Lock body tool with positioning function and conveying mechanism
By designing adjustable lock body fixing area and part fixing area, combined with rotary and drive devices, the existing lock body manufacturing solution cannot adapt to the inaccurate production of multiple models, and achieve efficient and accurate lock body assembly Multi-model adaptive production.
Patent Information
- Application Number
- CN202420892834.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing lock body manufacturing solutions cannot meet the production needs of multiple models, and the positioning is not accurate enough, which affects the production pass rate.
A lock body tooling and conveying mechanism with positioning is designed, including an adjustable lock body fixing area and a part fixing area. Combined with a rotary mechanism, a transverse and longitudinal driving device, the automatic transmission and precise positioning of the lock body tooling are realized.
It improves the accuracy and efficiency of lock body assembly, reduces equipment replacement time, reduces production costs, and realizes rapid conversion and efficient production of multiple lock bodies.
Smart Images

Figure CN222154549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lock body tooling and a transmission device, in particular to a lock body tooling and a transmission mechanism with positioning. Background Art
[0002] The lock body is the main component of the lock. There are many types of locks, such as one-way lock bodies, three-way lock bodies, four-way lock bodies, etc. They are widely used in anti-theft doors and play a basic protective role.
[0003] like Figure 1 As shown, the main components of the lock body include a main body 10, a lock tongue 12, a large torsion spring 13, a small torsion spring 14, a slanted tongue 15, a block 16, a cover plate 11, a square core 17 and a square core cap 18, etc. The front side of the main body 10 has an installation panel 19 for installing the slanted tongue 15 and the lock tongue 12. The lock body as mentioned above is a necessary device for opening and closing doors and windows, and is crucial to the protective effect.
[0004] The current lock body manufacturing scheme, for example, China's announcement number CN210878502U discloses a lock housing assembly machine that uses a housing feeding mechanism, a feeding manipulator device, a lever feeding mechanism, a lever feeding manipulator, a lever spring feeding mechanism, and a lever spring feeding manipulator to achieve automatic feeding and automatic assembly of the housing, lever, and lever spring. This method effectively improves the degree of automated production and assembly of the lock housing, reduces dependence on manual labor, and at the same time improves production efficiency and reduces production costs.
[0005] However, this lock body manufacturing solution still has some shortcomings:
[0006] 1. All components of the lock body feeding, such as the shell feeding mechanism, lever feeding mechanism, lever spring feeding mechanism, etc., are dedicated to a single lock body model and cannot meet the production needs of multiple models of lock bodies. If other models of lock bodies need to be produced, the entire set of feeding equipment needs to be replaced, which does not conform to the principles of lean production;
[0007] 2. The existing lock body tooling is not accurate enough in positioning the lock body and its internal components, which ultimately affects the production qualification rate of the lock body.
[0008] In view of this, the inventor specially designed a lock body tooling and a transmission mechanism with positioning, and this case was thus generated. Utility Model Content
[0009] In order to solve the above problems, one of the technical solutions of the utility model is as follows:
[0010] A lock body tooling with positioning function, comprising:
[0011] The tooling base plate has a lock body fixing area at its upper end, and several part fixing areas are arranged around the lock body fixing area;
[0012] Among them, the lock body fixing area includes a main body fixing area for fixing the lock body main body and a cover plate fixing area for fixing the lock body cover plate. A pair of fixing columns for positioning and inserting the lock body main body and the lock body cover plate are respectively arranged at the upper ends of the main body fixing area and the cover plate fixing area;
[0013] The part fixing area includes at least one of a lock tongue fixing area, a large torsion spring fixing area, a small torsion spring fixing area, an inclined tongue fixing area, a block fixing area, and a square core cap fixing area.
[0014] Preferably, the main body fixing area and the cover plate fixing area are adjacent to each other. The lock body fixing area is arranged in the middle of the tooling base plate, and the cover plate fixing area is close to the upper edge of the tooling base plate so that a "匚"-shaped accommodating area is formed around the lock body fixing area, and several part fixing areas are arranged around the accommodating area.
[0015] Preferably, the lock tongue fixing area and the inclined tongue fixing area are respectively arranged on both sides of the accommodating area, and the square core cap fixing area is arranged on one side of the lock body fixing area close to the inclined tongue fixing area. The large torsion spring fixing area, the small torsion spring fixing area, and the block fixing area are all arranged on the front side of the accommodating area.
[0016] Preferably, a hollow installation groove is arranged between the two fixing columns in the main body fixing area, a bearing part is arranged in the installation groove, and an insertion structure that can be inserted into the lock body square core is arranged in the middle of the bearing part.
[0017] Preferably, a front limiting groove for inserting and fitting with the bottom of the lock body installation panel is arranged on one side of the lock body fixing area close to the accommodating area so that the main body of the lock body can be stably placed on the end face of the tooling base plate. Hollow grooves are arranged on the front side and the rear side of the main body fixing area for facilitating the grasping of the assembled lock body.
[0018] Preferably, the tooling base plate is square, and several U-shaped slots with openings extending to its sides are arranged on both sides of it.
[0019] The second technical solution of the present utility model is as follows:
[0020] A transmission mechanism for a lock body tooling, comprising:
[0021] A rotary mechanism, which is rotatably arranged in a rectangular shape, and a closed rotary channel is formed at its upper end for the rotary movement of several continuously arranged lock body toolings;
[0022] Two transverse driving devices, which are used to drive the lock body tooling to horizontally move along the closed path formed by the rotary channel;
[0023] Two longitudinal drive devices are provided, which are used to drive the lock body tooling to move longitudinally along the closed path formed by the rotary channel;
[0024] Wherein, the lock body tooling is continuously and closely laid on the rotary channel and forms at least one vacant position of the size of the lock body tooling.
[0025] Preferably, the transverse drive device includes a pair of transmission shafts, a transmission member connected to the two transmission shafts, and a drive motor for driving the transmission shafts to rotate, and the transmission member is one of a synchronous wheel, a synchronous belt or a double-speed chain.
[0026] Preferably, it also includes a lifting mechanism disposed at the inlet end of the transverse drive device and used to smoothly transition the lock body tooling to the conveying member, the lifting mechanism includes a fixed seat, a lifting cylinder disposed on the fixed seat, and a lifting plate fixed to the end of the output shaft of the lifting cylinder.
[0027] Preferably, the longitudinal driving device includes support frames arranged on both sides of the wide side of the rotating channel, a guide rail spanning the two support frames, a driving seat slidably arranged on the guide rail, a driving cylinder arranged on the guide rail and used to drive the driving seat to move, a positioning cylinder arranged on the driving seat and with an output direction toward the lower rotating channel, and a positioning rod connected to the output shaft of the positioning cylinder and arranged on both sides of the driving seat along the vertical sliding direction, and the spacing between the two positioning rods is less than the minimum side length of the lock body tooling.
[0028] The lock body tooling with positioning and the transmission mechanism provided by the utility model have the following beneficial effects:
[0029] 1. By setting adjustable lock body fixing area and parts fixing area, the lock body tooling can adapt to lock bodies of different models and specifications, enhance its versatility, reduce equipment downtime caused by changing product models, and improve production efficiency.
[0030] 2. The positioning column and specially designed parts fixing area provide precise positioning for the lock body and its components, ensuring the accuracy of the assembly process, thereby improving the assembly quality and production qualification rate of the lock body.
[0031] 3. With the help of the transverse drive device and the longitudinal drive device in the rotary mechanism, the automatic transmission and positioning of the lock body tooling are realized. With a certain amount of manual workstations, the efficiency of lock body assembly can be further improved. When other types of lock bodies need to be assembled, it is only necessary to replace the corresponding lock body tooling without replacing the entire equipment used for loading.
[0032] 4. The designed lifting mechanism can temporarily lift the lock body tooling at its upper end to make its end rise, so that it can be normally transferred to the conveying member, making the transmission process of the lock body tooling simpler and more controllable.
[0033] 5. The continuous rotary transmission design and positioning structure optimize the entire production process, reduce the space occupied on the production line, and realize the efficient recycling of the lock body tooling.
[0034] 6. Through the reasonable design of the drive system of the transmission mechanism, rapid conversion between order change and production expansion can be achieved to meet different production needs and provide good expansion potential.
[0035] In summary, the design of the lock body tooling and conveying mechanism of the utility model greatly improves the accuracy and efficiency of lock body assembly, effectively reduces production costs, and at the same time has better product adaptability and can quickly convert tooling to adapt to the production of lock bodies of various models and specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0037] in:
[0038] Figure 1 It is a structural schematic diagram of a lock body in the prior art;
[0039] Figure 2 It is a schematic diagram of the overall structure of the first embodiment of the utility model;
[0040] Figure 3 It is a schematic diagram of the top view of the structure of the first embodiment of the utility model;
[0041] Figure 4 This is a schematic diagram of the use state of the parts arrangement in the first embodiment of the utility model;
[0042] Figure 5 This is a schematic diagram of the use state of the parts installed in the first embodiment of the utility model;
[0043] Figure 6 It is a schematic diagram of the overall structure of the machine included in the second embodiment of the utility model;
[0044] Figure 7 This is one of the overall structural diagrams of the second embodiment of the utility model;
[0045] Figure 8 This is the second schematic diagram of the overall structure of the second embodiment of the utility model;
[0046] Fig. 9 yes Figure 6 A schematic diagram of the local enlarged structure of the middle A area;
[0047] Fig.10It is a partial structural schematic diagram highlighting the jacking mechanism in the second embodiment of the utility model;
[0048] Fig.11 It is a schematic diagram of the local structure of the rotary channel in the second embodiment of the utility model;
[0049] Fig.12 It is a schematic diagram of the partial structure of the longitudinal drive device in the second embodiment of the present invention.
[0050] Description of labels:
[0051] 10. Main body; 11. Cover plate; 12. Lock tongue; 13. Large torsion spring; 14. Small torsion spring; 15. Oblique tongue; 16. Block; 17. Square core; 18. Square core cap; 19. Installation panel; 20. Lock body tooling; 21. Tooling base; 22. U-shaped slot; 30. Lock body fixing area; 31. Main body fixing area; 32. Cover plate fixing area; 33. Fixed column; 34. Installation slot; 35. Bearing; 36. Front limit slot; 37. Hollow slot; 40. Parts fixing area; 41. Lock tongue fixing area; 42. Large torsion spring fixing area; 43. Small torsion spring fixing area; 44. Oblique tongue fixing area; 45. Square core cap fixing area; 46. Block Block fixing area: 50, rotary mechanism; 51, rotary channel; 511, stop edge; 512, support column; 513, channel bottom plate; 514, give way groove; 60, horizontal drive device; 61, transmission shaft; 62, transmission member; 63, drive motor; 70, longitudinal drive device; 71, support frame; 72, guide rail; 73, drive seat; 74, drive cylinder; 75, positioning cylinder; 76, positioning rod; 77, in-place detection member; 80, lifting mechanism; 81, fixed seat; 82, lifting cylinder; 83, lifting plate; 90, stop mechanism; 91, door frame; 92, stop cylinder; 93, stop strip; 100, machine table. DETAILED DESCRIPTION
[0052] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0053] Embodiment 1
[0054] See also Figures 1 to 5 , is a lock body tooling with positioning as the first embodiment of the utility model, comprising:
[0055] The tooling bottom plate 21 is in the shape of a square plate, and a lock body fixing area 30 is provided at its upper end. A plurality of parts fixing areas 40 are provided around the lock body fixing area 30. Four U-shaped slots 22 with openings extending to the sides thereof are symmetrically provided on both sides of the tooling bottom plate 21.
[0056] Among them, the lock body fixing area 30 includes a main body fixing area 31 for fixing the lock body main body 10 and a cover plate fixing area 32 for fixing the lock body cover plate 11. A pair of fixing posts 33 for positioning and inserting the lock body main body 10 and the lock body cover plate 11 are respectively provided at the upper ends of the main body fixing area 31 and the cover plate fixing area 32;
[0057] The part fixing area 40 includes at least one of a locking tongue fixing area 41, a large torsion spring fixing area 42, a small torsion spring fixing area 43, an inclined tongue fixing area 44, a latch fixing area 46, and a square core cap fixing area 45.
[0058] In this embodiment, the part fixing area 40 at least includes a locking tongue fixing area 41, a large torsion spring fixing area 42, a small torsion spring fixing area 43, an inclined tongue fixing area 44, a latch fixing area 46, and a square core cap fixing area 45. The corresponding part fixing area 40 can also be increased or decreased according to the installation requirements of the specific lock body model, which is not limited herein.
[0059] Specifically, as shown in Figure 2 、 3 、4, in this embodiment, the main body fixing area 31 and the cover plate fixing area 32 are adjacent to each other. The lock body fixing area 30 is arranged in the middle of the tooling base plate 21, and the cover plate fixing area 32 is close to the upper edge of the tooling base plate 21 so that a "C"-shaped accommodating area is formed around the lock body fixing area 30. A plurality of part fixing areas 40 are arranged around the accommodating area. This layout design is to make all the part fixing areas 40 located on the same side that is convenient for the operator to reach when the lock body tooling 20 is initially conveyed, so that the operator can conveniently place the main body 10, the locking tongue, the large torsion spring, the small torsion spring, the inclined tongue, the latch, the cover plate 11, the square core, and the square core cap, etc. at the corresponding fixing positions, and cooperate with the rotary conveying mechanism to facilitate the semi-automatic production of the lock body.
[0060] Preferably, as shown in Figure 2 、 3 、4, the locking tongue fixing area 41 and the inclined tongue fixing area 44 are respectively arranged on both sides of the accommodating area, and the square core cap fixing area 45 is arranged on one side of the lock body fixing area 30 close to the inclined tongue fixing area 44. The large torsion spring fixing area 42, the small torsion spring fixing area 43, and the latch fixing area 46 are all arranged on the front side of the accommodating area.
[0061] Specifically, as shown in Figure 3 、 4As shown in Figures 5 and 6, in this embodiment, the bolt fixing area 41 is a fixing structure in the shape of an inclined plane, and a pair of columns are symmetrically arranged at the upper end of the inclined plane to realize the positioning of the bolt; the oblique tongue fixing area 44 includes an L-shaped fixing plate and a guide portion arranged on one side of the fixing plate, and a fixing groove which is upwardly open and convenient for the end of the oblique tongue to be inserted is opened on the vertical corner surface of the fixing plate; the square core cap fixing area 45 is a limiting column adapted to the inner diameter of the square core cap so that the square core cap can be embedded along the upper end of the limiting column to realize positioning; the clamping block is in the shape of a thin sheet, and the clamping block fixing area 46 is composed of two clamping columns opposite to each other, wherein two clamping columns are connected to the other two The roots of clamping columns are surrounded by a limiting space for the clamping block to be embedded; the large torsion spring is annular as a whole and has two protruding linear clamping parts, and the large torsion spring fixing area 42 is composed of two rows of torsion spring clamping columns arranged at intervals, the first row is two, and the second row is three. The annular part of the large torsion spring and the two clamping parts respectively pass through the gaps of the torsion spring clamping columns, thereby realizing the limiting fixation of the large torsion spring; the small torsion spring includes two annular sleeve parts and a connecting part between the two sleeve parts, and the small torsion spring fixing area 43 can be a sleeve column that is positioned and sleeved with the sleeve part, thereby facilitating the sleeve fixation of the small torsion spring (the above structures are not marked).
[0062] Preferably, Figure 2 , 3 As shown, a hollow installation groove 34 is provided between the two fixing columns 33 in the main body fixing area 31, and a bearing member 35 is provided in the installation groove 34. A plug-in structure (not shown in the figure) that can be plugged into the square core of the lock body is provided in the middle of the bearing member 35. Therefore, by providing the installation groove 34, the bearing member 35 and the plug-in structure, it is possible to facilitate the pre-positioning of the square core so that it can maintain a stable rotation state that is the same as the installed and used state, facilitate the positioning and installation of parts such as the square core cap, and avoid the square core from deviating from the axial direction in the subsequent square core torque test, which leads to inaccurate test results.
[0063] Preferably, Figure 2 , 3 As shown, a side of the lock body fixing area 30 close to the accommodating area is provided with a front limiting groove 36 that is plugged and engaged with the bottom of the lock body mounting panel 19 so that the main body 10 of the lock body can be stably placed on the end surface of the tooling bottom plate 21, and the front and rear sides of the main body fixing area 31 are provided with hollow grooves 37 that are convenient for grabbing the equipped lock body, so that the mounting panel 19 on the front side of the lock body main body 10 can be embedded through the limiting grooves, and the main body 10 can be further restricted to the corresponding position with the help of the limiting function of the fixing column 33, so that it can maintain a stable state during the subsequent parts positioning and installation process, avoiding assembly defects such as errors caused by looseness, and through the provision of the hollow grooves 37, it is convenient to clamp the lock body along both sides of the lock body main body 10 through the corresponding mechanical clamps after the cover plate 11 is closed and locked on the main body 10 and the assembly and inspection of the entire lock body are completed.
[0064] Embodiment 2
[0065] See also Figures 6 to 12 , is a transmission mechanism for transmitting lock body tooling as a second embodiment of the utility model, comprising:
[0066] The rotary mechanism 50 is arranged to rotate in a rectangular shape, and a closed rectangular rotary channel 51 is formed at its upper end for rotating a plurality of continuously arranged lock body fixtures 20. In this embodiment, the rotary mechanism 50 is integrally mounted and fixed on the upper end of the machine platform 100;
[0067] Two transverse driving devices 60 are provided and are respectively arranged at the bottom of the rotary channel 51 where the two long sides of the rotary mechanism 50 are located, and are used to drive the lock body tooling 20 to move horizontally to the corner position along the closed path formed by the rotary channel 51, that is, to drive the lock body tooling 20 to move from one end of the long side of the rotary channel 51 to the other end, and the movement directions of the two transverse driving devices 60 are opposite;
[0068] Two longitudinal drive devices 70 are provided and are respectively arranged at the top of the rotation channel 51 where the two wide sides of the rotation mechanism 50 are located, and are used to drive the lock body fixture 20 located at the corner to move to the next corner of the rotation channel 51, that is, drive the lock body fixture 20 to move along the end of one long side of the rotation channel 51 to the starting movement end of the other long side of the rotation channel 51, and the movement directions of the two longitudinal drive devices 70 are opposite, so as to cooperate with the two transverse drive devices 60 to form a rectangular rotation path for a plurality of lock body fixtures 20;
[0069] Among them, the lock body tooling 20 is continuously and densely laid on the rotating channel 51 and at least one vacant position the size of the lock body tooling 20 is formed. Therefore, at least one vacant position the size of the lock body tooling 20 can allow the lock body tooling 20 continuously and densely laid on the rotating channel 51 to smoothly realize the rotating motion and avoid interference at the corner position, so that the tooling can be recycled.
[0070] Preferably, Figure 8 , 910, the lateral drive device 60 includes a pair of transmission shafts 61, a transmission member 62 connected to the two transmission shafts 61, and a driving motor 63 for driving the transmission shaft 61 to rotate. The transmission member 62 is a synchronous wheel, a synchronous belt or a double-speed chain. In this embodiment, the lateral drive device 60 includes a pair of parallel transmission shafts 61, a pair of transmission members 62 arranged parallel between the two transmission shafts 61, and a driving motor 63 for driving the transmission shaft 61 to rotate. The rotary channel 51 includes a rectangular parallel block edge 511 and a plurality of support columns 512 for supporting the block edge 511. The support column 512 is a plurality of support columns 513. 12 is correspondingly arranged on the upper end surface of the machine table 100 for installation and fixation, the area between the adjacent retaining edges 511 forms a rotation path adapted to the edge of the lock body tooling 20, the two transmission shafts 61 are respectively arranged at the two ends of one of the long sides of the rotation path, and the two transmission members 62 transmitted on the two transmission shafts 61 are arranged close to the bottom of the edges on both sides of the rotation path, so that each lock body tooling 20 is continuously driven by the two transmission members 62 to move horizontally along the rotation path of the rotation channel 51, so that the lock body tooling 20 is processed and assembled at each processing position on its movement path in turn, and finally moves to the end of the long side of the rotation channel 51 for discharge.
[0071] In addition, the transmission member 62 can be replaced by a synchronous wheel, a synchronous belt or a double-speed chain. In this embodiment, two parallel synchronous belts are specifically selected to realize the transmission of the lock body tooling 20 on the conveyor belt.
[0072] Preferably, Fig. 9 As shown, it also includes a lifting mechanism 80 disposed at the inlet end of the lateral driving device 60 and used to smoothly transition the lock body tooling 20 to the conveying member 62. In this embodiment, the lifting mechanism 80 includes a fixed seat 81, a lifting cylinder 82 disposed on the fixed seat 81, and a lifting plate 83 fixed to the end of the output shaft of the lifting cylinder 82. The size of the lifting plate is smaller than the minimum spacing of the rotary channel 51. The rotary channel 51 also includes a channel bottom plate 513 disposed between the bottoms of the two stop edges 511. The belt surface of the conveying member 62 is respectively disposed on the upper and lower sides of the channel bottom plate 513, and the channel bottom plate 513 is penetrated at the corner position of the rotary channel 51 to provide a clearance groove 514 for making way for the lifting plate. Therefore, the designed lifting mechanism 80 can temporarily lift the lock body tooling 20 at its upper end to make its end rise, thereby preventing the side wall of the lock body tooling 20 from interfering with the synchronous belt at the edge during the transmission process, so that it can normally transition to the belt surface of two parallel synchronous belts, making the transmission process of the lock body tooling 20 simpler and controllable; in addition, the setting of the channel bottom plate 513, on the one hand, provides stable support for the lock body tooling 20, so that it can move stably along the rotating channel 51, and on the other hand, it also provides support for the belt surface of the conveying member 62 on its upper end surface, avoiding deformation of the middle section under the heavy pressure of the lock body tooling 20, thereby achieving stable driving of the lock body tooling 20.
[0073] Preferably, Fig.11 As shown, the longitudinal drive device 70 includes a support frame 71 arranged on both sides of the wide side of the rotary channel 51, a guide rail 72 spanning between the two support frames 71, a driving seat 73 slidably arranged on the guide rail 72, a driving cylinder 74 arranged on the guide rail 72 and used to drive the driving seat 73 to move, a positioning cylinder 75 arranged on the driving seat 73 and with its output direction facing the lower rotary channel 51, and a positioning rod 76 connected to the output shaft of the positioning cylinder 75 and vertically slidably arranged on both sides of the driving seat 73. On the guide rail 72 and on both sides of the moving direction of the driving seat 73, there are in-position detection members 77. In this embodiment, the in-position detection member 77 is a travel switch. The spacing between the two positioning rods 76 is less than the minimum side length of the lock body fixture 20. In this embodiment, four U-shaped openings extending to the side edges of the lock body fixture 20 are symmetrically arranged on both sides of the lock body fixture 20. The spacing between the two positioning rods 76 is consistent with the spacing between the two U-shaped slots 22 on the same side, and the U-shaped slots 22 can completely accommodate the positioning rods 76. Therefore, when the lock body tooling 20 moves to the bottom of the longitudinal drive device 70, the positioning cylinder 75 is extended to allow the two positioning rods 76 to be inserted into the two U-shaped slots 22 at the corresponding positions below it, and then the driving cylinder 74 is extended and retracted to drive the driving seat 73 to move along the longitudinal direction of the rotary channel 51, so that the lock body tooling 20 can realize longitudinal movement in the rotary channel 51. The two U-shaped slots 22 on the other side of the lock body tooling 20 are opposite to the two positioning rods 76 of the longitudinal drive device 70 at the other corner of the rotary channel 51, so that it can realize longitudinal movement on the other side of the rotary channel 51, thereby smoothly realizing the rotary motion of the lock body tooling 20.
[0074] In addition, the longitudinal drive device 70 can be set above the rotating channel 51 according to site requirements. If the site permits, the transverse drive device 60 can also be set on the horizontal side of the rotating channel 51, and the lock body tooling 20 can be pushed horizontally by the cylinder, eliminating other components.
[0075] In addition, a stop mechanism 90 is provided on the front side of the longitudinal drive device 70, including a door frame 91 arranged above the rotating channel 51, a pair of stop cylinders 92 arranged on the door clamp with the output direction facing the lower rotating channel 51, and a stop bar 93 arranged at the end of the output shaft of the stop cylinder 92. The two stop bars 93 correspond to the two opposite U-shaped slots 22 on the front side of the movement direction of the aforementioned lock body tooling 20. When the stop cylinder 92 is extended, the stop bar 93 is inserted into the two U-shaped slots 22 at the corresponding positions, and at this time is located on the front side of the movement direction of the lock body tooling 20, thereby achieving the stopping of the lock body tooling 20, facilitating the movement control of the lock body tooling 20, and cooperating with the jacking mechanism 80 to further avoid the lock body tooling 20 from generating movement interference at the corner position of the rotating channel 51.
[0076] The working process and beneficial effects of the utility model are as follows:
[0077] First, the tooling base plates 21 of a plurality of lock body toolings 20 are placed on the rotary channel 51 and laid closely and continuously. When the equipment is started, the conveying members 62 of the two transverse drive devices 60 drive the lock body toolings 20 to move synchronously in opposite directions along the two long sides of the rotary channel 51. When the frontmost lock body tooling 20 reaches the end of the long side of the rotary channel 51, that is, the corner position of the rotary channel 51, the stop mechanism 90 stops the lock body tooling 20 that follows it, and the lock body tooling 20 at the corner position is immediately stopped. The lock body tooling 20 located at the end of the wide side of the rotary channel 51 is synchronously pushed to the entrance end of the long side of the rotary channel 51 and temporarily stops under the action of the lifting mechanism 80. After the lock body tooling 20 in front continues to be transmitted backward, the lifting mechanism 80 descends, so that the lock body tooling 20 continues to move backward under the action of the transverse driving device 60.
[0078] During this process, one of the two long sides of the rotary channel 51 can be used as the loading side of the lock body tooling 20, and a number of operators put corresponding parts into the cover plate fixing area 32, the main body fixing area 31, the lock tongue fixing area 41, the large torsion spring fixing area 42, the small torsion spring fixing area 43, the inclined tongue fixing area 44, the block fixing area 46 and the square core cap fixing area 45 on the blank lock body tooling 20, and the other long side can be used as the processing side, and the lock tongue, large torsion spring, small torsion spring, inclined tongue, block, cover plate 11, square core and square core cap are assembled to the main body 10 and tested by automated assembly equipment, and qualified products are clamped out by corresponding clamping equipment from the transmission end of the processing side, and the addition of corresponding testing equipment can also identify defective products, thereby separately removing the defective products.
[0079] Beneficial effects:
[0080] 1. By providing an adjustable lock body fixing area 30 and a parts fixing area 40, the lock body fixture 20 can adapt to lock bodies of different models and specifications, thereby enhancing its versatility, reducing equipment downtime caused by changing product models, and improving production efficiency.
[0081] 2. The positioning column and the specially designed part fixing area 40 provide precise positioning for the lock body and its parts, ensuring the accuracy of the assembly process, thereby improving the assembly quality and production qualification rate of the lock body.
[0082] 3. With the help of the transverse drive device 60 and the longitudinal drive device 70 in the rotary mechanism 50, the automatic transmission and positioning of the lock body tooling 20 are realized. With a certain amount of manual workstations, the efficiency of lock body assembly can be further improved. When other types of lock bodies need to be assembled, it is only necessary to replace the corresponding lock body tooling 20 without replacing the entire equipment used for loading.
[0083] 4. The designed lifting mechanism 80 can temporarily lift the lock body tooling 20 at its upper end so that its end rises, so that it can be normally transferred to the conveying member 62, thereby making the transmission process of the lock body tooling 20 simpler and more controllable.
[0084] 5. The continuous rotary transmission design and positioning structure optimize the entire production process, reduce the space occupied on the production line, and realize the efficient recycling of the lock body tooling 20.
[0085] 6. Through the reasonable design of the drive system of the transmission mechanism, rapid conversion between order change and production expansion can be achieved to meet different production needs and provide good expansion potential.
[0086] In summary, the design of the lock body tooling 20 and the conveying mechanism of the utility model greatly improves the accuracy and efficiency of lock body assembly, effectively reduces production costs, and at the same time has better product adaptability and can quickly convert tooling to adapt to the production of lock bodies of various models and specifications.
[0087] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. A lock body tooling with positioning, characterized in that: Comprising: A tooling base plate (21), with a lock body fixing area (30) provided at its upper end, and several part fixing areas (40) arranged around the lock body fixing area (30); Among them, the lock body fixing area (30) includes a main body fixing area (31) for fixing the lock body main body (10) and a cover plate fixing area (32) for fixing the lock body cover plate (11). At the upper ends of the main body fixing area (31) and the cover plate fixing area (32), a pair of fixing columns (33) are respectively provided for positioning and inserting the lock body main body (10) and the lock body cover plate (11); The part fixing area (40) includes at least one of a lock tongue fixing area (41), a large torsion spring fixing area (42), a small torsion spring fixing area (43), an inclined tongue fixing area (44), a latch fixing area (46), and a square core cap fixing area (45).
2. The lock body tooling with positioning function according to claim 1, characterized in that: The main body fixing area (31) and the cover plate fixing area (32) are adjacent to each other. The lock body fixing area (30) is arranged in the middle of the tooling base plate (21), and the cover plate fixing area (32) is close to the upper edge of the tooling base plate (21) so that a "C"-shaped accommodating area is formed around the lock body fixing area (30), and several of the part fixing areas (40) are arranged around the accommodating area.
3. The lock body tooling with positioning function according to claim 2, characterized in that: The lock tongue fixing area (41) and the inclined tongue fixing area (44) are respectively arranged on both sides of the accommodating area, and the square core cap fixing area (45) is arranged on one side of the lock body fixing area (30) close to the inclined tongue fixing area (44). The large torsion spring fixing area (42), the small torsion spring fixing area (43), and the latch fixing area (46) are all arranged on the front side of the accommodating area.
4. The lock body tooling with positioning function according to claim 1, characterized in that: An installation slot (34) with a hollow is provided between the two fixing columns (33) in the main body fixing area (31). A bearing part (35) is provided in the installation slot (34), and an insertion structure that can be inserted into the lock body square core is provided in the middle of the bearing part (35).
5. The lock body tooling with positioning function according to claim 2, characterized in that: On one side of the lock body fixing area (30) close to the accommodating area, a front limiting slot (36) is provided for inserting and fitting with the bottom of the lock body installation panel (19) so that the main body (10) of the lock body is stably placed on the end face of the tooling base plate (21). Hollow slots (37) are provided on the front side and the rear side of the main body fixing area (31) for facilitating the grasping of the assembled lock body.
6. The lock body tooling with positioning function according to claim 1, characterized in that: The tooling base plate (21) is square, and several U-shaped slots (22) with openings extending to its sides are provided on both sides of it.
7. A transmission mechanism for transmitting the lock body tooling as claimed in claim 1, characterized in that: Comprising: A rotary mechanism (50), which is rotatably arranged in a rectangular shape, and a closed rotary channel (51) is formed at its upper end for the rotary movement of several continuously arranged lock body toolings (20); Two transverse driving devices (60) are provided for driving the lock body tooling (20) to move horizontally along the closed path formed by the rotary channel (51); Two longitudinal driving devices (70) are provided for driving the lock body tooling (20) to move longitudinally along the closed path formed by the rotary channel (51); Among them, the lock body toolings (20) are continuously and densely paved on the rotary channel (51) and at least one vacant position of the size of the lock body tooling (20) is formed.
8. The conveying mechanism according to claim 7, characterized in that: The transverse driving device (60) comprises a pair of transmission shafts (61), a transmission member (62) transmission-connected to the two transmission shafts (61), and a driving motor (63) for driving the transmission shafts (61) to rotate; the transmission member (62) is one of a synchronous wheel, a synchronous belt or a multiple-speed chain.
9. The conveying mechanism according to claim 8, characterized in that: It also includes a lifting mechanism (80) disposed at the inlet end of the transverse driving device (60) and used for smoothly transferring the lock body tooling (20) to the conveying member (62), wherein the lifting mechanism (80) includes a fixed seat (81), a lifting cylinder (82) disposed on the fixed seat (81), and a lifting plate (83) fixed to the end of the output shaft of the lifting cylinder (82).
10. The conveying mechanism according to claim 7, characterized in that: The longitudinal drive device (70) comprises a support frame (71) arranged on both sides of the wide side of the rotary channel (51), a guide rail (72) arranged across the two support frames (71), a driving seat (73) slidably arranged on the guide rail (72), a driving cylinder (74) arranged on the guide rail (72) and used to drive the driving seat (73) to move, a positioning cylinder (75) arranged on the driving seat (73) and with its output direction facing the rotary channel (51) below, and a positioning rod (76) connected to the output shaft of the positioning cylinder (75) and slidably arranged on both sides of the driving seat (73) along the vertical direction, wherein the spacing between the two positioning rods (76) is less than the minimum side length of the lock body tooling (20).
