Welding table for cantilever support machining
By introducing adjustment components and rotating components into the welding device, the position and angle adjustment of the welded parts are achieved by using the motor drive screw and the transmission system, the problems of inconvenient fixation of workpieces and low welding efficiency in the prior art are solved, and the welding efficiency is improved.
Patent Information
- Application Number
- CN202420858964.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Existing welding devices cannot effectively fix workpieces of different lengths and thicknesses, and the position and angle cannot be adjusted after the welding parts are fixed to the surface of the clamp, which affects the welding efficiency.
A welding station including a mounting frame, adjustment assembly and rotation assembly is designed. The screw and transmission system are driven by a stepper motor to realize the position and angle adjustment of the welded parts, and the guide rails and sliders are used to realize the movement of the screw, and the motor is driven. and gear system to realize the angle adjustment of the welding station.
The fixation of workpieces of different lengths and thicknesses is achieved, manual adjustment is reduced, welding efficiency is improved, and the welding process of cantilever brackets with multi-point welding is facilitated.
Smart Images

Figure CN222154513U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding equipment, in particular to a welding table for cantilever bracket processing. Background Art
[0002] With the improvement of economy and the development of manufacturing industry, the application of brackets is extremely extensive and can be seen everywhere in work and life, such as: metal cargo brackets, brackets for mechanical processing, camera tripods, heart brackets used in the medical field, etc. Some brackets need to be welded before formal application. The bracket welding tooling for metal product processing needs to fix the workpiece when welding the workpiece. However, the existing welding device can only fix the workpiece of a single size when fixing the workpiece, and cannot adjust the workpieces of different lengths and thicknesses, resulting in a small scope of application. Therefore, there is room for improvement. Among them, a metal with a wide range of applications is provided with the application number "CN202222383133.4". The utility model is a bracket welding for product processing, by setting a driving component, the driving component drives the rotating shaft to rotate, and the rotating shaft drives the clamping plates to approach each other through the thread and the screw sleeve to clamp and fix the workpiece, thereby realizing the fixing effect of workpieces of different lengths. At the same time, the workpiece is fixed in the vertical direction through two auxiliary mechanisms, thereby realizing the clamping and fixing of workpieces of different thicknesses, thereby expanding the application scope of the welding tool. However, the welding table still has certain shortcomings during use: the position and angle of the welded part cannot be adjusted after being fixed on the clamping plate surface. For the welding of the cantilever bracket, there are usually multiple welding points, so that the position of the welded part needs to be adjusted manually during the welding process, which affects the welding efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a welding table for cantilever bracket processing to solve the problem that the position and angle of the welded parts cannot be adjusted after being fixed on the surface of the clamping plate proposed in the above-mentioned background technology, and there are usually multiple welding points in the welding of the cantilever bracket, so that the position of the welded parts needs to be manually adjusted during the welding process, thereby affecting the welding efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding table for cantilever bracket processing, comprising a mounting frame, an adjustment component and a rotating component;
[0005] Wherein: a welding head is fixedly installed on the top of the mounting frame, and a mounting seat is installed inside the mounting frame;
[0006] The adjustment component includes a screw rod rotatably mounted inside a mounting seat, a stepper motor is fixedly mounted on one side of the mounting seat, an output end of the stepper motor is fixedly connected to one end of the screw rod, an adjustment seat is threadedly connected to the surface of the screw rod, and a welding platform is provided on the surface of the adjustment seat;
[0007] The rotating assembly includes a mounting cylinder fixedly mounted inside the adjusting seat, a transmission rod rotatably mounted inside the mounting cylinder via a bearing, a rotating table fixedly mounted on the top of the transmission rod, the welding table is mounted on the surface of the rotating table, a driving motor is fixedly mounted on the inner wall of the mounting cylinder, and the driving motor is transmission-connected to the rotating table.
[0008] As a preferred solution of the utility model: guide rails are fixedly installed on both sides of the interior of the mounting seat, a slider is fixedly installed on the bottom of the adjustment seat, and the slider is slidably installed on the surface of the guide rails.
[0009] As a preferred solution of the utility model: a driving gear is fixedly installed on the output end of the driving motor, a gear ring is fixedly installed on the bottom of the rotating table, and the driving gear is meshingly connected with the gear ring.
[0010] As a preferred solution of the utility model: a plurality of strip grooves are provided on the surface of the welding platform, an L-shaped support frame is slidably arranged inside the strip groove, and a fixing rod is threadedly connected to one end of the L-shaped support frame.
[0011] As a preferred solution of the utility model: an air intake hood is installed on one side of the mounting frame, a suction pipe is installed on one end of the air intake hood, and a negative pressure fan is installed on one end of the suction pipe.
[0012] As a preferred solution of the utility model: an exhaust pipe is installed at one end of the negative pressure fan, a filter box is installed at one end of the exhaust pipe, and a filter plate is installed inside the filter box.
[0013] As a preferred solution of the utility model: slide bars are installed on both sides of the filter plate, and a mounting groove is opened inside the filter box, and the slide bar slides inside the mounting groove.
[0014] As a preferred solution of the utility model: a control panel is installed on the other side of the mounting frame, the welding head, stepper motor, drive motor and negative pressure fan are all electrically connected to the control panel, and the control panel is electrically connected to an external power supply.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] (1) A screw is installed inside the mounting seat, and the screw is driven to rotate by the stepping motor. The surface of the screw is threadedly connected with an adjustment seat. Guide rails are installed on both sides of the mounting seat. The slider at the bottom of the adjustment seat is slidably installed on the surface of the guide rail. When the screw rotates, the adjustment seat moves and adjusts along the screw, so as to facilitate the adjustment of the position of the welded part. The rotating table is driven by the driving motor to rotate so as to drive the angle adjustment of the welded part, which is convenient for adjusting the cantilever bracket when welding multiple welding points, without manual adjustment, thereby improving welding efficiency;
[0017] (2) Through the provided rotating assembly, when the angle of the weld needs to be adjusted, the driving motor is controlled to rotate, and the driving motor drives the driving gear to rotate accordingly, and the driving gear drives the meshing gear ring to rotate accordingly, so that the transmission rod at the bottom of the rotating table rotates inside the mounting tube. After the rotating table rotates, it drives the welding table and the weld fixed on the surface to rotate and adjust, so as to facilitate the adjustment of the angle of the weld to other welding points. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the adjustment component of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the rotating assembly of the utility model;
[0021] Figure 4 This is a schematic diagram of the installation structure of the L-shaped support frame of the utility model;
[0022] Figure 5 This is a schematic diagram of the installation structure of the negative pressure fan of the present utility model.
[0023] In the figure: 1. Mounting frame;
[0024] 2. Welding head;
[0025] 3. Mounting seat;
[0026] 4. Adjustment assembly; 41. Screw rod; 42. Stepper motor; 43. Adjustment seat; 44. Guide rail; 45. Slider;
[0027] 5. Soldering station;
[0028] 6. Rotating assembly; 61. Mounting cylinder; 62. Transmission rod; 63. Rotating table; 64. Driving motor; 65. Driving gear; 66. Ring gear;
[0029] 7. Strip groove;
[0030] 8. L-shaped support frame;
[0031] 9. Fixing rod;
[0032] 10. Air intake hood;
[0033] 11. Suction tube;
[0034] 12. Negative pressure fan;
[0035] 13. Exhaust pipe;
[0036] 14. Filter box;
[0037] 15. Filter plate;
[0038] 16. Slider;
[0039] 17. Mounting slot;
[0040] 18. Control panel. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] See also Figure 1 - Figure 5 A welding platform for cantilever bracket processing includes: a mounting frame 1, an adjustment component 4 and a rotating component 6; a welding head 2 is fixedly installed on the top of the mounting frame 1, and a mounting seat 3 is installed inside the mounting frame 1;
[0043] See also Figure 2 The adjustment component 4 includes a screw rod 41 rotatably mounted inside the mounting seat 3, a stepper motor 42 is fixedly mounted on one side of the mounting seat 3, the output end of the stepper motor 42 is fixedly connected to one end of the screw rod 41, an adjustment seat 43 is threadedly connected to the surface of the screw rod 41, a welding platform 5 is provided on the surface of the adjustment seat 43, guide rails 44 are fixedly mounted on both sides of the interior of the mounting seat 3, a slider 45 is fixedly mounted on the bottom of the adjustment seat 43, and the slider 45 is slidably mounted on the surface of the guide rail 44.
[0044] During specific use: a screw rod 41 is installed inside the mounting seat 3, and the screw rod 41 is driven to rotate by the rotation of the stepping motor 42. The surface of the screw rod 41 is threadedly connected with an adjustment seat 43. Guide rails 44 are installed on both sides of the inside of the mounting seat 3. A slider 45 at the bottom of the adjustment seat 43 is slidably installed on the surface of the guide rail 44. When the screw rod 41 rotates, the adjustment seat 43 moves and adjusts along the screw rod 41, thereby facilitating the adjustment of the position of the weldment without manual adjustment.
[0045] See also Figure 3The rotating assembly 6 includes a mounting cylinder 61 fixedly mounted inside the adjusting seat 43, a transmission rod 62 is rotatably mounted inside the mounting cylinder 61 through a bearing, a rotating table 63 is fixedly mounted on the top of the transmission rod 62, the welding table 5 is mounted on the surface of the rotating table 63, a driving motor 64 is fixedly mounted on the inner wall of the mounting cylinder 61, the driving motor 64 is transmission-connected to the rotating table 63, a driving gear 65 is fixedly mounted on the output end of the driving motor 64, a gear ring 66 is fixedly mounted on the bottom of the rotating table 63, and the driving gear 65 is meshingly connected with the gear ring 66.
[0046] Specific use: when the angle of the weld needs to be adjusted, the drive motor 64 is controlled to rotate, and the drive motor 64 rotates to drive the drive gear 65 to rotate accordingly, and the drive gear 65 drives the meshing gear ring 66 to rotate accordingly, so that the transmission rod 62 at the bottom of the rotating table 63 rotates inside the mounting tube 61. After the rotating table 63 rotates, it drives the welding table 5 and the weld fixed on the surface to rotate and adjust, so as to facilitate the adjustment of the angle of the weld to other welding points.
[0047] See also Figure 4 A plurality of strip grooves 7 are provided on the surface of the welding platform 5, an L-shaped support frame 8 is slidably arranged inside the strip groove 7, and a fixing rod 9 is threadedly connected to one end of the L-shaped support frame 8.
[0048] During specific use: a plurality of strip grooves 7 are provided on the surface of the welding platform 5, and an L-shaped support frame 8 is slidably installed inside the strip groove 7. When the weldment is placed on the surface of the welding platform 5, the L-shaped support frame 8 is adjusted to the fixing position of the weldment according to the size and shape of the weldment, and the fixing rod 9 is rotated to fix the weldment, thereby ensuring the stability of the weldment during welding.
[0049] See also Figure 5 An air intake hood 10 is installed on one side of the mounting frame 1, a suction pipe 11 is installed at one end of the air intake hood 10, a negative pressure fan 12 is installed at one end of the suction pipe 11, an exhaust pipe 13 is installed at one end of the negative pressure fan 12, a filter box 14 is installed at one end of the exhaust pipe 13, and a filter plate 15 is installed inside the filter box 14.
[0050] During specific use: an air intake hood 10 is installed on one side of the mounting frame 1, and a suction pipe 11 is installed on one end of the air intake hood 10. When the negative pressure fan 12 is working, negative pressure is generated at the air intake hood 10, thereby sucking the smoke gas generated during welding. The smoke gas is sucked into the exhaust pipe 13 through the suction pipe 11, and enters the filter box 14 through the exhaust pipe 13. The filter plate 15 installed inside the filter box 14 filters the smoke and gas and finally discharges them to the outside to ensure the welding site environment.
[0051] See also Figure 5 Slide bars 16 are installed on both sides of the filter plate 15 , and a mounting groove 17 is opened inside the filter box 14 , and the slide bar 16 slides inside the mounting groove 17 .
[0052] During specific use: slide bars 16 are installed on both sides of the filter plate 15, and a mounting groove 17 is opened inside the filter box 14. The filter plate 15 can be slidably installed in the mounting groove 17 through the slide bars 16, so that the filter plate 15 can be regularly taken out of the filter box 14 for replacement to ensure the filtering effect.
[0053] See also Figure 1 A control panel 18 is installed on the other side of the mounting frame 1. The welding head 2, the stepper motor 42, the drive motor 64 and the negative pressure fan 12 are all electrically connected to the control panel 18, and the control panel 18 is electrically connected to the external power supply.
[0054] During specific use: when the control panel 18 is connected to an external power source, the welding head 2, the stepper motor 42, the drive motor 64 and the negative pressure fan 12 are powered on and controlled to work; when the control panel 18 is disconnected from the external power source, the electronic equipment stops running.
[0055] A screw rod 41 is installed inside the mounting seat 3, and the screw rod 41 is driven to rotate by the rotation of the stepping motor 42. An adjustment seat 43 is threadedly connected to the surface of the screw rod 41. Guide rails 44 are installed on both sides of the inside of the mounting seat 3. A slider 45 at the bottom of the adjustment seat 43 is slidably installed on the surface of the guide rail 44. When the screw rod 41 rotates, the adjustment seat 43 moves and adjusts along the screw rod 41, and the driving motor 64 rotates to drive the driving gear 65 to rotate accordingly. The driving gear 65 drives the meshing gear ring 66 to rotate accordingly, so that the transmission rod 62 at the bottom of the rotating table 63 rotates inside the mounting tube 61. After the rotating table 63 rotates, it drives the welding table 5 and the welding parts fixed on the surface to rotate and adjust, so that the angle of the welding parts can be adjusted to other welding points without manual adjustment.
[0056] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for technical personnel in the field to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A welding station for cantilever bracket processing, characterized in that: include: A mounting frame (1), a welding head (2) being fixedly mounted on the top of the mounting frame (1), and a mounting seat (3) being mounted inside the mounting frame (1); An adjustment component (4), the adjustment component (4) comprising a screw (41) rotatably mounted inside a mounting seat (3), a stepper motor (42) fixedly mounted on one side of the mounting seat (3), an output end of the stepper motor (42) fixedly connected to one end of the screw (41), an adjustment seat (43) being threadedly connected to a surface of the screw (41), and a welding platform (5) being provided on a surface of the adjustment seat (43); A rotating assembly (6), the rotating assembly (6) comprising a mounting cylinder (61) fixedly mounted inside an adjusting seat (43), a transmission rod (62) rotatably mounted inside the mounting cylinder (61) via a bearing, a rotating table (63) fixedly mounted on the top end of the transmission rod (62), the welding table (5) being mounted on the surface of the rotating table (63), a driving motor (64) fixedly mounted on the inner wall of the mounting cylinder (61), and the driving motor (64) being transmission-connected to the rotating table (63).
2. A cantilever bracket processing welding platform according to claim 1, characterized in that: Guide rails (44) are fixedly mounted on both sides of the interior of the mounting seat (3), and a slider (45) is fixedly mounted on the bottom of the adjustment seat (43), and the slider (45) is slidably mounted on the surface of the guide rails (44).
3. The welding platform for cantilever bracket processing according to claim 1, characterized in that: A driving gear (65) is fixedly mounted on the output end of the driving motor (64), a gear ring (66) is fixedly mounted on the bottom of the rotating platform (63), and the driving gear (65) is meshingly connected with the gear ring (66).
4. The welding platform for cantilever bracket processing according to claim 1, characterized in that: A plurality of strip grooves (7) are provided on the surface of the welding platform (5), an L-shaped support frame (8) is slidably arranged inside the strip groove (7), and a fixing rod (9) is threadedly connected to one end of the L-shaped support frame (8).
5. The welding platform for cantilever bracket processing according to claim 1, characterized in that: An air intake hood (10) is mounted on one side of the mounting frame (1), a suction pipe (11) is mounted on one end of the air intake hood (10), and a negative pressure fan (12) is mounted on one end of the suction pipe (11).
6. A cantilever bracket processing welding platform according to claim 5, characterized in that: An exhaust pipe (13) is installed at one end of the negative pressure fan (12), a filter box (14) is installed at one end of the exhaust pipe (13), and a filter plate (15) is installed inside the filter box (14).
7. A cantilever bracket processing welding platform according to claim 6, characterized in that: Slide bars (16) are installed on both sides of the filter plate (15), and a mounting groove (17) is provided inside the filter box (14), and the slide bar (16) slides inside the mounting groove (17).
8. The welding platform for cantilever bracket processing according to claim 5, characterized in that: A control panel (18) is mounted on the other side of the mounting frame (1); the welding head (2), the stepping motor (42), the driving motor (64) and the negative pressure fan (12) are all electrically connected to the control panel (18); and the control panel (18) is electrically connected to an external power source.
