Wear-resistant structure of engine tensioner

Through the multi-layer structure design and combination of different materials, the wear resistance and high temperature resistance of the engine tensioner tensioner wheels are improved, solving the problem of easy damage to the tensioner in the prior art and extending the service life.

CN222163423UActive Publication Date: 2024-12-13BENGBU GUANGRUI MACHINERY
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Patent Information

Application Number
CN202420921606.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing engine tensioners are prone to friction damage during long-term use, resulting in shortening of service life and lack of wear resistance.

Method used

采用多层结构设计,包括碳钢基层、碳化钨加强层、钛合金抗变形层、哈氏合金耐高温金属层、超高锰钢和碳纤维耐磨层、聚苯硫醚热塑性树脂和铂金合金涂层,以及纳米陶瓷涂层,通过这些材料的组合提高涨紧轮的耐磨和耐高温性能。

Benefits of technology

It significantly improves the wear resistance and service life of the tightening wheel, extends the maintenance cycle of the equipment, and avoids early damage caused by friction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wear-resisting structure of an engine tensioner, and relates to the technical field of tensioners. The tensioning device comprises a fixing assembly and a tensioning wheel assembly, the fixing assembly comprises a fixing base, the top of the fixing base is fixedly connected with a fixing frame, the top of the left side of the fixing frame is movably connected with a rotating rod, the tensioning wheel assembly comprises a tensioning wheel body, and the top of the tensioning wheel body is movably connected with the rotating rod. The tensioning wheel body comprises a base layer, a reinforcing layer is fixedly connected to the surface of the base layer, an anti-deformation layer is fixedly connected to the surface of the reinforcing layer, and a high-temperature-resistant metal layer is fixedly connected to the surface of the anti-deformation layer. According to the tensioning wheel, the fixing assembly is arranged and can be used for fixing the tensioning wheel body, the tensioning wheel assembly is arranged, so that the whole tensioning wheel has good abrasion resistance and high temperature resistance, the situation that the surface of the tensioning wheel is prone to being damaged due to long-time friction is avoided, and the service life of the tensioning wheel is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tensioners, in particular to a wear-resistant structure of an engine tensioner. Background Art

[0002] The tensioner acts on the engine's timing belt or timing chain to guide and tighten it, keeping it in the best tension state at all times. It is generally divided into two modes: hydraulic and mechanical. They can automatically adjust the tension of the timing belt and timing chain.

[0003] Although the engine tensioner in the prior art can adjust the tension, it does not have good wear resistance. During long-term use, the tensioner wheel on the tensioner needs to be in friction contact with the timing belt or timing chain of the engine, which makes it easy to be damaged, shortening the service life of the engine tensioner. In order to solve the above problems, we propose an engine tensioner wear-resistant structure. Utility Model Content

[0004] The utility model aims to provide a wear-resistant structure of an engine tensioner, thereby solving the existing problems.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model discloses a wear-resistant structure of an engine tensioner, comprising a fixing assembly and a tensioning wheel assembly.

[0007] The fixing assembly comprises a fixing seat, the top of the fixing seat is fixedly connected to a fixing frame, and the top of the left side of the fixing frame is movably connected to a rotating rod.

[0008] The tensioner wheel assembly includes a tensioner wheel body, the top of the tensioner wheel body is movably connected to the rotating rod, the tensioner wheel body includes a base layer, a reinforcing layer is fixedly connected to the surface of the base layer, an anti-deformation layer is fixedly connected to the surface of the reinforcing layer, a high-temperature resistant metal layer is fixedly connected to the surface of the anti-deformation layer, a protective layer is fixedly connected to the surface of the high-temperature resistant metal layer, a first wear-resistant layer is fixedly connected to the surface of the protective layer, a second wear-resistant layer is fixedly connected to the surface of the first wear-resistant layer, a high-temperature resistant coating is fixedly connected to the surface of the high-temperature resistant coating, a first wear-resistant coating is fixedly connected to the surface of the first wear-resistant coating, a second wear-resistant coating is fixedly connected to the surface of the second wear-resistant coating, and a third wear-resistant coating is fixedly connected to the surface of the second wear-resistant coating.

[0009] Furthermore, the bottom of the rotating rod is movably connected to the tension wheel body through a bearing, and the tension wheel body is circular in shape.

[0010] Furthermore, the material of the base layer is carbon steel, and the material of the reinforcement layer is tungsten carbide material.

[0011] Furthermore, the material of the anti-deformation layer is titanium alloy material, and the material of the high temperature resistant metal layer is Hastelloy.

[0012] Furthermore, the material of the first wear-resistant layer is ultra-high manganese steel material, and the material of the second wear-resistant layer is carbon fiber material.

[0013] Furthermore, the material of the high temperature resistant coating is a polyphenylene sulfide thermoplastic resin coating, and the material of the first wear resistant coating is a platinum alloy coating.

[0014] Furthermore, the material of the second wear-resistant coating is silicon carbide coating, and the material of the third wear-resistant coating is nano-ceramic coating.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model can be used to fix the tensioner body by setting a fixing component. By setting the tensioner component, the entire tensioner can have good wear resistance and high temperature resistance, avoiding the tensioner surface from being easily damaged due to long-term friction, thereby extending its service life.

[0017] 2. The utility model can facilitate the connection between the tensioner body and the rotating rod by providing a bearing, and can facilitate the connection between the tensioner body and the rotating rod by providing a reinforcing layer, and can facilitate the connection between the tensioner body and the rotating rod by providing a reinforcing layer, and can facilitate the connection between the tungsten carbide material and the titanium alloy material by providing an anti-deformation layer, thereby improving the anti-deformation performance of the tensioner, and can facilitate the connection between the tensioner body and the rotating rod by providing a high-temperature resistant metal layer, thereby improving the high-temperature resistant performance of the entire tensioner.

[0018] 3. In the present invention, by setting the first wear-resistant layer, the ultra-high manganese steel material can play a wear-resistant role, thereby improving the wear resistance of the tensioner pulley; by setting the second wear-resistant layer, the carbon fiber material can play a wear-resistant role, thereby improving the wear resistance of the tensioner pulley; by setting the high-temperature resistant coating, the polyphenylene sulfide thermoplastic resin coating can play a high-temperature resistant role, thereby improving the high-temperature resistance of the tensioner pulley; by setting the first wear-resistant coating, the platinum alloy coating can play a wear-resistant role, thereby improving the wear resistance of the tensioner pulley; by setting the second wear-resistant coating, the silicon carbide coating can play a wear-resistant role, thereby improving the wear resistance of the tensioner pulley; by setting the third wear-resistant coating, the nano-ceramic coating can play a wear-resistant role, thereby improving the wear resistance of the tensioner pulley.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the tensioner body of the utility model;

[0023] Figure 3 The utility model is a schematic diagram of the composition structure of the protective layer.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Fixing assembly; 101. Fixing seat; 102. Fixing frame; 103. Rotating rod; 2. Tensioner assembly; 201. Tensioner body; 202. Base layer; 203. Reinforcement layer; 204. Anti-deformation layer; 205. High temperature resistant metal layer; 206. Protective layer; 207. First wear-resistant layer; 208. Second wear-resistant layer; 209. High temperature resistant coating; 210. First wear-resistant coating; 211. Second wear-resistant coating; 212. Third wear-resistant coating. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 3 As shown, the utility model is a wear-resistant structure of an engine tensioner, comprising a fixing assembly 1 and a tensioning wheel assembly 2.

[0028] The fixing assembly 1 comprises a fixing seat 101, the top of the fixing seat 101 is fixedly connected to a fixing frame 102, and the top of the left side of the fixing frame 102 is movably connected to a rotating rod 103.

[0029] The tensioner wheel assembly 2 includes a tensioner wheel body 201, the top of the tensioner wheel body 201 is movably connected to the rotating rod 103, the tensioner wheel body 201 includes a base layer 202, the surface of the base layer 202 is fixedly connected with a reinforcing layer 203, the surface of the reinforcing layer 203 is fixedly connected with an anti-deformation layer 204, the surface of the anti-deformation layer 204 is fixedly connected with a high-temperature resistant metal layer 205, the surface of the high-temperature resistant metal layer 205 is fixedly connected with a protective layer 206, the surface of the protective layer 206 is fixedly connected with a first wear-resistant layer 207, the surface of the first wear-resistant layer 207 is fixedly connected with a second wear-resistant layer 208, the surface of the second wear-resistant layer 208 is fixedly connected with a high-temperature resistant coating 209, the surface of the high-temperature resistant coating 209 is fixedly connected with a first wear-resistant coating 210, the surface of the first wear-resistant coating 210 is fixedly connected with a second wear-resistant coating 211, and the surface of the second wear-resistant coating 211 is fixedly connected with a third wear-resistant coating 212.

[0030] As shown in the figure, the bottom of the rotating rod 103 is movably connected to the tensioning wheel body 201 through a bearing, and the tensioning wheel body 201 is circular in shape.

[0031] As shown in the figure, the base layer 202 is made of carbon steel, and the reinforcement layer 203 is made of tungsten carbide.

[0032] As shown in the figure, the material of the anti-deformation layer 204 is titanium alloy material, and the material of the high temperature resistant metal layer 205 is Hastelloy.

[0033] As shown in the figure, the material of the first wear-resistant layer 207 is ultra-high manganese steel material, and the material of the second wear-resistant layer 208 is carbon fiber material.

[0034] As shown in the figure, the material of the high temperature resistant coating 209 is a polyphenylene sulfide thermoplastic resin coating, and the material of the first wear resistant coating 210 is a platinum alloy coating.

[0035] As shown in the figure, the material of the second wear-resistant coating 211 is silicon carbide coating, and the material of the third wear-resistant coating 212 is nano-ceramic coating.

[0036] A specific application of this embodiment is: by providing a bearing, the connection between the tensioner body 201 and the rotating rod 103 can be facilitated; by providing a reinforcing layer 203, the tungsten carbide material can play a reinforcing role; by providing an anti-deformation layer 204, the titanium alloy material can play an anti-deformation role, thereby improving the anti-deformation performance of the tensioner; by providing a high-temperature resistant metal layer 205, the Hastelloy alloy can play a high-temperature resistant role, thereby improving the high-temperature resistant performance of the entire tensioner; by providing a first wear-resistant layer 207, the ultra-high manganese steel material can play a wear-resistant role, thereby improving the wear resistance of the tensioner; by providing a second wear-resistant layer 208, the ultra-high manganese steel material can play a wear-resistant role, thereby improving the wear resistance of the tensioner; Layer 208, the carbon fiber material can play a wear-resistant role, and improve the wear resistance of the tensioner pulley. By setting the high temperature resistant coating 209, the polyphenylene sulfide thermoplastic resin coating can play a high temperature resistant role, and improve the high temperature resistance of the tensioner pulley. By setting the first wear-resistant coating 210, the platinum alloy coating can play a wear-resistant role, and improve the wear resistance of the tensioner pulley. By setting the second wear-resistant coating 211, the silicon carbide coating can play a wear-resistant role, and improve the wear resistance of the tensioner pulley. By setting the third wear-resistant coating 212, the nano-ceramic coating can play a wear-resistant role, and improve the wear resistance of the tensioner pulley.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An engine tensioner wear-resistant structure, comprising a fixing assembly (1) and a tensioner assembly (2), characterized in that: The fixing assembly (1) comprises a fixing seat (101), the top of the fixing seat (101) is fixedly connected to a fixing frame (102), and the top of the left side of the fixing frame (102) is movably connected to a rotating rod (103). The tensioner wheel assembly (2) comprises a tensioner wheel body (201), the top of the tensioner wheel body (201) is movably connected to the rotating rod (103), the tensioner wheel body (201) comprises a base layer (202), a reinforcing layer (203) is fixedly connected to the surface of the base layer (202), an anti-deformation layer (204) is fixedly connected to the surface of the reinforcing layer (203), a high-temperature resistant metal layer (205) is fixedly connected to the surface of the anti-deformation layer (204), and a protective layer (206) is fixedly connected to the surface of the high-temperature resistant metal layer (205). The surface of the protective layer (206) is fixedly connected to a first wear-resistant layer (207), the surface of the first wear-resistant layer (207) is fixedly connected to a second wear-resistant layer (208), the surface of the second wear-resistant layer (208) is fixedly connected to a high-temperature resistant coating (209), the surface of the high-temperature resistant coating (209) is fixedly connected to a first wear-resistant coating (210), the surface of the first wear-resistant coating (210) is fixedly connected to a second wear-resistant coating (211), and the surface of the second wear-resistant coating (211) is fixedly connected to a third wear-resistant coating (212).

2. The wear-resistant structure of an engine tensioner according to claim 1, characterized in that: The bottom of the rotating rod (103) is movably connected to the tension wheel body (201) via a bearing, and the tension wheel body (201) is circular in shape.

3. The wear-resistant structure of an engine tensioner according to claim 1, characterized in that: The base layer (202) is made of carbon steel, and the reinforcement layer (203) is made of tungsten carbide material.

4. The wear-resistant structure of an engine tensioner according to claim 1, characterized in that: The material of the anti-deformation layer (204) is a titanium alloy material, and the material of the high-temperature resistant metal layer (205) is Hastelloy.

5. The wear-resistant structure of an engine tensioner according to claim 1, characterized in that: The material of the first wear-resistant layer (207) is ultra-high manganese steel material, and the material of the second wear-resistant layer (208) is carbon fiber material.

6. The wear-resistant structure of an engine tensioner according to claim 1, characterized in that: The material of the high temperature resistant coating (209) is a polyphenylene sulfide thermoplastic resin coating, and the material of the first wear resistant coating (210) is a platinum alloy coating.

7. The wear-resistant structure of an engine tensioner according to claim 1, characterized in that: The material of the second wear-resistant coating (211) is silicon carbide coating, and the material of the third wear-resistant coating (212) is nano-ceramic coating.