and the end face is not a conventional completely flat surface, which facilitates the drilling of the workpiece. Therefore, during the production and processing process, the side blade size of the alloy blade 6 can be ground according to the product diameter size, and the product can be directly reamed after drilling, reducing the secondary clamping, tool changing, and sequence conversion time, thereby ensuring product accuracy.
[0023] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A one-step forming drill-reamer alloy tool, comprising a tool handle (1), characterized in that: The outer wall of the knife handle (1) is provided with an alloy blade (6) for drilling and reaming, one side of the alloy blade (6) is provided with a cutter head (2) for mounting the alloy blade (6), and one side of the cutter head (2) is provided with a connecting component for connecting to the knife handle (1).
2. The one-step forming drill-reamer alloy tool according to claim 1, characterized in that: One side of the alloy blade (6) is fixedly connected to one side of the cutter head (2), the connecting assembly comprises a screw rod (8), and a mounting block (7) for inserting the screw rod (8) is fixedly connected to the side of the cutter head (2) facing the handle (1).
3. The one-step forming drill-reamer alloy tool according to claim 2, characterized in that: The outer wall of the knife handle (1) is provided with a slot for inserting the mounting block (7), the bottom end of the mounting block (7) is provided with a circular groove, and the top end of the inner wall of the circular groove is provided with a first thread groove for threadably inserting a connecting screw (8).
4. The one-step forming drill-reamer alloy tool according to claim 3 is characterized in that: A second thread groove is provided at the top end of the inner wall of the slot, and the screw rod (8) is threadably inserted into the second thread groove.
5. The one-step forming drill-reamer alloy tool according to claim 3 is characterized in that: The bottom end of the screw rod (8) is fixedly connected with a nut (9) for squeezing the mounting block (7).
6. The one-step forming drill-reamer alloy tool according to claim 1, characterized in that: The top of the cutter head (2) is provided with a concave curved surface (3), one side of the top of the cutter head (2) is provided with an oblique opening (4) for guiding materials, and the side of the cutter head (2) away from the alloy blade (6) is provided with a chip removal groove (5) for removing chips.
7. The one-step forming drill-reamer alloy tool according to claim 1, characterized in that: The thickness of the top of the alloy blade (6) is 0.3 mm.
