Novel split type pipe cleaner dismounting device

By introducing torque wrench and replacement components into the split pipe cleaner disassembly device, the problems of inaccurate torque control and tool wear are solved, and the effects of controllable torque and cost reduction are achieved.

CN222155417UActive Publication Date: 2024-12-13WUHAN INNOK TECH CO LTD
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Patent Information

Application Number
CN202323611329.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-13
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing split pipe cleaners are difficult to accurately control torque during tightening, resulting in erroneous operation and tool wear, increasing maintenance costs.

Method used

A disassembly device including a torque wrench, a torque indicator mechanism and a replacement assembly is designed to ensure controllable torque through the cooperation of the torque wrench with a custom sleeve, and reduce wear of the transmission block through the replacement assembly, to achieve torque indicator and transmission block replace.

Benefits of technology

The torque of the split pipe cleaner is accurately defined and controlled, avoiding the impact of thread damage and cleaning effect, and reducing the cost of tool maintenance and replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel split type pipe cleaner dismounting device which comprises a dismounting device body, the dismounting device body comprises a torque wrench, a torque indicating mechanism, a replacement assembly and a customized sleeve, a butt joint hole is formed in the tail end of the torque wrench, the replacement assembly is installed in the butt joint hole, and the customized sleeve is arranged in the butt joint hole. A torque indicating mechanism is arranged on the side edge of the torque wrench, the customized sleeve is installed at the bottom of the tail end of the torque wrench, and the replacement assembly is in butt joint with the customized sleeve part. According to the torsion needed by different types of split type pipe cleaners, the torque wrench can be controlled to reach any torsion, then force application is stopped, the torsion requirements of different pipe cleaners are met, after a transmission block part is damaged and deformed, the transmission block part can be replaced through the replacement assembly, and the maintenance and replacement cost of the tool is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe cleaning devices, in particular to a novel split type pipe cleaning device disassembly device. Background Art

[0002] Pigging has been around in different forms since the early 20th century. Today, a wide variety of sectors, industries and applications that handle liquids and powders use pigging to recover liquids and powders from pipelines, reduce waste and improve the efficiency of manufacturing and production processes. The main purpose of pigging is to remove or recover residual product that is left in a pipeline after being transported from one location to another in a production line. In its simplest form, a pigging system consists of an elastic projectile with a diameter slightly larger than the pipe of the piggable line, which is then pushed through the pipeline using water, compressed gas (sterile air, nitrogen, steam), or even the product being processed, and removes or recovers high-value products.

[0003] The ball cover of the split pipe cleaner is connected to the ball body by threads. In the prior art, when tightening the split pipe cleaner, it is not accurate to judge the torque solely by subjective consciousness, which easily leads to large differences in tightening effects at different positions. On the other hand, the wrench used for tightening in the prior art will wear out at the transmission connection position after long-term use. Therefore, once deformation occurs, it needs to be replaced, resulting in increased maintenance costs. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a novel split pipe cleaner disassembly device to solve the problems raised in the above-mentioned background technology. The utility model can determine the torque of the split pipe cleaner, reduce the damage to the pipe cleaner and the impact on its use caused by subjective erroneous judgment of the torque of the split pipe cleaner, and reduce the cost of tool maintenance and replacement.

[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a new type of split pipe cleaner disassembly device, including a disassembly device body, the disassembly device body includes a torque wrench, a torque indicating mechanism, a replacement component and a customized sleeve, the end of the torque wrench is provided with a docking hole, the replacement component is installed inside the docking hole, the side of the torque wrench is provided with a torque indicating mechanism, the customized sleeve is installed at the bottom of the end of the torque wrench, and the replacement component is docked with the customized sleeve part.

[0006] Furthermore, the torque wrench comprises a main handle and a collar, a docking hole is arranged on the inner side of the collar, and a threaded sleeve is arranged on the outer side of the collar.

[0007] Furthermore, the replacement component includes a screw and a docking column, the screw passes through the interior of the threaded sleeve, a transmission block is provided at the bottom of the docking column, and a slot is opened on the side of the docking column.

[0008] Furthermore, an insert block is installed at the end of the screw rod, and the insert block is inserted into the docking hole through the screw rod to complete docking with the slot part, and the insert block and the slot are both circular structures as a whole.

[0009] Furthermore, the torque indicating mechanism includes a secondary grip and a spring rod, the two ends of the spring rod are respectively fixed on both sides of the secondary grip, a hole is provided on the side of the main grip, and the other end of the spring rod is inserted into the inside of the hole, and the spring on the spring rod is fixedly connected to the main grip part.

[0010] Furthermore, an identification rod is connected to the inner side of the auxiliary grip, and scale lines are printed on the top of the main grip, and the identification rod and the scale lines are parallel and aligned with each other.

[0011] Furthermore, a driving groove is provided at the top of the customized sleeve, and a driven groove is provided at the bottom of the customized sleeve.

[0012] Furthermore, the cross-sectional dimension of the transmission block is the same as that of the driving groove, and the transmission block is embedded into the inner side from the top of the driving groove, and the interiors of the driving groove and the driven groove are connected.

[0013] Beneficial effects of the utility model:

[0014] This new split pig removal device is used with a torque wrench and a customized socket to tighten the split pig according to the required torque. The split pig is tightened at the specified torque without damaging the threads and affecting the cleaning effect.

[0015] The novel split pipe cleaner disassembly device makes the torque of twisting the split pipe cleaner definite and controllable through the torque setting of the torque wrench. According to the torque required by different models of split pipe cleaners, the torque wrench can be controlled to stop applying force after reaching any torque, so as to meet the torque requirements of different models of split pipe cleaners.

[0016] When the transmission block part of the novel split pipe cleaner disassembly device is damaged and deformed, the transmission block part at the bottom can be directly replaced by replacing the component part, so that the main handle and torque indicating mechanism part at the rear end can be used for a long time, reducing the maintenance and replacement cost of the tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of the appearance of a novel split-type pipe cleaning device of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the torque wrench part of the utility model;

[0019] Figure 3 A side sectional view of a custom sleeve portion of the utility model;

[0020] Figure 4 This is a disassembled diagram of a new type of replacement component part of the utility model;

[0021] In the figure: 1. Torque wrench; 2. Torque indicating mechanism; 3. Replacement assembly; 4. Custom sleeve; 5. Main grip; 6. Transmission block; 7. Auxiliary grip; 8. Spring rod; 9. Identification rod; 10. Torque scale line; 11. Driven groove; 12. Driving groove; 13. Ring; 14. Docking hole; 15. Threaded sleeve; 16. Screw; 17. Insert block; 18. Docking column; 19. Slot. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] See also Figures 1 to 4 The utility model provides a technical solution: a new type of split-type pipe cleaner disassembly device, including a disassembly device body, the disassembly device body includes a torque wrench 1, a torque indicating mechanism 2, a replacement component 3 and a custom sleeve 4, the end of the torque wrench 1 is provided with a docking hole 14, the interior of the docking hole 14 is installed with a replacement component 3, the side of the torque wrench 1 is provided with a torque indicating mechanism 2, the custom sleeve 4 is installed at the bottom of the end of the torque wrench 1, the replacement component 3 is partially docked with the custom sleeve 4, the new type of split-type pipe cleaner disassembly device can achieve the best state of the pipe cleaner by determining the torque of the split-type pipe cleaner of different models. The pipe cleaner is composed of two parts, one part is a sleeve that cooperates with the ball cover of the pipe cleaner, the lower end of the sleeve is opened to cover the ball cover of the split-type pipe cleaner, and the upper end is opened with a small square opening, which cooperates with the torque wrench 1, determines the torque on the torque wrench 1, and twists the wrench with appropriate torque to make the split-type pipe cleaner reach the best state.

[0024] In this embodiment, the torque wrench 1 includes a main handle 5 and a collar 13, the inner side of the collar 13 is provided with a docking hole 14, the outer side of the collar 13 is provided with a threaded sleeve 15, the replacement component 3 includes a screw 16 and a docking column 18, the screw 16 passes through the inside of the threaded sleeve 15, the bottom of the docking column 18 is provided with a transmission block 6, the side of the docking column 18 is provided with a slot 19, the end of the screw 16 is installed with an insert block 17, the insert block 17 is inserted into the inside of the docking hole 14 through the screw 16 to complete the docking with the slot 19 part, and the insert block 17 and the slot 19 are both circular structures as a whole. When the transmission block 6 part is damaged and deformed, the transmission block 6 part at the bottom can be directly replaced by replacing the component 3 part, so as to achieve the desired effect. The main handle 5 at the rear end and the torque indicating mechanism 2 can be used for a long time, reducing the maintenance and replacement cost of the tool. Specifically, after long-term use, the transmission block 6 is frequently connected with the customized sleeve 4 inside the driving groove 12, and the applied torque is transmitted through the transmission block 6, causing the transmission block 6 to wear and deform. In this state, the screw 16 can be removed and the insert block 17 can be taken out from the inside of the slot 19. At this time, the docking column 18 on the top of the transmission block 6 can be directly taken out, and the new docking column 18 and the transmission block 6 can be replaced. After the new docking column 18 is embedded in the docking hole 14, the screw 16 is used to fix the docking column 18 in the ring 13 to complete the replacement process of the transmission block 6.

[0025] In this embodiment, the torque indicating mechanism 2 includes a sub-grip 7 and a spring rod 8, the two ends of the spring rod 8 are respectively fixed on the two sides of the sub-grip 7, the side of the main grip 5 is provided with a hole, and the other end of the spring rod 8 is inserted into the inside of the hole, and the spring on the spring rod 8 is fixedly connected to the main grip 5 part, the inner side of the sub-grip 7 is connected with an identification rod 9, the top of the main grip 5 is engraved with scale lines, and the identification rod 9 and the scale lines are aligned parallel to each other, and the torque setting of the torque wrench 1 makes the torque of the twisting split pipe cleaner determined and controllable, and according to the torque required by different models of split pipe cleaners, the torque can be controlled on the torque wrench 1. After reaching any torque, stop applying force to meet the torque requirements of split pipe cleaners of different models. Specifically, when the auxiliary handle 7 is pulled, the main handle 5 will be driven to rotate through the spring rod 8, thereby completing the above-mentioned tightening process. As the tightening process is realized, the pulling force required to drive the main handle 5 after pulling the auxiliary handle 7 will gradually increase. At this time, the torque generated by the pulling will become larger due to the elongation of the spring rod 8. Therefore, the spring rod 8 will drive the marking rod 9 to move after the elongation. At this time, the position corresponding to the marking rod 9 and the torque scale line 10 can be read to determine the size of the torque applied in the current state, thereby realizing the control process of the size of the applied torque.

[0026] In this embodiment, a driving groove 12 is provided at the top of the customized sleeve 4, and a driven groove 11 is provided at the bottom of the customized sleeve 4. The cross-sectional size of the transmission block 6 is the same as the cross-sectional size of the driving groove 12, and the transmission block 6 is embedded from the top of the driving groove 12 to the inside, and the driving groove 12 and the driven groove 11 are internally connected. By using the torque wrench 1 in conjunction with the customized sleeve 4, the split pipe cleaner can be tightened according to the required torque. The split pipe cleaner is tightened at a prescribed torque without damaging the thread and affecting the cleaning effect. Specifically, by embedding the transmission block 6 into the driving groove 12, a 2.0-inch split pipe cleaner is provided in this embodiment. To achieve the best use state of the pipe cleaner, the torque required for tightening is 13-14 Nm. After the split pipe cleaner disassembly device is put into use, during the tightening process of the torque wrench 1, by reading the scale of the identification rod 9 on the torque indicating mechanism 2, once the torque of the best use state of the pipe cleaner is 13-14 Nm, the pulling force can be stopped, thereby controlling the final torque to be within the set range.

[0027] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A novel split-type pig removal device, comprising a removal device body, characterized in that: The disassembly device body comprises a torque wrench (1), a torque indicating mechanism (2), a replacement component (3) and a custom sleeve (4); a docking hole (14) is provided at the end of the torque wrench (1); the replacement component (3) is installed inside the docking hole (14); a torque indicating mechanism (2) is provided on the side of the torque wrench (1); the custom sleeve (4) is installed at the bottom of the end of the torque wrench (1); and the replacement component (3) is partially docked with the custom sleeve (4).

2. A novel split pig removal device according to claim 1, characterized in that: The torque wrench (1) comprises a main handle (5) and a collar (13); a docking hole (14) is provided on the inner side of the collar (13); and a threaded sleeve (15) is provided on the outer side of the collar (13).

3. A novel split-type pig removal device according to claim 2, characterized in that: The replacement component (3) comprises a screw rod (16) and a docking column (18), wherein the screw rod (16) passes through the interior of the threaded sleeve (15), a transmission block (6) is provided at the bottom of the docking column (18), and a slot (19) is provided on the side of the docking column (18).

4. A novel split pig removal device according to claim 3, characterized in that: An insert block (17) is installed at the end of the screw rod (16); the insert block (17) is inserted into the docking hole (14) through the screw rod (16) to partially dock with the slot (19); and the insert block (17) and the slot (19) are both circular in structure.

5. A novel split pig removal device according to claim 2, characterized in that: The torque indicating mechanism (2) comprises a secondary grip (7) and a spring rod (8), the two ends of the spring rod (8) being respectively fixed to the two sides of the secondary grip (7), the side of the main grip (5) being provided with a hole, the other end of the spring rod (8) being inserted into the hole, and the spring on the spring rod (8) being fixedly connected to the main grip (5).

6. A novel split pig removal device according to claim 5, characterized in that: The inner side of the auxiliary handle (7) is connected to an identification rod (9), the top of the main handle (5) is engraved with a torque scale line (10), and the identification rod (9) and the torque scale line (10) are parallel and aligned with each other.

7. A novel split pig removal device according to claim 3, characterized in that: The top of the customized sleeve (4) is provided with a driving groove (12), and the bottom of the customized sleeve (4) is provided with a driven groove (11).

8. A novel split pig removal device according to claim 7, characterized in that: The cross-sectional dimensions of the transmission block (6) are the same as those of the driving groove (12), and the transmission block (6) is embedded from the top of the driving groove (12) to the inside, and the driving groove (12) and the driven groove (11) are internally connected.