Dyeing machine convenient for discharging fallen fluff
The dyeing machine addresses fluff accumulation by incorporating a fluff discharge assembly and guide mechanisms, enabling efficient fluff removal and reducing operational burdens.
Patent Information
- Application Number
- CN202420704742.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Existing dyeing machines for woolen fabrics face issues with fallen fluff accumulation, which is difficult to clean, leading to increased workload and potential impact on dyeing quality.
A dyeing machine equipped with a fluff discharge assembly comprising a fluff discharge pipe, U-shaped clips, locking bolts, and an inclined guide plate, along with a vibrator and water/air sprayer, to facilitate efficient removal of fluff through a combination of mechanical and pneumatic means.
The design allows for quick and convenient discharge of fluff, reducing staff workload and maintaining dyeing machine efficiency by effectively removing accumulated fluff.
Smart Images

Figure CN222160665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing machines, in particular to a dyeing machine which is convenient for discharging fallen fluff. Background Art
[0002] Woolen, also known as wool, is a general term for fabrics made of various types of wool and cashmere. Dyeing is an indispensable process in the processing of woolen fabrics. However, there are the following problems in the dyeing process of woolen fabrics:
[0003] During each dyeing process, part of the fluff on the wool fabric will fall off, and most of the fluff cannot be cleaned in time and will remain in the dyeing machine. During the continuous use of the dyeing machine, the remaining fluff increases and accumulates in the dyeing machine, which may even affect the dyeing effect of the dyeing machine. The existing dyeing machine is inconvenient to clean, which increases the workload of the staff to a certain extent.
[0004] In view of this, there is an urgent need for a dyeing machine that can solve the above-mentioned problem and is convenient for discharging the fallen fluff. Utility Model Content
[0005] The utility model aims to provide a dyeing machine which can solve the above-mentioned problem and is convenient for discharging the fallen fluff.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dyeing machine for conveniently discharging fallen fluff, comprising:
[0007] The machine body has a plurality of dye inlet pipes and a plurality of cloth inlet ports on the curved side wall of the machine body, and the cloth inlet ports are provided with observation doors hinged thereto;
[0008] The fluff discharge assembly is located at the lower end of the flat side wall of the machine body, and includes a fluff discharge pipe, a group of flanges, a closing pipe, at least two groups of U-shaped clips and multiple groups of locking bolts. One end of the fluff discharge pipe passes through the flat side wall of the machine body and is fixedly connected thereto, and the other end contacts the closing pipe. A group of flanges are respectively fixedly connected to the closing pipe and the contact end of the fluff discharge pipe. Two groups of U-shaped clips are respectively fixedly connected to the side walls away from each other on the two groups of flanges in symmetrical positions, and the locking bolts are movably connected to the symmetrically positioned U-shaped clips.
[0009] Preferably, an inclined guide plate is provided at the lower end of the interior of the machine body.
[0010] Preferably, one end of the inclined guide plate close to the fluff discharge assembly is hinged to the machine body, and the other end is in contact with the machine body;
[0011] A vibrator is arranged at one end of the lower end of the curved side wall of the machine body away from the fluff discharge assembly, and the vibrator is in contact with one end of the inclined guide plate away from the fluff discharge assembly.
[0012] Preferably, a mounting hole is provided on a plane side wall of the machine body away from the fluff discharge assembly, and a water / air sprayer is installed in the mounting hole;
[0013] And the vertical height of the mounting hole is greater than the vertical height of the inclined guide plate.
[0014] Preferably, a fluff guide assembly is provided in the body, and the fluff guide assembly includes two rotating wheels, a toothed belt and a bevel guide plate. The two rotating wheels are respectively located at two ends of the body and are rotatably connected to the inner wall of the body. The toothed belt is wrapped around the two rotating wheels and meshed with them. The bevel guide plate is fixedly connected to the body, one end of which is in contact with the fluff discharge pipe and the other end is in contact with the toothed belt.
[0015] Preferably, at least one rotating wheel is provided with a motor or a crank handle matching therewith.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The fluff discharge component provided on one side of the machine body can be opened conveniently to quickly discharge and clean the fluff in the machine body, while the inclined guide plate inside it can quickly move the fluff accumulated in the machine body to a position close to the fluff discharge component to facilitate cleaning by the staff, thereby indirectly reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of a dyeing machine that is convenient for discharging shed fluff;
[0019] Figure 2 It is a structural schematic diagram of the fluff discharge component in the utility model;
[0020] Figure 3 This is a schematic diagram of the position structure of the inclined guide plate in the utility model;
[0021] Figure 4 This is a schematic diagram of the position structure of the vibration machine in the second embodiment of the utility model;
[0022] Figure 5 This is a schematic diagram of the position structure of the mounting holes in the third embodiment of the present utility model;
[0023] Figure 6 It is a schematic diagram of the cross-sectional structure of the fluff guide assembly in the fourth embodiment of the present utility model.
[0024] In the figure: 1. machine body; 10. dye inlet pipe; 11. fabric inlet; 110. observation door; 13. inclined guide plate; 130. vibrator; 14. mounting hole; 140. water / air sprayer; 2. fluff discharge assembly; 20. fluff discharge pipe; 21. flange; 22. closing pipe; 23. U-shaped clamping plate; 24. locking bolt; 3. fluff guide assembly; 30. rotating wheel; 31. toothed belt; 32. inclined guide plate. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] Embodiment 1
[0027] Please see attached Figure 1-3 , a dyeing machine for conveniently discharging shed fluff, comprising:
[0028] A machine body 1, wherein a plurality of dye inlet pipes 10 and a plurality of cloth inlet ports 11 are provided on the curved side wall of the machine body 1, and the cloth inlet ports 11 are provided with observation doors 110 hinged thereto;
[0029] A fluff discharge component 2, the fluff discharge component 2 is located at the lower end of the plane side wall of the body 1, and includes a fluff discharge pipe 20, a group of flanges 21, a closed pipe 22, at least two groups of U-shaped card plates 23 and multiple groups of locking bolts 24, one end of the fluff discharge pipe 20 passes through the plane side wall of the body 1 and is fixedly connected thereto, and the other end contacts the closed pipe 22, a group of flanges 21 are respectively fixedly connected to the closed pipe 22 and the contact end of the fluff discharge pipe 20, two groups of U-shaped card plates 23 are respectively fixedly connected to the two groups of flanges 21 on the side wall away from each other in symmetrical positions, and the locking bolts 24 are movably connected to the U-shaped card plates 23 at symmetrical positions;
[0030] During specific use, when there is a lot of fluff accumulated in the body 1 that needs to be cleaned, the locking bolt 24 can be removed to release the restrictions on the closing tube 22 and the fluff discharge tube 20, and then the accumulated fluff in the body 1 can be cleaned through the fluff discharge tube 24. It should be noted that in actual applications, for greater convenience, the fluff discharge tube 20 and one end of the closing tube 22 (or two flanges 21) are usually connected by a hinge. In this case, the problem of the closing tube 22 needing to be moved back and forth can be effectively avoided. Similarly, the locking bolt 24 can also be replaced by a snap-on method, which makes it easier to open and close the closing tube 22.
[0031] Specifically, an inclined guide plate 13 is provided at the lower end of the body 1; in order to allow the accumulated fluff to be concentrated as much as possible at one end close to the fluff discharge component 2, an inclined guide plate 13 is provided in the body 1. In actual applications, the body 1 can also be installed at an angle to achieve the same purpose.
[0032] Embodiment 2
[0033] Please see attached Figure 4
[0034] Specifically, one end of the inclined guide plate 13 close to the fluff discharge assembly 2 is hinged to the machine body 1, and the other end is in contact with the machine body 1;
[0035] A vibrator 130 is provided at the lower end of the curved side wall of the machine body 1 away from the fluff discharge assembly 2 , and the vibrator 130 is in contact with the end of the inclined guide plate 13 away from the fluff discharge assembly 2 .
[0036] Taking into account the limitations of the inclination angle of the inclined guide plate 13 in actual applications, some of the shed fluff may not be able to move along the inclined guide plate 13 to the end close to the fluff discharge component 2. Therefore, a vibrator 130 is set at the lower end of the inclined guide plate 13. During the operation of the vibrator 130, the inclined guide plate 13 is continuously struck away from the end of the fluff discharge component 2 to force the fluff in the body 1 to move toward the end of the fluff discharge component 2.
[0037] Embodiment 3
[0038] Please see attached Figure 5
[0039] Specifically, a mounting hole 14 is provided on a plane side wall of the machine body 1 away from the fluff discharge assembly 2, and a water / gas sprayer 140 is installed in the mounting hole 14;
[0040] Furthermore, the vertical height of the mounting hole 14 is greater than the vertical height of the inclined guide plate 13 .
[0041] In order to further force the fluff to move toward one end of the fluff discharge component 2, a mounting hole 14 is provided at the end away from the fluff discharge component 2, and the fluff is flushed toward one end of the fluff discharge component 2 by water power or wind power through a water / air sprayer 140 in the mounting hole 13.
[0042] Embodiment 4
[0043] Please see attached Figure 6
[0044] Specifically, a fluff guide assembly 3 is provided in the body 1, and the fluff guide assembly 3 includes two rotating wheels 30, a toothed belt 31 and a bevel guide plate 32. The two rotating wheels 30 are respectively located at the two ends of the body 1, and are rotatably connected to the inner wall of the body 1. The toothed belt 31 is wound around the two rotating wheels 30 and meshed with them. The bevel guide plate 32 is fixedly connected to the body 1, one end of which is in contact with the fluff discharge pipe 20, and the other end is in contact with the toothed belt 31.
[0045] In order to further improve the efficiency of discharging fluff, a fluff guide assembly 3 is arranged in the body 1, and the rotation of the rotating wheel 30 is directly used to drive the movement of the toothed belt 31, thereby achieving the purpose of guiding the shed fluff through the toothed belt 31, so that the fluff can quickly move toward the direction of the fluff discharge assembly 2, and the shed fluff can be quickly transferred through the contact between the toothed belt 31 and the inclined guide plate 32 so that the shed fluff can be discharged by the fluff discharge pipe 20.
[0046] Specifically, at least one of the rotating wheels 30 is provided with a motor or a crank that matches it, and the motor or the external crank provides driving force for the rotating wheel 30.
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dyeing machine for easily discharging shed fluff, characterized in that: include: A machine body (1), wherein a plurality of dye inlet pipes (10) and a plurality of cloth inlet ports (11) are provided on a curved side wall of the machine body (1), and the cloth inlet ports (11) are provided with observation doors (110) hinged thereto; A fluff discharge component (2), the fluff discharge component (2) is located at the lower end of the plane side wall of the body (1), and comprises a fluff discharge pipe (20), a group of flanges (21), a closing pipe (22), at least two groups of U-shaped clips (23) and a plurality of groups of locking bolts (24); one end of the fluff discharge pipe (20) passes through the plane side wall of the body (1) and is fixedly connected thereto, and the other end contacts the closing pipe (22); one group of flanges (21) is respectively fixedly connected to the closing pipe (22) and the contacting end of the fluff discharge pipe (20); two groups of U-shaped clips (23) are respectively fixedly connected in symmetrical positions to the side walls of the two groups of flanges (21) away from each other, and the locking bolts (24) are movably connected to the symmetrically positioned U-shaped clips (23).
2. A dyeing machine for easily discharging shed fluff according to claim 1, characterized in that: An inclined guide plate (13) is provided at the lower end of the interior of the machine body (1).
3. A dyeing machine for easily discharging shed fluff according to claim 2, characterized in that: The inclined guide plate (13) is hinged to the machine body (1) at one end close to the fluff discharge assembly (2), and is in contact with the machine body (1) at the other end; A vibrator (130) is provided at the lower end of the curved side wall of the machine body (1) away from the fluff discharge assembly (2), and the vibrator (130) is in contact with the end of the inclined guide plate (13) away from the fluff discharge assembly (2).
4. A dyeing machine for easily discharging shed fluff according to claim 2, characterized in that: A mounting hole (14) is provided on a plane side wall of the machine body (1) away from the fluff discharge assembly (2), and a water / air sprayer (140) is installed in the mounting hole (14); Furthermore, the vertical height of the mounting hole (14) is greater than the vertical height of the inclined guide plate (13).
5. A dyeing machine for easily discharging shed fluff according to claim 1, characterized in that: The machine body (1) is provided with a fluff guide assembly (3), and the fluff guide assembly (3) comprises two rotating wheels (30), a toothed belt (31) and an inclined guide plate (32). The two rotating wheels (30) are respectively located at two ends of the machine body (1) and are rotatably connected to the inner wall of the machine body (1). The toothed belt (31) is wound around the two rotating wheels (30) and meshedly connected therewith. The inclined guide plate (32) is fixedly connected to the machine body (1), and one end of the inclined guide plate is in contact with the fluff discharge pipe (20), and the other end is in contact with the toothed belt (31).
6. A dyeing machine for conveniently discharging shed fluff according to claim 5, characterized in that: At least one of the rotating wheels (30) is provided with a motor or a crank matched therewith.
