Forming device for flexible shaft of automobile skylight
By designing a movable cutting machine and automatic material collection system, the problem of inability to move the cutting machine and lack of material collection structure in the prior art is solved, and flexible cutting and efficient debris collection of soft shafts of the automobile sunroof are realized. Improves processing efficiency and practicality.
Patent Information
- Application Number
- CN202420866566.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing automotive sunroof soft shaft forming device cannot move the cutting machine body, resulting in the inability to cut the soft shaft at different positions, and the lack of a material collection structure, which increases the worker's task and the difficulty of cleaning debris.
A device including a workbench, support column, fixed structure, concave bracket, mobile structure, cutting machine body, cutting hole and collecting structure is designed, and the cutting machine is driven by a rotating motor and an electric telescopic rod. The body moves and collects debris through the cutting hole and the collection box, achieving cutting and automated debris collection at different locations.
The mobility of the cutting machine is achieved, meets the needs of different users, improves work efficiency and processing accuracy, and reduces the amount of worker cleaning debris and improves processing efficiency.
Smart Images
Figure CN222154079U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of automobile parts production and processing, in particular to the technical field of an automobile sunroof flexible shaft forming device. [Background technology]
[0002] A flexible shaft is a shaft with low rigidity and certain elasticity. It can bend and transmit freely. The main purpose of a flexible shaft is to connect two transmission parts, which may not be in the same straight line in space or need to have relative motion during operation. The flexible shaft can transmit rotational motion and torque, and flexibly transmit rotational motion and torque to any position, simplifying the transmission machinery while maintaining high transmission accuracy. Flexible shafts are widely used in various occasions, such as concrete vibrators, pneumatic picks, marine water pumps, medical instruments, machine tool transmission devices, automobile odometers, movable mechanical tools, machine tools with adjustable spindles, grinding machines, medical equipment, as well as odometers, remote controls, etc.
[0003] At present, a flexible shaft is needed in the processing of automobile sunroofs. After the flexible shaft is processed and formed, it needs to be cut to length according to specific needs. The existing cutting method is to place the long flexible shaft on the operating table and then cut it through a cutting machine. During the cutting process, manual feeding is required, which not only affects the cutting efficiency, but also reduces the accuracy of the cutting length.
[0004] To solve the problems raised in the background technology, publication number CN216780540U discloses a car sunroof flexible shaft segment forming device, which places multiple groups of flexible shafts in the flexible shaft placement grooves at the top of the operating table, and then starts the material-dispensing cylinder to drive the guide shaft and the pressure plate to move downward, so that the pressure plate and the flexible shaft are lightly fitted, and then the motor is started, the transmission drives the active screw to rotate, drives the belt and the driven screw to rotate, and drives the mounting frame to move to the right, so that the material-dispensing plate pushes the flexible shaft to the right, and pushes the flexible shaft to the bottom of the pressure frame, and then starts the clamping cylinder to drive another group of pressure plates to move downward to fix the flexible shaft, and then the flexible shaft is cut by the cutting machine at the top of the base. Through the above settings, manual feeding can be avoided, the cutting efficiency can be improved, and the cutting accuracy can be improved. However, this structure still has the following shortcomings:
[0005] 1. The device cannot move the cutting machine body when in use, resulting in the inability to cut different positions of the flexible shaft, thereby failing to meet the needs of different users and having low practicality.
[0006] 2. The flexible shaft will produce some debris during the cutting process, but the device lacks a material collection structure, which requires workers to collect the debris, resulting in an increase in the workers' workload and reduced processing efficiency. [Contents of the utility model]
[0007] The purpose of the utility model is to solve the problems in the prior art and to propose a car sunroof flexible shaft forming device, which can move the cutting machine body and then cut the flexible shaft at different positions. The utility model is highly practical and the debris generated during the cutting process can fall into the material receiving box without the need for workers to clean it up.
[0008] To achieve the above-mentioned purpose, the utility model proposes a car sunroof flexible shaft forming device, including a workbench, support columns, a fixed structure, a concave bracket, a movable structure, a cutting machine body, a feeding hole, a material receiving structure, and a controller. A plurality of support columns are arranged at the lower end of the workbench, and fixed structures for fixing the two ends of the flexible shaft are symmetrically arranged on both sides of the upper end of the workbench, and concave brackets are symmetrically arranged on both sides of the upper end of the workbench, and a movable structure is rotatably arranged between the concave brackets, and the cutting machine body is connected below the movable structure, a feeding hole is opened at the upper end of the workbench, and a material receiving structure is arranged at the lower end of the workbench, and the material receiving structure is used to collect debris generated by cutting the flexible shaft, and the material receiving structure is communicated with the feeding hole, and a controller is arranged on the side wall of the workbench, and the controller is electrically connected to the cutting machine body.
[0009] Preferably, the fixing structure includes a concave support seat, a threaded sleeve, a threaded rod, an upper fixed seat, a rotating head, and a lower fixed seat. A threaded sleeve is provided in the middle of the upper end of the concave support seat, a threaded rod is provided in the threaded sleeve, one end of the threaded rod passes through the bottom of the concave support seat and is connected to the upper fixed seat, the other end of the threaded rod is connected to the rotating head, and a lower fixed seat matched with the upper fixed seat is provided on the inner lower side of the concave support seat.
[0010] Preferably, the movable structure includes a rotating motor, a rotating rod, a moving block, and an electric telescopic rod. The rotating motor is arranged on the side wall of one of the concave brackets, the rotating rod is arranged between the concave brackets, the output end of the rotating motor passes through the concave bracket and is connected to the rotating rod, the outer wall of the rotating rod is provided with a moving block, the lower part of the moving block is connected to the electric telescopic rod, the end of the electric telescopic rod is connected to the cutting machine body, and the input ends of the rotating motor and the electric telescopic rod are both connected to the controller.
[0011] Preferably, the feed hole is in a rectangular structure and is located between the fixed structures.
[0012] Preferably, the material receiving structure includes a material receiving box, a drawer, and a slide groove. The material receiving box is installed at the lower end of the workbench by bolts and corresponds to the material discharge hole. A drawer is provided at the inner bottom end of the material receiving box, and the drawer is slidably arranged in the material receiving box through a slide groove.
[0013] Beneficial effects of the utility model:
[0014] 1. The utility model can move the cutting machine body by setting a moving structure. When the controller starts the rotating motor, the rotating motor drives the rotating rod to rotate, and the rotating rod drives the moving block to move, thereby driving the electric telescopic rod to move, and the electric telescopic rod drives the cutting machine body to move, thereby cutting different positions of the flexible shaft, thereby meeting the usage needs of different users. The utility model is highly practical and improves the work quality, and solves the problem that the cutting machine body cannot be moved, resulting in the inability to cut different positions of the flexible shaft.
[0015] 2. The utility model can make the debris fall into the material receiving box through the coordinated use of the material discharge hole and the material receiving structure. When the cutting machine body produces some debris during operation, some debris will fall into the material receiving box through the material discharge hole until it falls into the drawer. When the drawer is full of debris, the staff can pull the drawer out of the material receiving box through the slide and pour out the debris, thereby avoiding the accumulation of debris on the work surface and affecting the processing. It can also reduce the workload of the staff, make cleaning more convenient, improve work efficiency, and solve the problem of inconvenience in cleaning caused by the lack of a material receiving structure.
Brief Description of the Drawings
[0016] Figure 1 This is a front view of a flexible shaft forming device for a car sunroof according to the utility model;
[0017] Figure 2 This is a schematic diagram of the fixing structure of a flexible shaft forming device for a car sunroof according to the utility model;
[0018] Figure 3 This is a schematic diagram of the moving structure of a flexible shaft forming device for a car sunroof according to the utility model;
[0019] Figure 4 This is a schematic diagram of the material receiving structure of a flexible shaft forming device for a car sunroof of the utility model;
[0020] In the figure: 1-workbench, 2-support column, 3-fixed structure, 31-concave support seat, 32-threaded sleeve, 33-threaded rod, 34-upper fixed seat, 35-rotating head, 36-lower fixed seat, 4-concave bracket, 5-moving structure, 51-rotating motor, 52-rotating rod, 53-moving block, 54-electric telescopic rod, 6-cutting machine body, 7-feeding hole, 8-receiving structure, 81-receiving box, 82-drawer, 83-slide, 9-controller. [Specific implementation method]
[0021] See also Figures 1 to 4The utility model is a kind of automobile sunroof flexible shaft forming device, including a workbench 1, a support column 2, a fixed structure 3, a concave bracket 4, a mobile structure 5, a cutting machine body 6, a feeding hole 7, a receiving structure 8, and a controller 9. The lower end of the workbench 1 is provided with a plurality of support columns 2, and the upper end of the workbench 1 is symmetrically provided with fixed structures 3 for fixing the two ends of the flexible shaft, and the upper end of the workbench 1 is symmetrically provided with concave brackets 4. A mobile structure 5 is rotatably provided between the concave brackets 4, and the lower part of the mobile structure 5 is connected with the cutting machine body 6, and the upper end of the workbench 1 is provided with a feeding hole 7, and the lower end of the workbench 1 is provided with a receiving structure 8, and the receiving structure 8 is used to collect the debris generated by the cutting of the flexible shaft, and the receiving structure 8 is communicated with the feeding hole 7, and the side wall of the workbench 1 is provided with a controller 9, and the controller 9 is electrically connected with the cutting machine body 6. The feeding hole 7 is a rectangular structure, and the feeding hole 7 is located between the fixed structures 3.
[0022] See also Figure 2 The utility model relates to a flexible shaft forming device for an automobile sunroof, wherein the fixing structure 3 comprises a concave supporting seat 31, a threaded sleeve 32, a threaded rod 33, an upper fixing seat 34, a rotating head 35 and a lower fixing seat 36. A threaded sleeve 32 is provided in the middle part of the upper end of the concave supporting seat 31, a threaded rod 33 is provided in the threaded sleeve 32, one end of the threaded rod 33 passes through the lower part of the concave supporting seat 31 and is connected to the upper fixing seat 34, and the other end of the threaded rod 33 is connected to the rotating head 35. A lower fixing seat 36 adapted to the upper fixing seat 34 is provided at the lower inner side of the concave supporting seat 31. First, the two ends of the flexible shaft are placed in the placement grooves on the lower fixing seat 36, and then the rotating head 35 is rotated. The rotating head 35 drives the threaded rod 33 to rotate, and the threaded rod 33 drives the upper fixing seat 34 to descend until the flexible shaft is fixed, so as to avoid the flexible shaft from being offset during the processing.
[0023] See also Figure 3The utility model is a kind of automobile sunroof flexible shaft forming device, the moving structure 5 comprises a rotating motor 51, a rotating rod 52, a moving block 53, and an electric telescopic rod 54, the rotating motor 51 is arranged on the side wall of one of the concave brackets 4, the rotating rod 52 is arranged between the concave brackets 4, the output end of the rotating motor 51 passes through the concave bracket 4 and is connected with the rotating rod 52, the outer wall of the rotating rod 52 is provided with a moving block 53, the lower part of the moving block 53 is connected with the electric telescopic rod 54, the end of the electric telescopic rod 54 is connected with the cutting machine body 6, and the input ends of the rotating motor 51 and the electric telescopic rod 54 are both connected with the controller 9, when the controller 9 starts the rotating motor 51 to work, the rotating motor 51 drives the rotating rod 52 to rotate, the rotating rod 52 drives the moving block 53 to move, and then drives the electric telescopic rod 54 to move, the electric telescopic rod 54 drives the cutting machine body 6 to move, and then cuts different positions of the flexible shaft, thereby meeting the use needs of different users, and the practicability is strong.
[0024] See also Figure 4 The utility model provides a flexible shaft forming device for an automobile sunroof, wherein the material collecting structure 8 comprises a material collecting box 81, a drawer 82, and a slide groove 83. The material collecting box 81 is installed at the lower end of the workbench 1 by bolts and corresponds to the material discharge hole 7. The inner bottom end of the material collecting box 81 is provided with a drawer 82, and the drawer 82 is slidably arranged in the material collecting box 81 through the slide groove 83. When the cutting machine body 6 generates some debris during operation, some of the debris will fall into the material collecting box 81 through the material discharge hole 7 until it falls into the drawer 82. When the drawer 82 is full of debris, the staff can pull the drawer 82 out of the material collecting box 81 through the slide groove 83 and pour out the debris, thereby avoiding the debris from accumulating on the workbench 1 surface to affect the processing, and can also reduce the workload of the staff and make cleaning more convenient.
[0025] Working process of this utility model:
[0026] In the working process of the automobile sunroof flexible shaft forming device of the utility model, firstly, the two ends of the flexible shaft are placed in the placement grooves on the lower fixing seat 36, and then the rotating head 35 is rotated, the rotating head 35 drives the threaded rod 33 to rotate, and the threaded rod 33 drives the upper fixing seat 34 to descend until the flexible shaft is fixed, and then after the rotating motor 51 is started by the controller 9, the rotating motor 51 drives the rotating rod 52 to rotate, the rotating rod 52 drives the moving block 53 to move, and then drives the electric telescopic rod 54 to move, and the electric telescopic rod 54 drives the cutting machine body 6 is moved to cut different positions of the flexible shaft to meet the use needs of different users. When the cutting machine body 6 generates some debris during operation, some of the debris will fall into the material receiving box 81 through the discharge hole 7 until it falls into the drawer 82. When the drawer 82 is full of debris, the staff can pull the drawer 82 out of the material receiving box 81 through the slide 83 and pour out the debris, thereby avoiding the debris from accumulating on the workbench 1 to affect the processing, and can also reduce the workload of the staff and make cleaning more convenient.
[0027] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.
Claims
1. A vehicle sunroof flexible shaft forming device, Features: The invention comprises a workbench (1), a support column (2), a fixed structure (3), a concave bracket (4), a movable structure (5), a cutting machine body (6), a material discharge hole (7), a material receiving structure (8), and a controller (9). The lower end of the workbench (1) is provided with a plurality of support columns (2). The upper ends of the workbench (1) are symmetrically provided with fixed structures (3) for fixing the two ends of the flexible shaft. The upper ends of the workbench (1) are symmetrically provided with concave brackets (4). The concave brackets (4) are symmetrically provided with a plurality of support columns (2). A movable structure (5) is rotatably arranged in the middle, and a cutting machine body (6) is connected to the lower part of the movable structure (5). A material discharge hole (7) is opened at the upper end of the workbench (1), and a material receiving structure (8) is arranged at the lower end of the workbench (1). The material receiving structure (8) is used to collect debris generated by cutting the soft shaft. The material receiving structure (8) is communicated with the material discharge hole (7). A controller (9) is arranged on the side wall of the workbench (1), and the controller (9) is electrically connected to the cutting machine body (6).
2. A vehicle sunroof flexible shaft forming device as claimed in claim 1, Features: The fixing structure (3) comprises a concave support seat (31), a threaded sleeve (32), a threaded rod (33), an upper fixing seat (34), a rotating head (35), and a lower fixing seat (36); a threaded sleeve (32) is provided at the middle of the upper end of the concave support seat (31); a threaded rod (33) is provided inside the threaded sleeve (32); one end of the threaded rod (33) passes through the lower part of the concave support seat (31) and is connected to the upper fixing seat (34); the other end of the threaded rod (33) is connected to the rotating head (35); and a lower fixing seat (36) adapted to the upper fixing seat (34) is provided at the lower inner side of the concave support seat (31).
3. The automobile sunroof flexible shaft forming device as claimed in claim 1, Features: The moving structure (5) comprises a rotating motor (51), a rotating rod (52), a moving block (53), and an electric telescopic rod (54); the rotating motor (51) is arranged on the side wall of one of the concave brackets (4); the rotating rod (52) is arranged between the concave brackets (4); the output end of the rotating motor (51) passes through the concave bracket (4) and is connected to the rotating rod (52); the outer wall of the rotating rod (52) is provided with a moving block (53); the lower part of the moving block (53) is connected to the electric telescopic rod (54); the end of the electric telescopic rod (54) is connected to the cutting machine body (6); and the input ends of the rotating motor (51) and the electric telescopic rod (54) are both connected to the controller (9).
4. The automobile sunroof flexible shaft forming device as claimed in claim 1, Features: The material discharge hole (7) is a rectangular structure, and the material discharge hole (7) is located between the fixed structures (3).
5. The automobile sunroof flexible shaft forming device as claimed in claim 1, Features: The material receiving structure (8) comprises a material receiving box (81), a drawer (82), and a slide groove (83); the material receiving box (81) is mounted on the lower end of the workbench (1) by means of bolts and corresponds to the material discharge hole (7); a drawer (82) is arranged at the inner bottom end of the material receiving box (81); the drawer (82) is slidably arranged in the material receiving box (81) by means of the slide groove (83).