Port deburring device for PE water supply pipe production

By integrating the dust removal mechanism in the deburring machine, and using the air pump and filter plate to process dust and debris in real time, the dust accumulation problem is solved, the deburring efficiency and environmental protection are improved, the equipment life is extended, and the maintenance cost is reduced.

CN222154957UActive Publication Date: 2024-12-13HUNAN MINGSU PLASTIC IND TECH CO LTD
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Patent Information

Application Number
CN202420888887.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-13
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

During the production process of PE water supply pipes, the deburring machine cannot effectively deal with the dust and debris generated, resulting in dust accumulation and interference with the deburring effect, blocking mechanical components, reducing working efficiency, and aggravating component wear and increasing maintenance and repair costs.

Method used

A device including a deburring box and a dust removal mechanism is designed to extract dust and debris through an air pump, and a filter plate and vacuum hood are used to achieve real-time collection and treatment of dust, ensuring the safety and cleanliness of the working environment, while providing An integrated solution for deburring and dust treatment.

Benefits of technology

It effectively protects the air pump, extends its service life, improves the efficiency and environmental protection of deburring, reduces equipment maintenance costs, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a port deburring device for PE water supply pipe production, which comprises a deburring box and a dedusting mechanism arranged on one side of the deburring box, the bottom of the deburring box is connected with a moving mechanism, the deburring box comprises a first box body, and the top of the first box body is fixedly connected with a second box body; one side of the dust collecting box is fixedly connected with one side of the first box body, and the top of the dust collecting box is fixedly connected with an air pump. The device has the advantage of efficiently removing dust and scraps, and solves the problems that a large amount of dust and scraps are generated in the deburring process of the PE water supply pipe, part of deburring machines cannot treat the dust and the scraps, excessive dust accumulation possibly interferes with the deburring effect and even blocks mechanical parts, the working efficiency is reduced, abrasion of the parts is aggravated, and the service life of the PE water supply pipe is prolonged. The normal operation and the service life of the deburring machine are influenced, and the equipment maintenance and repair cost is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of deburring a water supply pipe port, in particular to a port deburring device for producing a PE water supply pipe. Background Art

[0002] In the production process of PE water pipes, the ports of the pipes after cutting usually have burrs and flash. These burrs not only affect the quality of the pipe connection, but may also cause safety hazards in subsequent use. Therefore, port deburring is an important step in the production process, and a deburring machine is required in the process of port deburring.

[0003] A large amount of dust and debris will be generated during the deburring process of PE water pipes. Some deburring machines are unable to handle these dust and debris. Excessive dust accumulation may interfere with the deburring effect and even clog mechanical parts, reducing work efficiency. It will also aggravate the wear of parts, affect the normal operation and service life of the deburring machine, and increase equipment maintenance and repair costs. Utility Model Content

[0004] The purpose of the utility model is to provide a port deburring device for PE water supply pipe production, which has the advantages of efficient dust and debris removal, and solves the problem that a large amount of dust and debris will be generated in the process of deburring PE water supply pipes, and some deburring machines cannot handle these dust and debris. Excessive dust accumulation may interfere with the deburring effect and even clog mechanical parts, reduce work efficiency, and also aggravate the wear of parts, affect the normal operation and service life of the deburring machine, and increase the cost of equipment maintenance and repair.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a port deburring device for PE water supply pipe production, comprising a deburring box and a dust removal mechanism arranged on one side thereof, the bottom of the deburring box is connected to a moving mechanism, the deburring box comprises a first box body, and the top of the first box body is fixedly connected to a second box body:

[0006] The dust removal mechanism includes a dust box, one side of the dust box is fixedly connected to one side of the first box body, the top of the dust box is fixedly connected to an air pump, the air suction end of the air pump is fixedly connected to the top of the dust box, one side of the dust box is movably connected to a box door, a filter plate is provided inside the dust box, one side of the dust box is fixedly connected to a first dust suction pipe, one end of the first dust suction pipe extends to the inside of the first box body and is fixedly connected to a first dust hood, the bottom of the first dust hood is fixedly connected to the bottom of the inner wall of the first box, the top of the first dust suction pipe is fixedly connected to a second dust suction pipe, and one end of the second dust suction pipe extends to the inside of the second box body and is fixedly connected to the second dust hood.

[0007] As a preferred port deburring device for PE water pipe production of the utility model, a fixing plate is fixedly connected to the lower part of the first box body, an opening is opened at the center of the fixing plate, and the bottom of the fixing plate is in contact with the top of the first dust hood.

[0008] As a preferred port deburring device for PE water pipe production of the utility model, a fixing rod is fixedly connected to the top of the inner wall of the second box body, the fixing rod is fixedly connected to the second dust hood, and a pipe opening is opened on one side of the first box body for convenient installation of the PE water pipe.

[0009] As a preferred port deburring device for PE water pipe production of the utility model, a mounting plate is fixedly connected to one side of the second box body, a first arc plate is threadedly connected to the inside of the mounting plate, a second arc plate is slidably connected to the bottom of the first arc plate, and the bottom of the second arc plate is fixedly connected to one side of the first box body.

[0010] As a preferred port deburring device for PE water pipe production of the utility model, the top of the fixed plate is rotatably connected to a threaded rod, the top of the threaded rod extends to above the second box body and is fixedly connected to a first motor, the first motor is fixedly connected to the top of the second box body, a threaded plate is threadedly connected to the surface of the threaded rod, the inner wall of the threaded plate is slidably connected to a limit rod, and the limit rod is fixedly connected to the fixed plate and the first box body.

[0011] As a preferred embodiment of the utility model of a port deburring device for PE water pipe production, a second motor is fixedly connected to the top of the threaded plate, and a grinding disc is fixedly connected to the output end of the second motor.

[0012] As a preferred port deburring device for PE water pipe production of the utility model, the moving mechanism includes a moving seat, the top of the moving seat is fixedly connected to the bottom of the first box body, the bottom of the moving seat is rotatably connected to a moving wheel, one side of the moving seat is fixedly connected to a bracket, and the top of the bracket is fixedly connected to an inclined push rod.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The main body of the device of the utility model is composed of a first box body and a second box body, which are used to accommodate and stabilize the PE water supply pipe and complete the deburring operation therein. The dust collecting box is closely connected with the deburring box, and the dust and debris generated during the operation are extracted by an air pump. A filter plate is arranged inside the dust collecting box to prevent dust and debris from entering the air pump, which can effectively protect the air pump and extend its service life. The openable door on one side of the dust collecting box is convenient for regular cleaning of the filter plate and collected waste. The first dust hood and the second dust hood are arranged inside the device, which correspond to the first box body and the second box body respectively, and the dust and debris generated by deburring are sucked away in real time to prevent them from spreading in the working space, thereby ensuring the safety and cleanliness of the working environment. The device realizes the integration of deburring operation and dust treatment, greatly improving the environmental protection and safety of the PE water supply pipe production process, and also helps to improve production efficiency and product quality.

[0015] 2. The bottom of the first curved plate of the utility model is slidably connected to the second curved plate. This sliding connection means that the relative position between the first curved plate and the second curved plate can be changed, and the PE water supply pipe can be properly wrapped and clamped, thereby providing stable support and positioning for pipes of different diameters or different curvatures. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is a rear view of the utility model;

[0018] Figure 3 It is a cross-sectional view of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the deburring box of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the dust removal mechanism of the utility model;

[0021] Figure 6 It is a structural schematic diagram of the mobile mechanism of the utility model.

[0022] In the figure: 1. deburring box; 101. first box body; 102. fixing plate; 103. second box body; 104. threaded rod; 105. first motor; 106. threaded plate; 107. limit rod; 108. second motor; 109. grinding disc; 110. fixing rod; 111. mounting plate; 112. first arc plate; 113. second arc plate; 2. dust removal mechanism; 201. dust collecting box; 202. air pump; 203. box door; 204. filter plate; 205. first dust suction pipe; 206. first dust suction hood; 207. second dust suction pipe; 208. second dust suction hood; 3. moving mechanism; 301. moving seat; 302. moving wheel; 303. bracket; 304. push rod. DETAILED DESCRIPTION

[0023] See also Figure 1-Figure 6 A port deburring device for PE water pipe production includes a deburring box 1 and a dust removal mechanism 2 arranged on one side thereof. The bottom of the deburring box 1 is connected to a moving mechanism 3. The deburring box 1 includes a first box body 101. The top of the first box body 101 is fixedly connected to a second box body 103:

[0024] Furthermore, the dust removal mechanism 2 includes a dust box 201, one side of the dust box 201 is fixedly connected to one side of the first box body 101, an air pump 202 is fixedly connected to the top of the dust box 201, the air suction end of the air pump 202 is fixedly connected to the top of the dust box 201, one side of the dust box 201 is movably connected to a box door 203, a filter plate 204 is provided inside the dust box 201, one side of the dust box 201 is fixedly connected to a first dust suction pipe 205, one end of the first dust suction pipe 205 extends to the inside of the first box body 101 and is fixedly connected to a first dust hood 206, the bottom of the first dust hood 206 is fixedly connected to the bottom of the inner wall of the first box body 101, the top of the first dust suction pipe 205 is fixedly connected to a second dust suction pipe 207, one end of the second dust suction pipe 207 extends to the inside of the second box body 103 and is fixedly connected to a second dust hood 208.

[0025] The device body consists of a first box body 101 and a second box body 103, which are used to accommodate and stabilize the PE water supply pipe and complete the deburring operation therein. The dust box 201 is closely connected to the deburring box 1, and the dust and debris generated during the operation are extracted through the air pump 202. A filter plate 204 is arranged inside the dust box 201, which can prevent dust and debris from entering the air pump 202, and can effectively protect the air pump 202 and extend its service life. The box door 203 that can be opened on one side of the dust box 201 is convenient for regular cleaning of the filter plate 204 and collected waste. A first dust hood 206 and a second dust hood 208 are arranged inside the device, which correspond to the first box body 101 and the second box body 103 respectively, and the dust and debris generated by deburring are sucked away in real time to prevent them from spreading in the working space, thereby ensuring the safety and cleanliness of the working environment. The device realizes the integration of deburring operation and dust treatment, greatly improves the environmental protection and safety of the PE water supply pipe production process, and also helps to improve production efficiency and product quality.

[0026] Furthermore, a fixing plate 102 is fixedly connected to the lower part of the first box body 101 , an opening is opened at the center of the fixing plate 102 , and the bottom of the fixing plate 102 fits with the top of the first dust hood 206 .

[0027] During the deburring process, all dust and debris generated from the pipe port can be directly adsorbed by the first dust hood 206 and sent to the dust box 201 through the first dust suction pipe 205 for collection, which greatly improves the efficiency and effect of dust treatment, reduces the degree of pollution in the working environment, and meets the requirements of modern production for environmental protection and occupational health. At the same time, good sealing can also prevent dust from flying around and affecting the normal operation and maintenance of the equipment.

[0028] Furthermore, a fixing rod 110 is fixedly connected to the top of the inner wall of the second box body 103, and the fixing rod 110 is fixedly connected to the second dust hood 208. A pipe opening is opened on one side of the first box body 101 to facilitate the installation of a PE water supply pipe.

[0029] The fixing rod 110 is mainly used to stabilize and guide the position of the second dust hood 208 so that it can accurately cover the vicinity of the upper port of the PE water supply pipe to be deburred, ensuring that the dust and debris generated during the deburring of the upper port can be promptly and effectively absorbed by the second dust hood 208. The pipe opening is to facilitate the PE water supply pipe to pass smoothly through the opening into the interior of the device for continuous deburring of the upper and lower ports. This design takes into account both the continuity of the production process and the convenience of equipment operation, which is conducive to improving overall production efficiency.

[0030] Furthermore, a mounting plate 111 is fixedly connected to one side of the second box body 103, a first arc plate 112 is threadedly connected to the inside of the mounting plate 111, a second arc plate 113 is slidably connected to the bottom of the first arc plate 112, and the bottom of the second arc plate 113 is fixedly connected to one side of the first box body 101.

[0031] The bottom of the first curved plate 112 is slidably connected to the second curved plate 113. This sliding connection means that the relative position between the first curved plate 112 and the second curved plate 113 can be changed, and the PE water supply pipe can be properly wrapped and clamped, thereby providing stable support and positioning for pipes of different diameters or different curvatures.

[0032] Furthermore, a threaded rod 104 is rotatably connected to the top of the fixed plate 102, the top of the threaded rod 104 extends to the top of the second box body 103 and is fixedly connected to the first motor 105, the first motor 105 is fixedly connected to the top of the second box body 103, a threaded plate 106 is threadedly connected to the surface of the threaded rod 104, the inner wall of the threaded plate 106 is slidably connected to a limit rod 107, and the limit rod 107 is fixedly connected to the fixed plate 102 and the first box body 101.

[0033] The first motor 105 serves as a power source and can drive the threaded rod 104 by rotating, thereby adjusting the position of the threaded plate 106. The inner wall of the threaded plate 106 is slidably connected to the limit rod 107. The function of the limit rod 107 is to limit the radial displacement of the threaded plate 106 so that it can only be lifted and lowered smoothly along the axial direction of the threaded rod 104. The threaded rod 104 is driven by the first motor 105, and the threaded transmission cooperates with the guidance of the limit rod 107 to achieve precise positioning and height adjustment of the PE water supply pipe during the deburring process, thereby optimizing the deburring effect and improving production efficiency.

[0034] Furthermore, a second motor 108 is fixedly connected to the top of the threaded plate 106 , and a grinding disc 109 is fixedly connected to the output end of the second motor 108 .

[0035] When the second motor 108 is started, it will drive the grinding disc 109 to rotate at high speed, which is used to deburr the PE water pipe port. The device integrates precise height adjustment, positioning and efficient deburring functions, fully reflecting the characteristics of automated and precise modern production processes.

[0036] Furthermore, the moving mechanism 3 includes a moving seat 301, the top of the moving seat 301 is fixedly connected to the bottom of the first box body 101, the bottom of the moving seat 301 is rotatably connected to a moving wheel 302, one side of the moving seat 301 is fixedly connected to a bracket 303, and the top of the bracket 303 is fixedly connected to an inclined push rod 304.

[0037] The movable seat 301 serves as the basic supporting structure, and its top is fixedly connected to the bottom of the first box body 101 of the deburring box 1, playing a key role in carrying the entire deburring device and realizing its position transfer. The movable wheel 302 enables the entire device to have the ability to move flexibly, and its position in the workplace can be adjusted at any time according to production needs, which greatly facilitates production layout and logistics transportation. The existence of the push rod 304 allows the operator to easily push the entire device, and the device can be controlled to move forward or backward through push-pull actions without consuming excessive effort, which significantly improves work efficiency and operating comfort.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A port deburring device for producing PE water pipes, comprising a deburring box (1) and a dust removal mechanism (2) arranged on one side thereof, wherein the bottom of the deburring box (1) is connected to a moving mechanism (3), the deburring box (1) comprises a first box body (101), the top of the first box body (101) is fixedly connected to a second box body (103), Features: The dust removal mechanism (2) comprises a dust box (201), one side of the dust box (201) is fixedly connected to one side of the first box body (101), the top of the dust box (201) is fixedly connected to an air pump (202), an air suction end of the air pump (202) is fixedly connected to the top of the dust box (201), one side of the dust box (201) is movably connected to a box door (203), a filter plate (204) is provided inside the dust box (201), and one side of the dust box (201) is fixedly connected to A first dust suction pipe (205) is connected, one end of the first dust suction pipe (205) extends into the interior of the first box (101) and is fixedly connected to a first dust suction hood (206), the bottom of the first dust suction hood (206) is fixedly connected to the bottom of the inner wall of the first box (101), the top of the first dust suction pipe (205) is fixedly connected to a second dust suction pipe (207), one end of the second dust suction pipe (207) extends into the interior of the second box (103) and is fixedly connected to a second dust suction hood (208).

2. A PE water pipe production port deburring device according to claim 1, Features: A fixing plate (102) is fixedly connected to the lower part of the first box body (101), an opening is provided at the center of the fixing plate (102), and the bottom of the fixing plate (102) is in contact with the top of the first dust cover (206).

3. A port deburring device for producing PE water supply pipes according to claim 1, Features: A fixing rod (110) is fixedly connected to the top of the inner wall of the second box body (103), and the fixing rod (110) is fixedly connected to the second dust cover (208). A pipe opening for facilitating the insertion of a PE water supply pipe is provided on one side of the first box body (101).

4. A port deburring device for producing PE water supply pipes according to claim 3, Features: A mounting plate (111) is fixedly connected to one side of the second box body (103); a first curved plate (112) is internally threadedly connected to the mounting plate (111); a second curved plate (113) is slidably connected to the bottom of the first curved plate (112); and a bottom of the second curved plate (113) is fixedly connected to one side of the first box body (101).

5. A port deburring device for producing PE water pipes according to claim 2, Features: The top of the fixed plate (102) is rotatably connected to a threaded rod (104); the top of the threaded rod (104) extends to the top of the second box (103) and is fixedly connected to a first motor (105); the first motor (105) is fixedly connected to the top of the second box (103); a threaded plate (106) is threadedly connected to the surface of the threaded rod (104); the inner wall of the threaded plate (106) is slidably connected to a limiting rod (107); the limiting rod (107) is fixedly connected to the fixed plate (102) and the first box (101).

6. A port deburring device for producing PE water pipes according to claim 5, Features: A second motor (108) is fixedly connected to the top of the threaded plate (106), and a grinding disc (109) is fixedly connected to the output end of the second motor (108).

7. A PE water pipe port deburring device for production according to claim 1, Features: The moving mechanism (3) comprises a moving seat (301), the top of the moving seat (301) being fixedly connected to the bottom of the first box body (101), the bottom of the moving seat (301) being rotatably connected to a moving wheel (302), one side of the moving seat (301) being fixedly connected to a bracket (303), and the top of the bracket (303) being fixedly connected to an inclined push rod (304).