Cleaning equipment for production of polyester-mixed card cloth
By designing the scrubbing mechanism and transmission assembly in the detergent cleaning equipment, the problem of poor cleaning effect caused by the reduction of cleaning liquid content is solved, and efficient cleaning of the detergent cleaning cloth is achieved, ensuring the sustainability of the cleaning effect.
Patent Information
- Application Number
- CN202420803432.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-18
AI Technical Summary
After multiple cleanings of existing detergent caliper cleaning equipment, the content of cleaning liquid is reduced, resulting in poor cleaning effect and inability to effectively remove impurities and grease.
A cleaning equipment for the production of detergent card fabrics is designed, including two cleaning boxes, liquid spray tubes, cleaning tanks, scrapers, scrubbers and cleaning mechanisms. The scrubbing mechanism drives the lifting plate through the adjustment assembly, so that the scrubbing brushes scrubbing the scrubbing cloth, and the transmission assembly drives the agitating shaft to rotate alternately, generating a vortex to rinse the scrubbing cloth to ensure uniform coverage and separation of the cleaning liquid.
It realizes uniform coverage and effective separation of cleaning liquid during the cleaning process, maintains good cleaning effect, and ensures efficient cleaning of the detergent caliper.
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Figure CN222160655U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to cleaning equipment for producing polyester card cloth. Background Art
[0002] During the weaving and processing of polyester fabric, some impurities, grease, dust, pigments, etc. will be attached to it. If these impurities and residues are used directly without cleaning, they may affect the quality and appearance of the polyester fabric. Therefore, cleaning equipment is needed to clean the polyester fabric.
[0003] In the prior art, a Chinese utility model patent with application number 202322309625.3 discloses a rapid cleaning device for textile fabrics, in which a partition divides the interior of a cleaning tank into two parts, and two driving rollers respectively restrict the two parts of the fabric to the two sides of the bottom of the cleaning tank, wherein a mixed liquid of water and cleaning liquid is stored inside one side of the cleaning tank, and a water pump and a water pipe cooperate to automatically spray the mixed liquid at the bottom of the cleaning tank onto the textile fabric to soak it from the outside to the inside, and then the textile fabric is conveyed to the other side of the cleaning tank, and the clean water is automatically heated to facilitate automatic boiling and washing of the textile fabric.
[0004] However, after the cloth is washed multiple times on one side of the cleaning tank, the content of the cleaning liquid will gradually decrease, which will have a certain impact on the cleaning effect of the cloth, and impurities and grease cannot be effectively removed, resulting in a poor cleaning effect. Utility Model Content
[0005] In view of this, the utility model provides a cleaning device for producing polyester cloth, aiming to solve the problem of poor cleaning effect in the prior art.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a cleaning device for polyester card cloth production, comprising:
[0007] A base, with a first cleaning box and a second cleaning box respectively arranged at the front and rear, two first guide rollers are arranged above the first cleaning box and the second cleaning box, and second guide rollers are arranged below the first cleaning box and the second cleaning box, and a side plate is vertically arranged on the base between the two cleaning boxes;
[0008] A liquid spray pipe is arranged on the side plate above the first guide roller, and a plurality of spray heads are arranged at intervals on the side plate, and one end of the liquid spray pipe is connected to the cleaning liquid tank;
[0009] A cleaning tank is arranged on a side plate below the liquid spraying pipe, one end of which is connected to the cleaning liquid tank through a first connecting pipe, and a cleaning roller driven by a first motor to rotate is arranged in the cleaning tank;
[0010] Two scrapers are arranged on the side plates at the rear side of the cleaning tank and are respectively located on the upper and lower sides of the polyester cloth, and are used to scrape the cleaning liquid on the polyester cloth;
[0011] A scrubbing mechanism, arranged on a side plate at the rear side of the scraper, for scrubbing the polyester cloth;
[0012] The cleaning mechanism is arranged in the second cleaning box and is used for cleaning the polyester cloth.
[0013] A further improvement of the utility model is that the scrubbing mechanism comprises:
[0014] Two adjustment plates are slidably arranged in the slide grooves on the side plates, and the two adjustment plates are connected by a connecting plate. A first cylinder is arranged on the side plate, and a piston rod of the first cylinder is connected to the connecting plate;
[0015] Two lifting plates are symmetrically arranged between the two adjusting plates, and scrubbing brushes are arranged on opposite sides of the two lifting plates;
[0016] The position adjustment component is arranged on the position adjustment plate and connected with the two lifting plates, and is used for driving the two lifting plates to move closer to or farther from each other.
[0017] A further improvement of the present invention is that the positioning component comprises:
[0018] Two adjustment shafts are vertically and rotatably arranged on the two adjustment plates, each of the adjustment shafts is provided with two threaded sections with opposite rotation directions, and the two threaded sections are respectively threadedly connected with the two lifting plates;
[0019] The double-shaft motor is arranged on the adjustment plate, and two first bevel gears are respectively arranged at its two output ends, and two second bevel gears are respectively arranged at the upper ends of the two adjustment shafts, and the two first bevel gears are respectively meshed with the two second bevel gears.
[0020] A further improvement of the utility model is that a guide sleeve is provided on the side of the lifting plate close to the scrubbing brush, the guide shaft provided on the scrubbing brush can be slidably extended into the guide sleeve, and a first spring is sleeved on the guide sleeve, and the two ends of the first spring respectively press against the lifting plate and the scrubbing brush.
[0021] A further improvement of the utility model is that the cleaning mechanism comprises:
[0022] A first stirring shaft is horizontally disposed in the second cleaning tank, and a first end of the first stirring shaft is connected to and penetrates the second cleaning tank rotating shaft;
[0023] A second stirring shaft is coaxially disposed in the second cleaning tank with the first stirring shaft, and a first end of the second stirring shaft is connected to and penetrates the rotating shaft of the first stirring shaft;
[0024] The transmission assembly is arranged on the second cleaning box and is used for driving the first stirring shaft and the second stirring shaft to rotate in opposite directions.
[0025] A further improvement of the utility model is that the transmission assembly comprises:
[0026] a third bevel gear, disposed at the first end of the first stirring shaft;
[0027] A fourth bevel gear is disposed at the first end of the second stirring shaft and is installed in an opposite direction to the third bevel gear;
[0028] The second motor is arranged on the second cleaning box, and the fifth bevel gear arranged at the output end of the second motor is respectively meshed with the third bevel gear and the fourth bevel gear.
[0029] A further improvement of the utility model is that the scrubbing surface of the scrubbing brush is provided with a sponge.
[0030] A further improvement of the utility model is that a guide plate is obliquely arranged on the side wall below the scraper, and the lower end of the guide plate extends into the cleaning tank.
[0031] Due to the adoption of the above technical solution, the technical progress achieved by the utility model is:
[0032] The utility model provides a cleaning device for producing polyester cloth. After the polyester cloth is wetted in a first cleaning box, it will be moved out of the first cleaning box, and then the liquid spraying pipe will spray the cleaning liquid on the upper surface of the polyester cloth, and the cleaning roller will smear the cleaning liquid in the cleaning tank on the lower surface of the polyester cloth. After that, two scrapers will smooth the cleaning liquid, and the scrubbing mechanism will scrub the polyester cloth mixed with the cleaning liquid to clean the polyester cloth in turn. After the polyester cloth enters the second cleaning box, the cleaning mechanism will separate the cleaning liquid from the polyester cloth to complete the cleaning of the polyester cloth. During the cleaning process, the cleaning liquid will evenly cover the polyester cloth, and the cleaning effect will always be maintained, and the cleaning effect is good.
[0033] The above technical progress is mainly achieved by the following detailed technical improvements:
[0034] 1. First, the two lifting plates are driven to move relative to each other through the positioning assembly, so that the two scrubbing brushes are pressed against the polyester cloth, and then the piston rod of the first cylinder is controlled to extend and retract, and the two positioning plates are driven to move back and forth along the slide groove through the connecting plate at the same time. At this time, the positioning plate will drive the lifting plate to move synchronously, and then the scrubbing brushes will scrub the polyester cloth, and the cleaning effect is good.
[0035] 2. The transmission assembly can drive the first stirring shaft and the second stirring shaft to rotate alternately forward and reverse, thereby stirring the clean water in the second cleaning tank. At this time, the clean water will undergo convection motion under the action of the two stirring shafts, and the generated vortex will flush the polyester cloth in the clean water, thereby cleaning the cleaning liquid on the surface of the polyester cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0037] Figure 1 This is a schematic diagram of the structure of a cleaning device for producing polyester card cloth according to the utility model;
[0038] Figure 2 This is a schematic diagram of the structure of the cleaning tank of the utility model;
[0039] Figure 3 It is a structural schematic diagram of the scrubbing mechanism of the utility model;
[0040] Figure 4 This is a schematic diagram of the structure of the scrubbing brush of the utility model;
[0041] Figure 5 This is a schematic diagram of the structure of the cleaning mechanism of the utility model;
[0042] Description of reference numerals:
[0043] 10-base, 11-first cleaning box, 12-second cleaning box, 13-first guide roller, 14-second guide roller, 15-side plate, 20-spray pipe, 21-cleaning liquid tank, 22-cleaning tank, 23-first motor, 24-cleaning roller, 25-scraper, 30-scrubbing mechanism, 31-adjusting plate, 32-slide, 33-connecting plate, 34-first cylinder, 35-lifting plate, 36-scrubbing brush, 37-adjusting assembly, 371-adjusting shaft, 372-dual-axis motor, 373-first bevel gear, 374-second bevel gear, 381-guide sleeve, 382-guide shaft, 383-first spring, 40-cleaning mechanism, 41-first stirring shaft, 42-second stirring shaft, 431-third bevel gear, 432-fourth bevel gear, 433-second motor, 434-fifth bevel gear, 50-guide plate. DETAILED DESCRIPTION
[0044] The following will be combined with the accompanying drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, in the following description, specific details such as specific system structures and technologies are proposed for the purpose of explanation rather than limitation, so as to thoroughly understand the embodiments of the utility model. However, it should be clear to those skilled in the art that the utility model can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from hindering the description of the utility model.
[0045] The utility model provides a cleaning device for polyester card cloth production, according to the instructions attached Figure 1 To Attachment Figure 5 It can be seen that a cleaning device for producing polyester fabric mainly includes the following parts or components: a base 10, a liquid spray pipe 20, a cleaning tank 22, a scraper 25, a scrubbing mechanism 30, and a cleaning mechanism 40. The connection relationship between the parts or components is as follows:
[0046] A first cleaning box 11 and a second cleaning box 12 are respectively arranged at the front and rear of the base 10. Two first guide rollers 13 are arranged above the first cleaning box 11 and the second cleaning box 12, and second guide rollers 14 are arranged below. A side plate 15 is vertically arranged on the base 10 between the two cleaning boxes; a liquid spraying pipe 20 is arranged on the side plate 15 above the first guide roller 13, and a plurality of nozzles are arranged thereon at intervals. One end of the liquid spraying pipe 20 is connected to the cleaning liquid tank 21; a cleaning tank 22 is arranged below the liquid spraying pipe 20. On the side plate 15, one end of which is connected to the cleaning liquid tank 21 through a first connecting pipe, and a cleaning roller 24 driven by a first motor 23 is arranged in the cleaning tank 22; two scrapers 25 are arranged on the side plate 15 on the rear side of the cleaning tank 22, and are respectively located on the upper and lower sides of the polyester cloth, for scraping the cleaning liquid on the polyester cloth; the scrubbing mechanism 30 is arranged on the side plate 15 on the rear side of the scraper 25, for scrubbing the polyester cloth; the cleaning mechanism 40 is arranged in the second cleaning box 12, for cleaning the polyester cloth.
[0047] After the polyester cloth is wetted by the first guide roller 13 and the second guide roller 14 in the first cleaning box 11, it is moved out of the first cleaning box 11, and then the liquid spray pipe 20 will spray the cleaning liquid on the upper surface of the polyester cloth, and the cleaning roller 24 will smear the cleaning liquid in the cleaning tank 22 on the lower surface of the polyester cloth. After that, the two scrapers 25 will smooth the cleaning liquid, and the scrubbing mechanism 30 will scrub the polyester cloth mixed with the cleaning liquid, and clean the polyester cloth in turn. After the polyester cloth enters the second cleaning box 12, the cleaning mechanism 40 will separate the cleaning liquid from the polyester cloth to complete the cleaning of the polyester cloth. During the cleaning process, the cleaning liquid will evenly cover the polyester cloth, and the cleaning effect will always be maintained, and the cleaning effect is good.
[0048] As an embodiment, according to the attached Figure 2 It can be seen that the scrubbing mechanism 30 includes: two adjusting plates 31 slidably arranged in the slide groove 32 on the side plate 15, and the two adjusting plates 31 are connected by a connecting plate 33, and a first cylinder 34 is arranged on the side plate 15, and the piston rod of the first cylinder 34 is connected to the connecting plate 33; two lifting plates 35 are symmetrically arranged between the two adjusting plates 31, and a scrubbing brush 36 is arranged on the opposite side of the two lifting plates 35; the adjusting component 37 is arranged on the adjusting plate 31 and connected to the two lifting plates 35, and is used to drive the two lifting plates 35 to move closer to or away from each other.
[0049] First, the two lifting plates 35 are driven to move relative to each other through the positioning assembly 37, so that the two scrubbing brushes 36 are pressed against the polyester cloth, and then the piston rod of the first cylinder 34 is controlled to extend and retract, and the two positioning plates 31 are driven to move back and forth along the slide groove 32 through the connecting plate 33. At this time, the positioning plate 31 will drive the lifting plate 35 to move synchronously, so that the scrubbing brush 36 scrubs the polyester cloth. When the scrubbing brush 36 scrubs the polyester cloth, the cleaning liquid can fully contact with oil stains and impurities, so that the polyester cloth can be better cleaned, and the cleaning effect is good.
[0050] In this embodiment, according to the specification Figure 3 It can be seen that the positioning assembly 37 includes: two positioning shafts 371 are vertically and rotatably arranged on the two positioning plates 31, each positioning shaft 371 is provided with two threaded sections with opposite rotation directions, and the two threaded sections are respectively threadedly connected to the two lifting plates 35; a dual-axis motor 372 is arranged on the positioning plate 31, and its two output ends are respectively provided with two first bevel gears 373, and the upper ends of the two positioning shafts 371 are respectively provided with two second bevel gears 374, and the two first bevel gears 373 are respectively meshed with the two second bevel gears 374.
[0051] Starting the dual-axis motor 372 can drive the two first bevel gears 373 to rotate, and then drive the two second bevel gears 374 to rotate. When the second bevel gears 374 rotate, the corresponding adjustment shaft 371 can be driven to rotate. Since the adjustment shaft 371 is provided with two thread segments with opposite rotation directions, the two lifting plates 35 can be driven to move closer or farther away from each other at the same time. The installation directions of the two first bevel gears 373 are opposite, so the rotation directions of the two adjustment shafts 371 are opposite. In order to avoid motion interference of the lifting plate 35, the two thread segments threadedly connected to the same lifting plate 35 have opposite rotation directions, so the lifting and lowering are stable and the adjustment is convenient.
[0052] In this embodiment, according to the specification Figure 4It can be seen that a guide sleeve 381 is provided on one side of the lifting plate 35 close to the scrubbing brush 36, and a guide shaft 382 provided on the scrubbing brush 36 can be slidably extended into the guide sleeve 381. A first spring 383 is sleeved on the guide sleeve 381, and the two ends of the first spring 383 respectively press against the lifting plate 35 and the scrubbing brush 36. The two scrubbing brushes 36 press against the polyester fabric under the action of the first spring 383, and the pressure of the first spring 383 on the scrubbing brush 36 is adjusted by controlling the distance between the two lifting plates 35 and the corresponding scrubbing brush 36, thereby avoiding excessive pressure on the two scrubbing brushes 36, which causes damage to the polyester fabric during scrubbing.
[0053] As an embodiment, according to the attached Figure 5 It can be seen that the cleaning mechanism 40 includes: a first stirring shaft 41 is horizontally arranged in the second cleaning box 12, and its first end is connected to and passes through the rotating shaft of the second cleaning box 12; the second stirring shaft 42 is coaxially arranged in the second cleaning box 12 with the first stirring shaft 41, and its first end is connected to and passes through the rotating shaft of the first stirring shaft 41; a transmission assembly is arranged on the second cleaning box 12, for driving the first stirring shaft 41 and the second stirring shaft 42 to rotate in opposite directions.
[0054] The transmission assembly can drive the first stirring shaft 41 and the second stirring shaft 42 to rotate alternately forward and reverse, thereby stirring the clean water in the second cleaning box 12. At this time, the clean water will undergo convection motion under the action of the two stirring shafts, and the generated vortex will flush the polyester cloth in the clean water, thereby cleaning the cleaning liquid on the surface of the polyester cloth.
[0055] In this embodiment, according to the specification Figure 5 It can be seen that the transmission assembly includes: a third bevel gear 431 is arranged at the first end of the first stirring shaft 41; a fourth bevel gear 432 is arranged at the first end of the second stirring shaft 42, and is installed in the opposite direction to the third bevel gear 431; a second motor 433 is arranged on the second cleaning box 12, and a fifth bevel gear 434 arranged at its output end is respectively meshed with the third bevel gear 431 and the fourth bevel gear 432.
[0056] The third bevel gear 431 and the fourth bevel gear 432 are installed in opposite directions, and the fifth bevel gear 434 output by the second motor 433 meshes with the third bevel gear 431 and the fourth bevel gear 432 to achieve reverse transmission. The transmission is stable, the cleaning effect of the polyester fabric is improved, and the cleaning liquid can be better separated from the polyester fabric.
[0057] In this embodiment, according to the specification Figure 1 As can be known, the scrubbing surface of the scrubbing brush 36 is provided with a sponge. While ensuring cleaning, the damage to the polyester fabric is reduced as much as possible to ensure the production quality of the polyester fabric.
[0058] In this embodiment, according to the specification Figure 1 It can be seen that a guide plate 50 is inclined on the side wall below the scraper 25, and the lower end of the guide plate 50 extends into the cleaning tank 22. The cleaning liquid cleaned by the scraper 25 will flow back into the cleaning tank 22 along the guide plate, so that the cleaning liquid is recycled, waste is reduced, and cost is saved.
[0059] It should be noted that, in this patent application, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0060] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A cleaning device for producing polyester fabric, characterized in that: include: A base, with a first cleaning box and a second cleaning box respectively arranged at the front and rear, two first guide rollers are arranged above the first cleaning box and the second cleaning box, and second guide rollers are arranged below the first cleaning box and the second cleaning box, and a side plate is vertically arranged on the base between the two cleaning boxes; A liquid spray pipe is arranged on the side plate above the first guide roller, and a plurality of spray heads are arranged at intervals on the side plate, and one end of the liquid spray pipe is connected to the cleaning liquid tank; A cleaning tank is arranged on a side plate below the liquid spraying pipe, one end of which is connected to the cleaning liquid tank through a first connecting pipe, and a cleaning roller driven by a first motor to rotate is arranged in the cleaning tank; Two scrapers are arranged on the side plates at the rear side of the cleaning tank and are respectively located on the upper and lower sides of the polyester cloth, and are used to scrape the cleaning liquid on the polyester cloth; A scrubbing mechanism, arranged on a side plate at the rear side of the scraper, for scrubbing the polyester cloth; The cleaning mechanism is arranged in the second cleaning box and is used for cleaning the polyester cloth.
2. A cleaning device for producing polyester fabric according to claim 1, characterized in that: The scrubbing mechanism comprises: Two adjustment plates are slidably arranged in the slide grooves on the side plates, and the two adjustment plates are connected by a connecting plate. A first cylinder is arranged on the side plate, and a piston rod of the first cylinder is connected to the connecting plate; Two lifting plates are symmetrically arranged between the two adjusting plates, and scrubbing brushes are arranged on opposite sides of the two lifting plates; The position adjustment component is arranged on the position adjustment plate and connected with the two lifting plates, and is used for driving the two lifting plates to move closer to or farther from each other.
3. A cleaning device for producing polyester fabric according to claim 2, characterized in that: The positioning component comprises: Two adjustment shafts are vertically and rotatably arranged on the two adjustment plates, each of the adjustment shafts is provided with two threaded sections with opposite rotation directions, and the two threaded sections are respectively threadedly connected with the two lifting plates; The double-shaft motor is arranged on the adjustment plate, and two first bevel gears are respectively arranged at its two output ends, and two second bevel gears are respectively arranged at the upper ends of the two adjustment shafts, and the two first bevel gears are respectively meshed with the two second bevel gears.
4. A cleaning device for producing polyester fabric according to claim 3, characterized in that: A guide sleeve is arranged on one side of the lifting plate close to the scrubbing brush, and a guide shaft arranged on the scrubbing brush can be slidably extended into the guide sleeve. A first spring is sleeved on the guide sleeve, and two ends of the first spring respectively press against the lifting plate and the scrubbing brush.
5. A cleaning device for producing polyester fabric according to claim 1, characterized in that: The cleaning mechanism comprises: A first stirring shaft is horizontally disposed in the second cleaning tank, and a first end of the first stirring shaft is connected to and penetrates the second cleaning tank rotating shaft; A second stirring shaft is coaxially disposed in the second cleaning tank with the first stirring shaft, and a first end of the second stirring shaft is connected to and penetrates the rotating shaft of the first stirring shaft; The transmission assembly is arranged on the second cleaning box and is used for driving the first stirring shaft and the second stirring shaft to rotate in opposite directions.
6. A cleaning device for producing polyester fabric according to claim 5, characterized in that: The transmission assembly comprises: a third bevel gear, disposed at the first end of the first stirring shaft; A fourth bevel gear is disposed at the first end of the second stirring shaft and is installed in an opposite direction to the third bevel gear; The second motor is arranged on the second cleaning box, and the fifth bevel gear arranged at the output end of the second motor is respectively meshed with the third bevel gear and the fourth bevel gear.
7. A cleaning device for producing polyester fabric according to claim 2, characterized in that: The scrubbing surface of the scrubbing brush is provided with a sponge.
8. A cleaning device for producing polyester fabric according to any one of claims 1 to 7, characterized in that: A guide plate is obliquely arranged on the side wall below the scraper, and the lower end of the guide plate extends into the cleaning tank.
Citation Information
Patent Citations
Rapid cleaning equipment for textile fabric
CN220335463U
