Production device for solar frame processing

Abstract

The utility model discloses a production device for solar frame processing, which comprises a feeding line assembly and a feeding and discharging mechanism, the feeding line assembly comprises a feeding belt line, an automatic turnover mechanism, a parallel transfer mechanism and a feeding roller mechanism, and the tail end of the feeding roller mechanism is correspondingly provided with the feeding and discharging mechanism. An automatic sawing machine and a sawing machine discharging mechanism are arranged on the two sides of the feeding and discharging mechanism respectively, an automatic milling machine is arranged on the side, away from the automatic sawing machine, of the sawing machine discharging mechanism, a material carrying mechanism is arranged above the sawing machine discharging mechanism, and automatic point pressing equipment is arranged on one side of the automatic milling machine. Through the optimized and improved design of the device, the device is high in machining stability, cannot deviate midway, can meet the production requirements of frames with various lengths, achieves full-automatic machining of frames with notches in the end faces, and can machine various notches in a full-automatic mode so as to adapt to different products; therefore, the technical effects of increasing the production speed and improving the processing efficiency are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of production equipment, in particular to a production device for processing solar energy frames. Background Art

[0002] With the rapid development of the solar energy industry, the demand for solar module frames is also increasing. Solar frames are an important component of photovoltaic modules and are located in the middle and lower reaches of the photovoltaic industry chain. The frame is an important component of solar photovoltaic modules. It plays the role of encapsulating cells, glass, backplanes and other materials, enhancing the strength of the module, facilitating transportation, installation and protection of photovoltaic modules. The product needs to have strong load-bearing capacity and corrosion resistance. The performance of photovoltaic frames has a direct impact on the installation and service life of battery modules. The production device for solar frame processing is a mechanical equipment specially designed for manufacturing solar frames.

[0003] Existing frames are usually fixed by cutting at 45° and then butting together. Therefore, existing frame production equipment usually uses sawing, flushing water holes, and pressing point installation processes for processing. However, for special-shaped frames, due to the complex shape of the butt joint, in addition to sawing, corresponding notches must be milled during butt installation to facilitate installation. However, existing production lines cannot complete this function.

[0004] Therefore, this solution designs a production device for processing special-shaped frames to realize automatic processing of special-shaped photovoltaic frames. The equipment has high processing automation, high processing efficiency, good processing accuracy, and can meet large-scale production needs. Utility Model Content

[0005] In view of the above technical problems in the related art, the utility model proposes a production device for solar frame processing, which can overcome the above shortcomings of the prior art.

[0006] In order to achieve the above technical purpose, the technical solution of the utility model is implemented as follows:

[0007] A production device for processing solar energy frames;

[0008] The production device for processing new solar frame includes a loading line assembly and a loading and unloading mechanism. The loading line assembly includes a feeding belt line, an automatic flipping mechanism, a parallel transfer mechanism and a feeding roller mechanism. The end of the feeding roller mechanism is correspondingly provided with a loading and unloading mechanism. An automatic sawing machine and a sawing machine unloading mechanism are respectively provided on both sides of the unloading and unloading mechanism. An automatic milling machine is provided on the side of the sawing machine unloading mechanism away from the automatic sawing machine. A material handling mechanism is provided above the sawing machine unloading mechanism, and an automatic pressing point device is provided on one side of the automatic milling machine.

[0009] Furthermore, there are two sets of feeding belt lines arranged in parallel and located at the front end of the loading line assembly. An automatic flipping mechanism is installed at the end of the feeding belt line. A parallel transfer mechanism is arranged in the unloading area of ​​the automatic flipping mechanism. The parallel transfer mechanism is provided with several feeding roller mechanisms in the direction toward the feeding belt line.

[0010] Furthermore, the loading and unloading mechanism includes a loading and unloading frame and an XZ-axis manipulator, and an XZ-axis manipulator pneumatic clamp is provided at the end of the XZ-axis manipulator.

[0011] Furthermore, the automatic sawing machine includes a sawing machine frame and a saw disc box arranged opposite to each other on the left and right sides, and the saw disc box can be moved left and right to adjust the sawing length; the saw disc box is provided with a sawing angle adjustment mechanism and an automatic sawing machine.

[0012] Furthermore, the sawing machine unloading mechanism comprises a reciprocating cylinder, the reciprocating cylinder is linked with a lifting cylinder, and a support block is installed at the end of the lifting cylinder.

[0013] Furthermore, the automatic milling machine comprises a milling machine frame and a symmetrically arranged milling machine slide, the milling machine slide can move left and right to adapt to the length of the frame, and a three-coordinate electric milling cutter is arranged on the milling machine slide.

[0014] Furthermore, the material handling mechanism includes a Y-axis manipulator, a lifting cylinder is installed on the Y-axis manipulator, and a Y-axis manipulator clamp is provided at the end of the lifting cylinder.

[0015] Furthermore, the automatic pressing point equipment includes a pressing point frame and a symmetrically arranged pressing point slide, the pressing point slide can move left and right to adapt to the length of the frame, and the pressing point slide is provided with an automatic corner feeding code and a corner pressing code mold.

[0016] The beneficial effects of the utility model are as follows: through the optimized and improved design of the product of the utility model, the device has high processing stability and will not deviate midway. It can adapt to the production needs of frames of various lengths and realize fully automatic processing of frames with notches on the end faces of frames. It can also fully automatically process a variety of notches to adapt to different products, thereby achieving the technical effect of accelerating production speed and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1It is an overall stereogram of a production device for solar frame processing according to an embodiment of the utility model;

[0019] Figure 2 A production device for solar frame processing according to an embodiment of the utility model Figure 1 Detailed view of point A in the middle;

[0020] Figure 3 A production device for solar frame processing according to an embodiment of the utility model Figure 1 Detailed view of point B in the middle;

[0021] Figure 4 It is a partial stereoscopic diagram of a production device for solar frame processing according to an embodiment of the utility model;

[0022] In the figure: 1. Feeding belt line; 2. Automatic turning mechanism; 3. Parallel transfer mechanism; 4. Feeding roller mechanism; 5. Loading and unloading mechanism; 6. Automatic sawing machine; 7. Saw unloading mechanism; 8. Automatic milling machine; 9. Material handling mechanism; 10. Automatic pressing point equipment. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0024] It should be understood that in the description of the embodiments of the present utility model, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0025] like Figure 1-4 As shown, a production device for solar frame processing according to an embodiment of the utility model includes a loading line assembly and a loading and unloading mechanism 5, wherein the loading line assembly includes a feeding belt line 1, an automatic flipping mechanism 2, a parallel transfer mechanism 3 and a feeding roller mechanism 4, and the loading and unloading mechanism 5 is correspondingly arranged at the end of the feeding roller mechanism 4, and an automatic sawing machine 6 and a sawing machine unloading mechanism 7 are respectively arranged on both sides of the unloading and unloading mechanism 5, an automatic milling machine 8 is arranged on the side of the sawing machine unloading mechanism 7 away from the automatic sawing machine 6, a material handling mechanism 9 is arranged above the sawing machine unloading mechanism 7, and an automatic pressing point device 10 is arranged on one side of the automatic milling machine 8.

[0026] In a specific embodiment, the number of the feeding belt lines 1 is two sets arranged in parallel and located at the front end of the loading line assembly. An automatic flipping mechanism 2 is installed at the end of the feeding belt line 1. The unloading area of ​​the automatic flipping mechanism 2 is provided with a parallel transfer mechanism 3. The parallel transfer mechanism 3 is provided with a plurality of feeding roller mechanisms 4 in the direction of the feeding belt line 1. The loading line assembly can separate the frame and adjust it to the required posture.

[0027] In a specific embodiment, the loading and unloading mechanism 5 includes a loading and unloading frame and an XZ-axis manipulator, and an XZ-axis manipulator pneumatic clamp is provided at the end of the XZ-axis manipulator; the loading and unloading mechanism 5 can grab the frame from the feeding roller group of the loading line assembly 1 and send it to the automatic sawing machine 6.

[0028] In a specific embodiment, the automatic sawing machine 6 includes a sawing machine frame and a saw disc box arranged opposite to each other on the left and right sides. The saw disc box can be moved left and right to adjust the sawing length; the saw disc box is provided with a sawing angle adjustment mechanism and an automatic sawing machine.

[0029] In a specific embodiment, the sawing machine unloading mechanism 7 includes a reciprocating cylinder, the reciprocating cylinder is linked with a lifting cylinder, and a support block is installed at the end of the lifting cylinder; the frame on the sawing machine can be moved to a waiting position next to the automatic milling machine.

[0030] In a specific embodiment, the automatic milling machine 8 includes a milling machine frame and a symmetrically arranged milling machine slide. The milling machine slide can move left and right to adapt to the length of the frame. A three-coordinate electric milling cutter is arranged on the milling machine slide.

[0031] In a specific embodiment, the material handling mechanism 9 includes a Y-axis manipulator, on which a lifting cylinder is installed, and a Y-axis manipulator clamp is provided at the end of the lifting cylinder; it is used to transport the frame between the automatic milling machine and the automatic pressing point equipment.

[0032] In a specific embodiment, the automatic pressing point equipment 10 includes a pressing point frame and a symmetrically arranged pressing point slide. The pressing point slide can move left and right to adapt to the length of the frame. The pressing point slide is provided with an automatic corner feeding code and a corner pressing code mold.

[0033] In order to facilitate understanding of the above technical solution of the present invention, the above technical solution of the present invention is described in detail below through working principles and specific usage methods.

[0034] During specific use, according to a production device for processing solar frames described in the utility model, a frame to be processed is placed on a feeding belt line 1, and the frame to be processed is transported to its end under the action of the feeding belt line 1, and the automatic flipping mechanism 2 automatically grabs the frame, flips it 180° and sends it to the parallel transfer mechanism 3, and the parallel transfer mechanism 3 automatically sends the two frames to the feeding roller mechanism 4 after receiving the two frames, and the loading and unloading mechanism 5 automatically grabs the frame on the roller mechanism 4 and sends it to the automatic sawing machine 6 for cutting, and the sawing machine unloading mechanism 7 grabs the cut frame and places it next to the automatic sawing machine 6, and the material handling mechanism 9 above the sawing machine unloading mechanism 7 grabs the two frames on the sawing machine unloading mechanism 7 and the automatic milling machine 8 and sends them to the next station at the same time, that is: the frame of the sawing machine unloading mechanism 7 is sent to the automatic milling machine 8, and the frame on the automatic milling machine 8 is sent to the automatic pressing point device 10, and the automatic pressing point device 10 automatically performs the corner code pressing point work, and then unloads the material, that is, the processing flow of the frame is completed.

[0035] To sum up, with the help of the above-mentioned technical scheme of the utility model, through the optimization and improvement design of the product of the utility model, the device has high processing stability, will not deviate in the middle, can adapt to the production needs of frame of various lengths, and realize fully automatic processing of frame with notches on the end face, and can fully automatically process a variety of notches to adapt to different products; thereby achieving the technical effect of speeding up production and improving processing efficiency.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A production device for solar frame processing, characterized in that: The invention comprises a loading line assembly and a loading and unloading mechanism (5), wherein the loading line assembly comprises a feeding belt line (1), an automatic turning mechanism (2), a parallel transfer mechanism (3) and a feeding roller mechanism (4), wherein the loading and unloading mechanism (5) is arranged at the end of the feeding roller mechanism (4), and an automatic sawing machine (6) and a sawing machine unloading mechanism (7) are arranged on both sides of the unloading and unloading mechanism (5), an automatic milling machine (8) is arranged on the side of the sawing machine unloading mechanism (7) away from the automatic sawing machine (6), a material handling mechanism (9) is arranged above the sawing machine unloading mechanism (7), and an automatic pressing point device (10) is arranged on one side of the automatic milling machine (8).

2. A production device for solar frame processing according to claim 1, characterized in that: The number of the feeding belt lines (1) is two sets, which are arranged in parallel and are located at the front end of the loading line assembly. An automatic flipping mechanism (2) is installed at the end of the feeding belt line (1). A parallel transfer mechanism (3) is arranged in the unloading area of ​​the automatic flipping mechanism (2). The parallel transfer mechanism (3) is provided with a plurality of feeding roller mechanisms (4) in the direction facing the feeding belt line (1).

3. A production device for solar frame processing according to claim 1, characterized in that: The loading and unloading mechanism (5) comprises a loading and unloading frame and an XZ-axis manipulator, and an XZ-axis manipulator pneumatic clamp is provided at the end of the XZ-axis manipulator.

4. A production device for solar frame processing according to claim 1, characterized in that: The automatic sawing machine (6) comprises a sawing machine frame and a saw disc box arranged opposite to each other on the left and right sides, wherein the saw disc box can be moved left and right to adjust the sawing length; the saw disc box is provided with a sawing angle adjustment mechanism and an automatic sawing machine.

5. The production device for solar frame processing according to claim 1 is characterized in that: The sawing machine unloading mechanism (7) comprises a reciprocating cylinder, the reciprocating cylinder is linked with a lifting cylinder, and a support block is installed at the end of the lifting cylinder.

6. The production device for solar frame processing according to claim 1 is characterized in that: The automatic milling machine (8) comprises a milling machine frame and a symmetrically arranged milling machine slide, the milling machine slide can move left and right to adapt to the length of the frame, and a three-coordinate electric milling cutter is arranged on the milling machine slide.

7. The production device for solar frame processing according to claim 1 is characterized in that: The material handling mechanism (9) comprises a Y-axis manipulator, a lifting cylinder is mounted on the Y-axis manipulator, and a Y-axis manipulator clamp is disposed at the end of the lifting cylinder.

8. The production device for solar frame processing according to claim 1 is characterized in that: The automatic pressing point device (10) comprises a pressing point frame and a symmetrically arranged pressing point slide, the pressing point slide can move left and right to adapt to the length of the frame, and the pressing point slide is provided with an automatic corner code feeding and a corner code pressing mold.

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