Intelligent multi-station metal surface treatment continuous machining device
By introducing flexible station adjustment and fixing mechanisms into the intelligent multi-station metal surface treatment device, the problem that the device cannot adjust the number of processing stations is solved, and efficient processing of different metal workpieces is achieved.
Patent Information
- Application Number
- CN202323500926.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-21
AI Technical Summary
The intelligent multi-station metal surface treatment continuous processing device cannot adjust the number of processing stations, resulting in the inability to flexibly adjust when the processing quantity is small, and cannot meet the processing needs of different metal workpieces.
A device including a device table, an operating table, a fixed station, a slot, a plug, a lock block, a bidirectional lead screw, a threaded sleeve, a clamp seat and a hydraulic cylinder is designed, through which the machining station can be flexibly adjusted and fixed. Quantity, adapt to the size and height of different metal workpieces, and realize the processing and use of multiple stations.
It realizes flexible adjustment of the number of processing stations and convenient fixing of metal workpieces, reduces the cumbersome replacement of different fixtures, and improves the processing efficiency of metal workpieces of different sizes and heights.
Smart Images
Figure CN222154969U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to an intelligent multi-station metal surface treatment continuous processing device. Background Art
[0002] Metal processing is a process technology that processes metal materials into objects, parts and components. Some cast metal workpieces will have some uneven burrs on the external surface after production and processing. In the later processing process, it is necessary to use an intelligent multi-station metal surface treatment continuous processing device to assist in grinding and processing the burrs on the surface of the metal workpiece.
[0003] However, the intelligent multi-station metal surface treatment continuous processing device generally has a fixed number of processing stations on the device. When the processing quantity required is small, it cannot be disassembled and the number of processing stations cannot be adjusted. This has shortcomings and is not convenient for adjusting the number of processing stations inside the device.
[0004] Now, a new intelligent multi-station metal surface treatment continuous processing device is proposed to solve the above-mentioned shortcomings. Utility Model Content
[0005] The purpose of the utility model is to provide an intelligent multi-station metal surface treatment continuous processing device to solve the problem of inconvenience in adjusting the number of processing stations inside the device proposed in the above background technology.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an intelligent multi-station metal surface treatment continuous processing device, comprising a device table, an operating table is fixed on the top of the device table, a mounting frame is fixed on the top of the device table, and a movable seat is horizontally arranged at the top of the mounting frame, hydraulic cylinders are fixed on both sides of the top of the mounting frame, a mounting shell is arranged at the bottom end of the movable seat, and a driving motor is fixed inside the mounting shell, a grinding head is fixed to the output shaft of the driving motor, a fixed station is arranged at the top of the operating table, a controller is fixed at the front end of the right side of the mounting frame, a one-way screw is horizontally movably connected inside the movable seat, and a screw sleeve is arranged on the outside of the one-way screw, a servo motor is fixed at the middle position of the right side of the movable seat, a side groove is penetrated inside the right side of the mounting frame, an insert block is fixed at the bottom end of the fixed station, and a slot is arranged inside the top of the operating table.
[0007] Preferably, the front end of the slot passes through the front end of the operating table, and the rear end of the insert block passes through the interior of the slot.
[0008] Preferably, a locking block is movably connected to the bottom of the front end of the operating table, the fixed stations are arranged at equal intervals on the top of the operating table, and six groups of slots are arranged at equal intervals inside the top of the operating table.
[0009] Preferably, an installation groove is provided inside the top of the fixed station, and clamp seats are provided at both ends of the installation groove, the fixed station is movably connected with a bidirectional lead screw inside, and threaded sleeves are provided at both ends of the outside of the bidirectional lead screw, a limiting groove is penetrated through the bottom end of the installation groove, the front end of the bidirectional lead screw penetrates the front end of the fixed station and is fixed with a handle, and a silicone pad is fixed to the rear end of the clamp seat.
[0010] Preferably, the bottom end of the clamping seat passes through the interior of the limiting groove and is fixedly connected to the top end of the threaded sleeve.
[0011] Preferably, external threads in opposite directions are respectively provided on two sides of the exterior of the bidirectional lead screw, and internal threads matching with the external threads are provided inside the threaded sleeve.
[0012] Preferably, guide blocks are fixed at both ends of both sides of the movable seat, and guide grooves are provided at both ends of both sides of the interior of the mounting frame.
[0013] Preferably, the output end of the bottom of the hydraulic cylinder passes through the interior of the top of the mounting frame and is fixedly connected to the top of the movable seat.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the intelligent multi-station metal surface treatment continuous processing device not only realizes the convenience of adjusting the number of processing stations inside the device, realizes the convenience of clamping and fixing metal workpieces, but also realizes the convenience of adjusting the use height of the processing components;
[0015] (1) By providing a device table, an operating table, a fixed workstation, a slot, an insert block and a locking block, when the device is in use, the locking block provided at the front end of the operating table can be rotated downward by 90 degrees, and after the insert block is unlocked inside the slot, the fixed workstation can be pulled out and disassembled from the top of the operating table by using the insert block. When the device is used for processing, the number of processing workstations can be flexibly disassembled and adjusted according to the number of workpieces to be processed, so that the device can be used for processing at multiple workstations;
[0016] (2) By providing a fixed station, a handle, a clamping seat, a silicone pad, a bidirectional lead screw, a threaded sleeve, a limit groove and a mounting groove, when the device is used, the workpiece can be placed inside the mounting groove at the top of the fixed station, and then the bidirectional lead screw can be driven to rotate by turning the handle at the front end of the fixed station. When the bidirectional lead screw rotates, the threaded sleeves connected to the two ends of the outside can be driven to move inward at the same time outside the bidirectional lead screw, and the two sets of clamping seats and the silicone pad can be driven to move inward, so that the two ends of the metal workpiece can be quickly fixed and clamped inside the mounting groove. The bidirectional lead screw and threaded sleeve can be adjusted and clamped for use on metal workpieces of various sizes, reducing the tediousness of replacing different clamps back and forth, and facilitating the clamping and fixing of metal workpieces.
[0017] (3) By providing a mounting frame, a hydraulic cylinder, a guide block, a guide groove, a one-way screw, a screw sleeve, a movable seat, a mounting shell, a drive motor, a grinding head, a side groove and a servo motor, when the device is used, after the metal workpiece is fixed inside a fixed position, the drive motor can be controlled to start and drive the grinding head to rotate to grind the burrs on the surface of the metal workpiece. At the same time, during the processing, the servo motor can be controlled to start and use the one-way screw and the screw sleeve to drive the grinding head to move left and right inside the mounting frame to adjust the grinding position, so as to perform surface treatment on metal workpieces at different positions. When the device is used, the hydraulic cylinder can be controlled to start, the output end can be extended downward, and at the same time, the movable seat and the grinding head can be driven to move downward, so as to adjust the height of the grinding head, so as to facilitate the surface treatment of metal workpieces at different heights. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of a partial cross-sectional structure of a movable seat of the utility model from a side view;
[0020] Figure 3 It is a schematic diagram of an enlarged side cross-sectional structure of a fixed workstation of the utility model;
[0021] Figure 4 For this utility model Figure 1 A in the figure is an enlarged structural diagram.
[0022] In the figure: 1. Installation table; 2. Operating table; 3. Mounting frame; 4. Fixed work station; 5. Guide groove; 6. Guide block; 7. Hydraulic cylinder; 8. One-way screw; 9. Screw sleeve; 10. Movable seat; 11. Mounting shell; 12. Driving motor; 13. Grinding head; 14. Side groove; 15. Servo motor; 16. Handle; 17. Clamp seat; 18. Silicone pad; 19. Two-way screw; 20. Threaded sleeve; 21. Limiting groove; 22. Mounting groove; 23. Slot; 24. Insert block; 25. Lock block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1: Please refer to Figure 1-4 , an intelligent multi-station metal surface treatment continuous processing device, including a device table 1, an operating table 2 is fixed on the top of the device table 1, a mounting frame 3 is fixed on the top of the device table 1, and a movable seat 10 is horizontally arranged at the top of the mounting frame 3, hydraulic cylinders 7 are fixed on both sides of the top of the mounting frame 3, a mounting shell 11 is arranged at the bottom of the movable seat 10, and a driving motor 12 is fixed inside the mounting shell 11, and a grinding head 13 is fixed on the output shaft of the driving motor 12, a fixed station 4 is arranged on the top of the operating table 2, a controller is fixed at the front end of the right side of the mounting frame 3, a one-way screw 8 is horizontally movably connected inside the movable seat 10, and a screw sleeve 9 is arranged outside the one-way screw 8, a servo motor 15 is fixed at the middle position on the right side of the movable seat 10, a side groove 14 is arranged inside the right side of the mounting frame 3, an insert block 24 is fixed at the bottom of the fixed station 4, and a slot 23 is arranged inside the top of the operating table 2;
[0025] The front end of the slot 23 penetrates the front end of the operating table 2, and the rear end of the plug 24 penetrates the interior of the slot 23. The bottom of the front end of the operating table 2 is movably connected with a locking block 25. The fixed stations 4 are arranged at equal intervals at the top of the operating table 2. Six groups of slots 23 are arranged at equal intervals inside the top of the operating table 2.
[0026] Specifically, Figure 1 , Figure 3 and Figure 4 As shown, the locking block 25 provided at the front end of the operating table 2 can be rotated downward by ninety degrees. After the insert block 24 is unlocked inside the slot 23, the fixed station 4 can be pulled out and disassembled from the top of the operating table 2 forward using the insert block 24. When the device is used for processing, the number of processing stations can be flexibly disassembled and adjusted according to the number of workpieces to be processed.
[0027] Embodiment 2: A mounting groove 22 is provided inside the top of the fixed station 4, and a clamping seat 17 is provided at both ends of the mounting groove 22, a bidirectional lead screw 19 is movably connected inside the fixed station 4, and threaded sleeves 20 are provided at both ends of the outside of the bidirectional lead screw 19, a limiting groove 21 is provided through the bottom end of the mounting groove 22, the front end of the bidirectional lead screw 19 passes through the front end of the fixed station 4 and is fixed with a handle 16, a silicone pad 18 is fixed to the rear end of the clamping seat 17, the bottom end of the clamping seat 17 passes through the inside of the limiting groove 21 and is fixedly connected to the top of the threaded sleeve 20, external threads in opposite directions are provided on both sides of the outside of the bidirectional lead screw 19, and an internal thread matching the external thread is provided inside the threaded sleeve 20;
[0028] Specifically, Figure 1 and Figure 3 As shown, after the workpiece is placed inside the mounting groove 22 at the top of the fixed station 4, the handle 16 can be turned at the front end of the fixed station 4 to drive the bidirectional lead screw 19 to rotate. When the bidirectional lead screw 19 rotates, the threaded sleeve 20 with threads connected at both ends of the outside can be driven to move inward at the same time outside the bidirectional lead screw 19, and the two sets of clamping seats 17 and the silicone pad 18 can be driven to move inward, so that the two ends of the metal workpiece can be quickly fixed and clamped inside the mounting groove 22. The bidirectional lead screw 19 and the threaded sleeve 20 can be set to adjust and clamp metal workpieces of various sizes.
[0029] Embodiment 3: Guide blocks 6 are fixed at both ends of both sides of the movable seat 10, guide grooves 5 are provided at both ends of both sides of the interior of the mounting frame 3, and the output end of the bottom of the hydraulic cylinder 7 passes through the interior of the top of the mounting frame 3 and is fixedly connected to the top of the movable seat 10;
[0030] Specifically, Figure 1 and Figure 2 As shown, after the metal workpiece is fixed inside the fixed station 4, the drive motor 12 can be controlled to start and drive the grinding head 13 to rotate to grind the burrs on the surface of the metal workpiece. At the same time, during the processing, the servo motor 15 can be controlled to start and use the one-way screw 8 and the screw sleeve 9 to drive the grinding head 13 to move left and right inside the mounting frame 3 to adjust the grinding processing position, so as to perform surface treatment on metal workpieces at different stations. When the device is in use, the hydraulic cylinder 7 can also be controlled to start, the output end extends downward, and at the same time, it can drive the movable seat 10 and the grinding head 13 to move downward, and adjust the height of the grinding head 13.
[0031] Working principle: When the utility model is in use, the locking block 25 provided at the front end of the operating table 2 can be rotated downward by ninety degrees. After the insert block 24 is unlocked inside the slot 23, the fixed station 4 can be pulled out and disassembled from the top of the operating table 2 by means of the insert block 24. When the device is used for processing, the number of processing stations can be flexibly adjusted according to the number of workpieces to be processed, and multi-station processing can be performed. After the workpiece is placed inside the mounting groove 22 at the top of the fixed station 4, the handle 16 can be rotated at the front end of the fixed station 4 to drive the bidirectional lead screw 19 to rotate. When the bidirectional lead screw 19 rotates, the threaded sleeves 20 with threads connected at both ends of the outside can be driven to move inward at the same time outside the bidirectional lead screw 19, and the two sets of clamp seats 17 and the silicone pad 18 can be driven to move inward, so that the two ends of the metal workpiece can be locked inside the mounting groove 22. The device can be quickly fixed and clamped, and the bidirectional lead screw 19 and the threaded sleeve 20 can be used to adjust and clamp metal workpieces of various sizes. After the metal workpiece is fixed inside the fixed station 4, the drive motor 12 can be controlled to start and drive the grinding head 13 to rotate to grind the burrs on the surface of the metal workpiece. At the same time, during the processing, the servo motor 15 can be controlled to start and use the one-way lead screw 8 and the threaded sleeve 9 to drive the grinding head 13 to move left and right inside the mounting frame 3 to adjust the grinding processing position, so as to perform surface treatment on metal workpieces at different stations. When the device is used, the hydraulic cylinder 7 can also be controlled to start, the output end extends downward, and at the same time, the movable seat 10 and the grinding head 13 can be driven to move downward. The height of the grinding head 13 can be adjusted to adjust the surface treatment of metal workpieces of different heights.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An intelligent multi-station metal surface treatment continuous processing device, comprising a device table (1), Features: An operating table (2) is fixed at the top of the device table (1), a mounting frame (3) is fixed at the top of the device table (1), and a movable seat (10) is transversely arranged at the top of the mounting frame (3), hydraulic cylinders (7) are respectively fixed on both sides of the top of the mounting frame (3), a mounting shell (11) is arranged at the bottom of the movable seat (10), and a driving motor (12) is fixed inside the mounting shell (11), a grinding head (13) is fixed to the output shaft of the driving motor (12), and a movable seat (10) is arranged at the top of the operating table (2). A fixed workstation (4) is arranged, a controller is fixed at the front end of the right side of the mounting frame (3), a one-way screw (8) is movably connected to the inside of the movable seat (10) in a transverse manner, and a screw sleeve (9) is arranged outside the one-way screw (8), a servo motor (15) is fixed at the middle position of the right side of the movable seat (10), a side groove (14) is arranged inside the right side of the mounting frame (3), an insert block (24) is fixed at the bottom end of the fixed workstation (4), and a slot (23) is arranged inside the top end of the operating table (2).
2. According to claim 1, an intelligent multi-station metal surface treatment continuous processing device, Features: The front end of the slot (23) passes through the front end of the operating table (2), and the rear end of the insert block (24) passes through the interior of the slot (23).
3. According to claim 1, an intelligent multi-station metal surface treatment continuous processing device, Features: The bottom of the front end of the operating table (2) is movably connected with a locking block (25), the fixed workstations (4) are arranged at equal intervals on the top of the operating table (2), and six groups of slots (23) are arranged at equal intervals inside the top of the operating table (2).
4. According to claim 1, an intelligent multi-station metal surface treatment continuous processing device, Features: The top of the fixed station (4) is provided with an installation groove (22), and the two ends of the installation groove (22) are respectively provided with clamping seats (17), the fixed station (4) is movably connected with a bidirectional lead screw (19) inside, and the two ends of the outside of the bidirectional lead screw (19) are respectively provided with threaded sleeves (20), the bottom end of the installation groove (22) is penetrated by a limiting groove (21), the front end of the bidirectional lead screw (19) penetrates the front end of the fixed station (4) and is fixed with a handle (16), and the rear end of the clamping seat (17) is fixed with a silicone pad (18).
5. According to claim 4, an intelligent multi-station metal surface treatment continuous processing device, Features: The bottom end of the clamping seat (17) passes through the interior of the limiting groove (21) and is fixedly connected to the top end of the threaded sleeve (20).
6. The intelligent multi-station metal surface treatment continuous processing device according to claim 4, Features: External threads in opposite directions are respectively arranged on two sides of the exterior of the bidirectional lead screw (19), and internal threads matching the external threads are arranged inside the threaded sleeve (20).
7. The intelligent multi-station metal surface treatment continuous processing device according to claim 1, Features: Guide blocks (6) are fixed at both ends of both sides of the movable seat (10), and guide grooves (5) are provided at both ends of both sides of the interior of the mounting frame (3).
8. The intelligent multi-station metal surface treatment continuous processing device according to claim 1, Features: The output end at the bottom of the hydraulic cylinder (7) passes through the interior of the top of the mounting frame (3) and is fixedly connected to the top of the movable seat (10).