Sponge assembly tool
By designing the tooling structure of brackets, prefabricated racks and assembly components, batch sorting and processing of sponge pads is realized, solving the problems of low assembly efficiency and difficulty in multi-person operation, and improving the processing efficiency and finished product quality of sponge pads.
Patent Information
- Application Number
- CN202420556588.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-21
AI Technical Summary
Sponge pads require batch cutting of sponge sheets of different shapes during assembly in automobiles and other fields. The existing technology is difficult to efficiently complete the screening and processing of sponge sheets, and it is difficult to achieve simultaneous operation of multiple people by multiple people.
A tooling structure including brackets, prefabricated racks, operating tables, assembly components and slide rails is designed. The batch sorting and processing of sponge sheets is carried out through prefabricated storage and horizontal assembly fixtures, and the slide rails and moving slides are used to achieve rapid finished products. Transfer and classify.
It improves the efficiency of sponge assembly, realizes the simultaneous operation of multiple people, and through the design of limit ear pieces and partition gratings, it ensures the accurate installation and screening of sponge sheets, and improves the quality and efficiency of finished products.
Smart Images

Figure CN222155380U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sponge gasket processing tooling, and in particular relates to a sponge assembly tooling. Background Art
[0002] Sponge pads are used in many areas of automobiles or other fields, and need to be screened and processed in batches. Sponge pads need to be cut into corresponding shapes to adapt to the use of different cushion layers.
[0003] According to the above technical problems, this application adopts a tooling structure for batch sorting and arranging the frame to place the sponge sheets to be processed. The tooling structure adopts a processing method of processing the sponge cushion layer by combining the prefabricated storage structure to be processed with the horizontal assembly fixture. The workstation fixture installation process can be completed by batch sorting the finished product rate of the sponge sheets, and the horizontal finished product transportation track can quickly transfer the processed finished parts. The sponge assembly efficiency is improved, and multiple people can complete the operation on the same operating platform. Summary of the invention
[0004] In order to achieve the above object, the technical solution of the utility model is as follows:
[0005] A sponge assembly tool, comprising a bracket; an operating table is horizontally installed in the middle section of the bracket, and two sets of prefabricated frames are installed along the upper end of the operating table of the bracket, and the prefabricated frames are in an inclined state;
[0006] The prefabricated frame is provided with an inserting plate, and the inserting plate is provided with a prefabricated sponge sheet;
[0007] An assembly component is installed on the upper end surface of the operating table, and a classification seat is installed along the left side of the assembly component on the operating table.
[0008] Furthermore, the assembly component includes an assembly fixture and an inclined plate; the assembly fixture is horizontally installed on the upper auxiliary frame, the rear end of the assembly fixture is installed with an inclined plate, and an insert plate is placed on the end surface of the inclined plate.
[0009] Furthermore, a slide rail is installed at the front end of the assembly fixture, a movable slider is installed on the slide rail, a transport pallet is installed on the movable slider, and a sponge component is installed on the upper end surface of the transport pallet.
[0010] Furthermore, the left end of the slide rail extends to the right feeding end of the classification seat.
[0011] Furthermore, the prefabricated frame body is provided with a plurality of slots, the inserting plates inserted into the slots are evenly divided into sponge sheet slots, and limiting ears are installed on the dividing grids of the sponge sheet slots, and the limiting ears are in limiting contact with the sponge sheet.
[0012] The beneficial effects of the utility model are:
[0013] Compared with the prior art, the present application adopts a tooling structure for batch sorting and arranging the sponge sheets to be processed. The tooling structure adopts a processing method of processing the sponge cushion layer by combining the prefabricated storage structure to be processed with the horizontal assembly fixture. The workstation fixture installation process can be completed by batch sorting the finished product rate of the sponge sheets, and the horizontal finished product transportation track can quickly transfer the processed finished parts. The sponge assembly efficiency is improved, and multiple people can complete the operation on the same operating platform. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model is a structural schematic diagram of a sponge assembly tool.
[0015] Figure 2 The utility model is a structural schematic diagram of a sponge assembly tooling operating table.
[0016] Figure 3 The utility model is a top view of a sponge assembly tooling plug board.
[0017] List of Figure Symbols:
[0018] 1 is a bracket, 2 is a prefabricated frame, 3 is a classification seat, 4 is an operating table, 5 is an assembly component, 6 is an inclined plate, 7 is an upper auxiliary frame, 8 is a movable slider, 9 is an assembly fixture, 10 is a slide rail, 11 is a plug plate, 12 is a sponge sheet slot, and 13 is a limit ear piece. DETAILED DESCRIPTION
[0019] The present invention will be further described below in conjunction with the accompanying drawings and specific implementations. It should be understood that the following specific implementations are only used to illustrate the present invention and are not used to limit the scope of the present invention.
[0020] like Figure 1 , Figure 2 and Figure 3 As shown, a sponge assembly tool comprises a bracket; an operating table 4 is horizontally installed in the middle of the bracket 1, and two groups of prefabricated frames 2 are installed along the upper end of the operating table 4 of the bracket 1, and the prefabricated frames 2 are in an inclined state; the prefabricated frames 2 can store multiple groups of plug boards 11 of sponge sheets to be processed, thereby improving transportation and waiting efficiency and effectively avoiding the time error caused by transportation and processing. The operating table 4 can be used for multiple groups of personnel to complete synchronous online operations.
[0021] The prefabricated frame 2 is provided with a plugging plate 11, and the prefabricated sponge sheet is inserted in the plugging plate 11; the whole group of prefabricated sponge sheets is arranged and installed with the plugging plate 11 structure, which can improve the material taking efficiency.
[0022] An assembly component 5 is installed on the upper end surface of the operating table 4, and a classification seat 3 is installed on the operating table 4 along the left side of the assembly component 5. The classification seat 3 can place finished parts in groups as a further classification processing structure for the finished parts. The assembly component 5 is responsible for processing and assembling the prefabricated sponge sheet.
[0023] like Figure 1 , Figure 2 and Figure 3 As shown, the assembly component 5 includes an assembly fixture 9 and an inclined plate 6; the assembly fixture 9 is horizontally installed on the upper auxiliary frame 7, and the inclined plate 6 is installed on the rear end of the assembly fixture 9, and the plug plate 11 is placed on the end surface of the inclined plate 6. The assembly component 5 uses two groups of assembly fixtures 9 to complete the installation process of the prefabricated sponge sheets in groups. At the same time, in the process of taking the plug plate 11, it can simultaneously detect whether the sponge sheet is substandard, which is convenient for screening. The upper auxiliary frame 7 is used as a simple layered structure, which is convenient for the staff to divide the operation area. The inclined plate 6 can facilitate the placement of the plug plate 11, so as to further distinguish the sponge sheet inside the plug plate 11.
[0024] like Figure 1 , Figure 2 and Figure 3 As shown, the front end of the assembly fixture 9 is installed with a slide rail 10, on which a moving slider 8 is installed, on which a transport pallet is installed, and on the upper surface of the transport pallet, a sponge piece is installed. The left end of the slide rail 10 extends to the right feeding end of the classification seat 3. The slide rail 10 can be used as a guide structure to cooperate with the moving slider 8 to transport the processed sponge pad.
[0025] like Figure 1 , Figure 2 and Figure 3 As shown, the prefabricated frame 2 is provided with a plurality of slots, and the inserting plates 11 inserted into the slots are evenly divided into sponge slots 12, and the limiting ears 13 are installed on the dividing grids of the sponge slots 12, and the limiting ears 13 are in limited contact with the sponge. The limiting ears 13 can limit the installation position of the sponge, which is convenient for observation and screening. The separated slot structure can be applied to different sizes according to the size of the product.
[0026] It should be noted that the above content only illustrates the technical idea of the utility model and cannot be used to limit the protection scope of the utility model. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model. These improvements and modifications all fall within the protection scope of the claims of the utility model.
Claims
1. A sponge assembly tool, comprising a bracket; wherein: An operating table (4) is horizontally mounted in the middle section of the support (1), and two groups of prefabricated frames (2) are mounted along the upper end of the operating table (4) of the support (1), wherein the prefabricated frames (2) are in an inclined state; The prefabricated frame (2) is provided with an inserting plate (11), and the inserting plate (11) is provided with a prefabricated sponge sheet; An assembly component (5) is installed on the upper end surface of the operating table (4), and a classification seat (3) is installed on the operating table (4) along the left side of the assembly component (5).
2. The sponge assembly tool according to claim 1, characterized in that: The assembly component (5) comprises an assembly fixture (9) and an inclined plate (6); the assembly fixture (9) is horizontally mounted on an upper auxiliary frame (7); the inclined plate (6) is mounted on the rear end of the assembly fixture (9); and an insert plate (11) is placed on the end surface of the inclined plate (6).
3. The sponge assembly tool according to claim 2, characterized in that: The front end of the assembly fixture (9) is equipped with a slide rail (10), a movable slider (8) is installed on the slide rail (10), a transport pallet is installed on the movable slider (8), and a sponge component is installed on the upper surface of the transport pallet.
4. The sponge assembly tool according to claim 3 is characterized by: The left end of the slide rail (10) extends to the right feeding end of the classification seat (3).
5. The sponge assembly tool according to claim 1 is characterized in that: The prefabricated frame (2) is provided with a plurality of slots, and the inserting plates (11) inserted into the slots are evenly divided into sponge sheet slots (12). The dividing grids of the sponge sheet slots (12) are provided with limiting ears (13), and the limiting ears (13) are in limiting contact with the sponge sheet.
