Ceramic composite pipe cutting device convenient to operate
The cutting device stabilizes and rotates ceramic composite pipes using a clamping and rotating mechanism, addressing shaking issues and enhancing cutting efficiency and quality.
Patent Information
- Application Number
- CN202420458348.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-08
AI Technical Summary
Existing ceramic composite pipe cutting devices struggle with instability during cutting, leading to shaking and positioning errors, which reduces work efficiency and practicality.
A cutting device with a clamping assembly and rotating mechanism, utilizing a servo motor, stepper motor, and saw blade, to stabilize and rotate the pipe during cutting, enhancing fixation and rotational capabilities.
The device ensures stable and efficient cutting of ceramic composite pipes by preventing shaking and allowing for quick, high-quality cuts, thereby improving operational efficiency and practicality.
Smart Images

Figure CN222156090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting device attachments, in particular to a ceramic composite pipe cutting device which is easy to operate. Background Art
[0002] As we all know, ceramic composite pipes are produced using high-tech technology. The pipe is composed of three layers from the inside to the outside: corundum ceramic, transition layer and steel. The composite pipe has good comprehensive properties such as good wear resistance, heat resistance, corrosion resistance, mechanical shock resistance, thermal shock resistance and good weldability. It is an ideal wear-resistant and corrosion-resistant pipeline for conveying granular materials, grinding and corrosive media. A cutting device is required when processing ceramic composite pipes.
[0003] For example, the application number is CN202222148627.4. The utility model discloses a PE pipe cutting device, which relates to the field of pipe processing technology. It includes a cutting assembly, which includes a placement seat, and the top of the placement seat is rotatably connected to a support arm. An assembly hole is provided inside one end of the support arm, and a cutting machine is fixedly installed in the assembly hole of the support arm; a load-bearing mechanism is fixedly connected to the bottom of the cutting assembly, and the load-bearing mechanism includes a support seat, and the cutting assembly is installed at one end of the top of the support seat, and a dust collecting box is fixedly connected to the other end of the top of the support seat. The utility model is provided with a dust collecting device with an air pump as the main output part, so that when the PE pipe is cut by the cutting machine, some fine pipe residues generated by it will be recovered to the inside of the dust collecting box through the air pump, which reduces the impact of the splashing of pipe residues on the operator when cutting the pipe, and indirectly improves the safety of the operator when cutting the pipe.
[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that although the above equipment can cut the ceramic composite tube when used, it is not convenient to effectively fix the ceramic composite tube. The ceramic composite tube may shake during the cutting process, and the ceramic composite tube may have errors due to the shaking during the cutting process. Moreover, the ceramic composite tube cannot be rotated during the cutting process, which is inconvenient to use and it is not convenient to adjust the position of the cutting blade, thereby reducing work efficiency and low practicality. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a cutting device that can fix the ceramic composite pipe to prevent shaking during cutting, and can rotate, so that the ceramic composite pipe can be quickly cut, thereby enhancing work efficiency and quality, and thus enhancing practicality and providing an easy-to-operate ceramic composite pipe cutting device.
[0006] The utility model discloses a ceramic composite tube cutting device which is easy to operate, comprising a base plate, a slide, a servo motor, a threaded rod, a first support plate, a stepper motor and a saw blade. A support frame is arranged at the top of the base plate, cutting openings are arranged at the left and right ends of the support frame, a first chamber is arranged inside the support frame, the top of the base plate is connected to the slide, a slide groove is arranged inside the slide, the bottom end of the slide groove is connected to the servo motor, the output end of the servo motor is connected to the threaded rod, the front end of the threaded rod is connected to the front end bearing of the slide groove, a slide plate is arranged on the threaded rod, the top end of the slide plate is connected to the first support plate, the top end of the first support plate is connected to the stepper motor, the output end of the stepper motor is connected to the saw blade, clamping components are arranged at the left and right ends of the support frame, and a rotating component is arranged in the clamping component.
[0007] Preferably, the clamping assembly comprises two groups of protective shells, four groups of rotating rods, two groups of first rotating rods, two groups of first gears, two groups of second supporting plates, two groups of first racks, two groups of sliding rods and four groups of pulley brackets, the left and right ends of the supporting frame are respectively connected to the protective shells, the interiors of the two groups of protective shells are respectively provided with a second chamber, the left and right ends of the supporting frame are respectively connected to the two groups of rotating rod bearings, the four groups of rotating rods are respectively provided with rotating rollers, the top and bottom ends of the two groups of protective shells are respectively provided with two groups of first through-holes, the rear ends of the two groups of first rotating rods are respectively inserted into the second chamber with bearing seals, the rear ends of the two groups of first rotating rods are respectively connected to the first gears, the front ends of the two groups of second supporting plates are respectively connected to the first racks, the rear ends of the two groups of second supporting plates are respectively connected to the sliding rods, the two groups of first racks and the two groups of sliding rods are respectively slidably fitted with the first through-holes, the two groups of first racks are respectively meshed with the tooth surfaces of the first gears, the bottom ends of the two groups of second supporting plates are connected to the two groups of pulley brackets, and pulleys are respectively provided in the middle parts of the four groups of pulley brackets.
[0008] Preferably, the rotating assembly includes two groups of first transmission wheels, a second rotating rod and a belt. The left ends of the two groups of rotating rods on the left are respectively connected to the first transmission wheels, the right end bearing seal of the second rotating rod is inserted into the second chamber, and the right end of the second rotating rod is connected to the second transmission wheel. The two groups of first transmission wheels are slidably mounted on the second transmission wheel through belts.
[0009] Preferably, it further comprises a first rotating wheel and two groups of second rotating wheels, the left end of the second rotating rod is connected to the first rotating wheel, and the front ends of the two groups of first rotating rods are connected to the second rotating wheels.
[0010] Preferably, friction sleeves are provided on the outer walls of the four groups of pulleys.
[0011] Preferably, rubber sleeves are provided on the outer walls of the four groups of rotating rollers.
[0012] Preferably, two groups of handles are further included, and two groups of hinged glass doors are arranged at the front end of the support frame, and the front ends of the two groups of glass doors are respectively connected to the handles.
[0013] Preferably, four groups of stabilizing pads are further included, and the bottom end of the base plate is connected to the four groups of stabilizing pads.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: first, the cutting device is placed in a suitable position, and then the ceramic composite pipe is clamped by the clamping assembly, and then the servo motor is started to drive the threaded rod to rotate, so as to move the first support plate to a suitable position, and then the stepper motor is started, and the stepper motor drives the saw blade to rotate, and then the servo motor slowly moves forward to cut the ceramic composite pipe, and then the ceramic composite pipe is cut in a circular manner by the rotating assembly during cutting, so that the ceramic composite pipe can be cut quickly and stably, and the clamping assembly prevents the pipe from shaking, thereby improving the cutting efficiency and quality, thereby enhancing practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the connection structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the connection structure between the slide and the bottom plate of the utility model;
[0017] Figure 3 This is a schematic diagram of the connection structure between the first rotating rod and the second rotating wheel of the utility model;
[0018] Figure 4 It is a schematic diagram of the connection structure between the rack and the second support plate of the utility model;
[0019] Figure 5 This is a schematic diagram of the connection structure between the stepping motor and the saw blade of the utility model;
[0020] Markings in the accompanying drawings: 1. base plate; 2. support frame; 3. slide; 4. servo motor; 5. threaded rod; 6. slide plate; 7. first support plate; 8. stepping motor; 9. saw blade; 10. protective shell; 11. rotating rod; 12. rotating roller; 13. first rotating rod; 14. first gear; 15. second support plate; 16. first rack; 17. slide rod; 18. pulley bracket; 19. first transmission wheel; 20. second rotating rod; 21. second transmission wheel; 22. belt; 23. first rotating wheel; 24. second rotating wheel; 25. friction sleeve; 26. rubber sleeve; 27. glass box door; 28. handle; 29. stabilizing pad; 30. first chamber; 31. second chamber; 32. pulley. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0022] like Figures 1 to 5 As shown, the utility model is a ceramic composite pipe cutting device with convenient operation, including a base plate 1, a slide 3, a servo motor 4, a threaded rod 5, a first support plate 7, a stepper motor 8 and a saw blade 9. A support frame 2 is arranged at the top of the base plate 1, and cutting openings are arranged at the left and right ends of the support frame 2. A first chamber 30 is arranged inside the support frame 2. The top of the base plate 1 is connected to the slide 3, and a slide groove is arranged inside the slide 3. The bottom end of the slide groove is connected to the servo motor 4, and the output end of the servo motor 4 is connected to the threaded rod 5. The front end of the threaded rod 5 is connected to the front end bearing of the slide groove. A slide plate 6 is arranged on the threaded rod 5, and the top of the slide plate 6 is connected to the first support plate 7, and the top of the first support plate 7 is connected to the stepper motor 8. The output end of the machine 8 is connected to the saw blade 9, and the left and right ends of the support frame 2 are provided with clamping assemblies, and the clamping assembly is provided with a rotating assembly; first, the cutting device is placed in a suitable position, and then the ceramic composite tube is clamped by the clamping assembly, and then the servo motor is started to drive the threaded rod to rotate, so as to move the first support plate to a suitable position, and then the stepper motor is started, and the stepper motor drives the saw blade to rotate, and then the servo motor slowly moves forward to cut the ceramic composite tube, and then the rotating assembly is used to perform circumferential cutting on the ceramic composite tube during cutting, so that the ceramic composite tube can be cut quickly and stably, and the clamping assembly can prevent the pipeline from shaking, thereby improving the cutting efficiency and quality, thereby enhancing practicality.
[0023] As a preferred embodiment of the above embodiment, the clamping assembly includes two groups of protective shells 10, four groups of rotating rods 11, two groups of first rotating rods 13, two groups of first gears 14, two groups of second support plates 15, two groups of first racks 16, two groups of sliding rods 17 and four groups of pulley brackets 18. The left and right ends of the support frame 2 are respectively connected to the protective shell 10, and the interiors of the two groups of protective shells 10 are each provided with a second chamber 31. The left and right ends of the support frame 2 are respectively connected to the two groups of rotating rods 11 bearings, and the four groups of rotating rods 11 are each provided with a rotating roller 12. The top and bottom ends of the two groups of protective shells 10 are each provided with two groups of first through-holes, and the rear ends of the two groups of first rotating rods 13 are respectively inserted into the second chamber 31 with bearing seals, and the rear ends of the two groups of first rotating rods 13 are respectively connected to the first gears 14, and the front ends of the two groups of second support plates 15 are respectively provided with a first through-hole. The ends are respectively connected to the first rack 16, the rear ends of the two groups of second support plates 15 are respectively connected to the sliding rod 17, the two groups of first racks 16 and the two groups of sliding rods 17 are respectively slidably fitted with the first through holes, the two groups of first racks 16 are respectively meshed with the tooth surfaces of the first gear 14, the bottom ends of the two groups of second support plates 15 are connected to the two groups of pulley brackets 18, and the middle parts of the four groups of pulley brackets 18 are all provided with pulleys 32; when clamping the ceramic composite tube, the ceramic composite tube is inserted into the cutting device through the two groups of cutting openings, and then the first gear is rotated by rotating the two groups of first rotating rods, and then the first gear drives the two groups of racks and the sliding rod to move downward, so that the four groups of pulleys move downward at this time, and the ceramic composite tube is clamped and fixed, and then cutting can be performed, thereby preventing the ceramic composite tube from shaking, thereby enhancing practicality.
[0024] As a preferred embodiment of the above embodiment, the rotating assembly includes two groups of first transmission wheels 19, a second rotating rod 20 and a belt 22. The left ends of the two groups of rotating rods 11 on the left are respectively connected to the first transmission wheels 19, the right end bearing seal of the second rotating rod 20 is inserted into the second chamber 31, and the right end of the second rotating rod 20 is connected to the second transmission wheel 21. The two groups of first transmission wheels 19 are slidably mounted on the second transmission wheel 21 through the belt 22; when cutting the ceramic composite tube, the second rotating rod is turned to the second rotating rod to drive the second transmission wheel to rotate, thereby driving the two groups of first transmission wheels to rotate through the belt, and then driving the ceramic composite tube to rotate through the two groups of rotating rollers rotating on the left, thereby enhancing practicality.
[0025] As a preferred embodiment of the above embodiment, it also includes a first rotating wheel 23 and two groups of second rotating wheels 24, the left end of the second rotating rod 20 is connected to the first rotating wheel 23, and the front ends of the two groups of first rotating rods 13 are connected to the second rotating wheels 24; the first rotating wheel and the two groups of second rotating wheels can be used to facilitate the rotation of the two groups of first rotating rods and the second rotating rods, thereby enhancing practicality.
[0026] As a preferred embodiment of the above embodiment, friction sleeves 25 are provided on the outer walls of the four groups of pulleys 32; the friction sleeves on the four groups of pulleys can enhance the friction force, thereby preventing the ceramic composite pipe from shaking, thereby enhancing practicality.
[0027] As a preferred embodiment of the above, rubber sleeves 26 are provided on the outer walls of the four groups of rotating rollers 12; the rubber sleeves on the four groups of rotating rollers can enhance the surface friction, thereby preventing the ceramic composite pipe from shaking, thereby enhancing practicality.
[0028] As a preferred embodiment of the above embodiment, two groups of handles 28 are further included. Two groups of hinged glass doors 27 are provided at the front end of the support frame 2. The front ends of the two groups of glass doors 27 are respectively connected to the handles 28. The two groups of glass doors and handles can prevent dust from floating out of the first chamber, thereby enhancing practicality.
[0029] As a preference of the above embodiment, four groups of stabilizing pads 29 are further included, and the bottom end of the base plate 1 is connected to the four groups of stabilizing pads 29; the four groups of stabilizing pads can enhance the friction force at the bottom of the base plate, thereby enhancing practicality.
[0030] The utility model discloses a ceramic composite pipe cutting device which is easy to operate. The working principle is as follows: when working, the cutting device is first placed in a suitable position, and the four groups of stabilizing pads at the bottom thereof enhance the friction force of the bottom of the bottom plate, and then the ceramic composite pipe is inserted into the cutting device through the two groups of cutting openings, and then the first gear is rotated by rotating the two groups of second moving wheels, and then the first gear drives the two groups of racks and the sliding rod to move downward, so that the four groups of rotating wheels move downward at this time, and the ceramic composite pipe is clamped and fixed, and then the servo motor is started to drive the threaded rod to rotate, so that the first support plate is moved to a suitable position, and then the stepper motor is started, and the stepper motor drives the saw blade to rotate, and then the servo motor slowly cuts the ceramic composite pipe forward, and then the first rotating wheel is rotated to drive the second transmission wheel to rotate during cutting, so that the two groups of first transmission wheels are driven to rotate through the belt, so that the ceramic composite pipe can be cut quickly and stably, and the four groups of pulleys and the four groups of rotating rollers can prevent the pipeline from shaking, and then after the ceramic composite pipe is cut, the ceramic composite pipe is loosened by turning to the two groups of second rotating wheels, and then the cut ceramic composite pipe can be taken out.
[0031] The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
[0032] The “first”, “second” and “third” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.
[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A ceramic composite pipe cutting device that is easy to operate, comprising a bottom plate (1); characterized in that: The invention also comprises a slide (3), a servo motor (4), a threaded rod (5), a first support plate (7), a stepper motor (8) and a saw blade (9). A support frame (2) is arranged at the top of the bottom plate (1), a cutting opening is arranged at the left and right ends of the support frame (2), a first chamber (30) is arranged inside the support frame (2), the top of the bottom plate (1) is connected to the slide (3), a slide groove is arranged inside the slide (3), the bottom end of the slide groove is connected to the servo motor (4), the output end of the servo motor (4) is connected to the threaded rod (5), the front end of the threaded rod (5) is connected to the front end bearing of the slide groove, a slide plate (6) is arranged on the threaded rod (5), the top of the slide plate (6) is connected to the first support plate (7), the top of the first support plate (7) is connected to the stepper motor (8), the output end of the stepper motor (8) is connected to the saw blade (9), a clamping assembly is arranged at the left and right ends of the support frame (2), and a rotating assembly is arranged in the clamping assembly.
2. A convenient-to-operate ceramic composite pipe cutting device as claimed in claim 1, characterized in that: The clamping assembly comprises two groups of protective shells (10), four groups of rotating rods (11), two groups of first rotating rods (13), two groups of first gears (14), two groups of second support plates (15), two groups of first racks (16), two groups of sliding rods (17) and four groups of pulley brackets (18); the left end and the right end of the support frame (2) are respectively connected to the protective shell (10); the interior of the two groups of protective shells (10) is provided with a second chamber (31); the left end and the right end of the support frame (2) are respectively connected to the bearings of the two groups of rotating rods (11); the four groups of rotating rods (11) are provided with rotating rollers (12); the top and bottom ends of the two groups of protective shells (10) are respectively provided with two groups of first through openings; the two groups The rear ends of the first rotating rods (13) are respectively inserted into the second chambers (31) with bearing seals, the rear ends of the two groups of first rotating rods (13) are respectively connected to the first gear (14), the front ends of the two groups of second support plates (15) are respectively connected to the first racks (16), the rear ends of the two groups of second support plates (15) are respectively connected to the slide bars (17), the two groups of first racks (16) and the two groups of slide bars (17) are respectively slidably mounted on the first through holes, the two groups of first racks (16) are respectively meshed with the tooth surfaces of the first gear (14), the bottom ends of the two groups of second support plates (15) are connected to the two groups of pulley brackets (18), and the middle parts of the four groups of pulley brackets (18) are all provided with pulleys (32).
3. A convenient-to-operate ceramic composite pipe cutting device as claimed in claim 2, characterized in that: The rotating assembly comprises two groups of first transmission wheels (19), a second rotating rod (20) and a belt (22); the left ends of the two groups of rotating rods (11) on the left side are respectively connected to the first transmission wheels (19); the right end bearing seal of the second rotating rod (20) is inserted into the second chamber (31); the right end of the second rotating rod (20) is connected to the second transmission wheel (21); the two groups of first transmission wheels (19) are slidably mounted on the second transmission wheel (21) through the belt (22).
4. The easy-to-operate ceramic composite pipe cutting device according to claim 3, characterized in that: It also comprises a first rotating wheel (23) and two groups of second rotating wheels (24); the left end of the second rotating rod (20) is connected to the first rotating wheel (23); and the front ends of the two groups of first rotating rods (13) are connected to the second rotating wheels (24).
5. The easy-to-operate ceramic composite pipe cutting device according to claim 4, characterized in that: Friction sleeves (25) are arranged on the outer walls of the four groups of pulleys (32).
6. The easy-to-operate ceramic composite pipe cutting device according to claim 5, characterized in that: Rubber sleeves (26) are arranged on the outer walls of the four groups of rotating rollers (12).
7. The easy-to-operate ceramic composite pipe cutting device according to claim 6, characterized in that: It also comprises two groups of handles (28), and the front end of the support frame (2) is provided with two groups of hinged glass box doors (27), and the front ends of the two groups of glass box doors (27) are respectively connected to the handles (28).
8. The easy-to-operate ceramic composite pipe cutting device according to claim 7, characterized in that: It also comprises four groups of stabilizing pads (29), and the bottom end of the bottom plate (1) is connected to the four groups of stabilizing pads (29).
