Efficient heat exchanger for chemical production
The semi-rings, threaded rods, and auxiliary positioning devices to securely clamp the connection between air pipes and connecting pipes, enhanced with rubber pipes and the air pipes, thereby improving the heat exchange efficiency of the heat exchanger by preventing gas leakage.
Patent Information
- Application Number
- CN202323539346.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-25
AI Technical Summary
Long-term gas impact and oxidation corrosion cause gaps between air pipes and connecting pipes in heat exchangers, leading to air leakage and reduced heat exchange efficiency.
A high-efficiency heat exchanger design featuring semi-rings, threaded rods, and auxiliary positioning devices to securely clamp the connection between air pipes and connecting pipes, enhanced with rubber plates and sliders for improved sealing and stability.
The design effectively prevents gas overflow from the connection, enhancing the heat exchange efficiency of the heat exchange efficiency of the heat exchanger, thereby improving the efficiency of the heat exchange efficiency.
Smart Images

Figure CN222165824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchangers, in particular to a high-efficiency heat exchanger for chemical production. Background Art
[0002] A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid. It is also called a heat exchanger. It plays an important role in chemical, petroleum, power, food and many other industrial productions. In chemical production, heat exchangers can be used as heaters, coolers, condensers, evaporators and reboilers, etc., and are widely used.
[0003] The inventors found in their daily work that when the heat exchanger is in use, the air pipes at both ends are directly connected to the connecting pipes. Due to the long-term impact and oxidation corrosion of the gas, gaps will appear between the air pipes and the connecting pipes, which will lead to air leakage, thereby reducing the heat exchange efficiency of the heat exchanger.
[0004] In order to solve the problem that long-term impact and oxidation corrosion of gas will cause gaps between the air pipe and the connecting pipe, which will lead to air leakage and reduce the heat exchange efficiency of the heat exchanger, the prior art solves the problem by reinforcing the connection between the air pipe and the connecting pipe with tools such as iron wire or cable ties. The present utility model adopts another solution. Utility Model Content
[0005] The utility model proposes a high-efficiency heat exchanger for chemical production to solve the problem that long-term gas impact and oxidation corrosion may cause gaps between the gas pipe and the connecting pipe, thereby causing gas leakage, thereby reducing the heat exchange efficiency of the heat exchanger.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency heat exchanger for chemical production, comprising a heat exchanger body, the top of the heat exchanger body is symmetrically fixedly connected with an air valve, both ends of the heat exchanger body are fixedly connected with air pipes, the inner wall of the air pipe is inserted with a connecting pipe, the outer surfaces of the air pipe and the connecting pipe are provided with a reinforcement device, the reinforcement device comprises two semi-rings, the two semi-rings are rotatably connected with a threaded rod on the side away from each other, the outer surface of the threaded rod is threadedly connected with a fixing block, the two fixing blocks are symmetrically fixedly connected to one end of the heat exchanger body, the outer surface of the heat exchanger body is symmetrically fixedly connected with a support block, and an auxiliary positioning device is provided between the two support blocks.
[0007] The effect achieved by the above-mentioned components is: by setting two half rings, under the action of the threaded rod, the threaded rod is rotated, and the threaded rod will move on the inner wall of the fixed block, so that it is convenient to adjust the half rings through the threaded rod, and drive the two half rings to approach the connecting pipe and the air pipe, so that the two half rings completely clamp the outer surface of the connection between the connecting pipe and the air pipe, which is beneficial to prevent gas from overflowing from the connection between the air pipe and the connecting pipe, and is beneficial to improving the heat exchange efficiency of the heat exchanger.
[0008] Preferably, a slider is fixedly connected to the middle of one side of the semi-ring, and sliding grooves are symmetrically provided at both ends of the heat exchanger body, and the outer surface of the slider is slidably connected to the inner wall of the sliding groove.
[0009] The effect achieved by the above components is: by setting a slider and a slide groove, the half ring can be limited. When the half ring moves under the action of the threaded rod, the half ring will drive the slider to slide synchronously on the inner wall of the slide groove to prevent the threaded rod from driving the half ring to rotate when it rotates.
[0010] Preferably, the ends of the two threaded rods that are away from each other are fixedly connected to an operating block, and the outer surface of the operating block is provided with a protrusion.
[0011] The effect achieved by the above components is: by setting the operating block, rotating the operating block can drive the threaded rod to rotate, and at the same time, the outer surface of the operating block is provided with a protrusion, which can effectively increase the friction force of the outer surface of the operating block, and has an anti-slip effect when rotating the operating block, thereby facilitating the rotation of the threaded rod through the operating block.
[0012] Preferably, the adjacent sides of the two half rings are fixedly connected with a rubber plate, and one side of the rubber plate abuts against the outer surfaces of the connecting pipe and the air pipe.
[0013] The effect achieved by the above components is: by arranging the rubber plate, one side of the clamping plate directly contacts with the outer surface of the connecting pipe and the air pipe, thereby playing a certain protective role for both the connecting pipe and the air pipe.
[0014] Preferably, both sides of one rubber plate are fixedly connected with clamping blocks, and both sides of the other rubber plate are provided with clamping grooves, and the outer surface of the clamping block is inserted into the inner wall of the clamping groove.
[0015] The effect achieved by the above components is: by setting the card block and the card slot, when the two rubber plates approach each other under the action of the two clamping plates, the card block will gradually enter the inner wall of the card slot to assist in sealing the connection between the two rubber plates, thereby further improving the sealing performance of the semi-ring on the connection between the connecting pipe and the trachea.
[0016] Preferably, the auxiliary positioning device includes two positioning plates, which are symmetrically arranged on both sides of the bottom of two support blocks. The bottom of the support block is symmetrically provided with mounting grooves, and the outer surfaces of the positioning plates are inserted into the inner walls of the two mounting grooves.
[0017] The effect achieved by the above components is: by setting the positioning plate, the mounting plate is inserted into the inner walls of the two mounting grooves on the two support blocks, so that the mounting grooves can fix the positioning plate. At the same time, the positioning plate can increase the contact area between the support block and the ground, making the heat exchanger more stable as a whole, and the positioning plate is detachable, which is convenient for maintenance and replacement of the positioning plate.
[0018] Preferably, one side of the positioning plate is symmetrically fixedly connected with a threaded pin, and the threaded pin can be respectively inserted into the inner walls of the two supporting blocks.
[0019] The effect achieved by the above components is: by setting a threaded pin and inserting the threaded pin into the inner wall of the support block, the support block and the positioning plate can be fixed to each other, preventing the positioning plate from easily detaching from the inner wall of the installation groove.
[0020] Preferably, a hexagonal block is provided on the outer surface of the threaded pin, the threaded pin is threadedly inserted into the inner wall of the hexagonal block, and one side of the hexagonal block abuts against one side of the support block.
[0021] The effect achieved by the above-mentioned components is: by setting the hexagonal block, placing the hexagonal block at one end of the threaded pin at the same time, rotating the hexagonal block so that one side of the hexagonal block abuts against the top of the support block, the hexagonal block can further limit the position between the threaded pin and the support block to prevent the threaded pin from detaching from the inner wall of the support block.
[0022] Compared with the prior art, the advantages and positive effects of the utility model are:
[0023] In the utility model, by setting two half rings, under the action of the threaded rod, the threaded rod can move on the inner wall of the fixed block, so that the half rings can be adjusted by the threaded rod, driving the two half rings to approach the connecting pipe and the air pipe, so that the two half rings completely clamp the outer surface of the connection between the connecting pipe and the air pipe, which is beneficial to prevent gas from overflowing from the connection between the air pipe and the connecting pipe, and is beneficial to improving the heat exchange efficiency of the heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the main body of the utility model;
[0025] Figure 2 It is a schematic cross-sectional structure diagram of the heat exchanger body of the utility model;
[0026] Figure 3 For this utility model Figure 2A schematic diagram of the enlarged structure at point A;
[0027] Figure 4 It is a three-dimensional structural schematic diagram of the positioning plate of the utility model.
[0028] Legend: 1. Heat exchanger body; 2. Air valve; 3. Air pipe; 4. Connecting pipe; 5. Reinforcement device; 51. Half ring; 52. Threaded rod; 53. Fixing block; 54. Slider; 55. Slide groove; 56. Operating block; 57. Rubber sheet; 58. Block; 59. Slot; 6. Support block; 7. Auxiliary positioning device; 71. Positioning plate; 72. Mounting groove; 73. Threaded pin; 74. Hexagonal block. DETAILED DESCRIPTION
[0029] Example 1, reference Figure 1-Figure 3 As shown, this embodiment discloses a high-efficiency heat exchanger for chemical production, including a heat exchanger body 1, a gas valve 2 is symmetrically fixedly connected to the top of the heat exchanger body 1, both ends of the heat exchanger body 1 are fixedly connected to gas pipes 3, the inner wall of the gas pipe 3 is inserted with a connecting pipe 4, and the outer surfaces of the gas pipe 3 and the connecting pipe 4 are provided with a reinforcing device 5, the reinforcing device 5 includes two semi-rings 51, the two semi-rings 51 are rotatably connected to the side away from each other with a threaded rod 52, the outer surface of the threaded rod 52 is threadedly connected with a fixing block 53, the two fixing blocks 53 are symmetrically fixedly connected to one end of the heat exchanger body 1, and the outer surface of the heat exchanger body 1 The surface is symmetrically fixedly connected with support blocks 6, and an auxiliary positioning device 7 is arranged between the two support blocks 6. By arranging two semi-rings 51, under the action of the threaded rod 52, the threaded rod 52 is rotated, and the threaded rod 52 will move on the inner wall of the fixed block 53, so that the semi-rings 51 can be adjusted by the threaded rod 52, and the two semi-rings 51 are driven to approach the connecting pipe 4 and the air pipe 3, so that the two semi-rings 51 completely clamp the outer surface of the connection between the connecting pipe 4 and the air pipe 3, which is beneficial to prevent the gas from overflowing from the connection between the air pipe 3 and the connecting pipe 4, and is beneficial to improving the heat exchange efficiency of the heat exchanger.
[0030] Reference Figure 2 and Figure 3As shown, a slider 54 is fixedly connected to the middle part of one side of the semi-ring 51, and slide grooves 55 are symmetrically provided at both ends of the heat exchanger body 1. The outer surface of the slider 54 is slidably connected to the inner wall of the slide groove 55. By setting the slider 54 and the slide groove 55, the semi-ring 51 can be limited. When the semi-ring 51 moves under the action of the threaded rod 52, the semi-ring 51 will drive the slider 54 to slide synchronously on the inner wall of the slide groove 55 to prevent the threaded rod 52 from driving the semi-ring 51 to rotate when it rotates; the ends of the two threaded rods 52 that are away from each other are fixedly connected to an operating block 56, and a protrusion is provided on the outer surface of the operating block 56. By setting the operating block 56, rotating the operating block 56 can drive the threaded rod 52 to rotate. At the same time, the outer surface of the operating block 56 is provided with a protrusion, which can effectively increase the friction force of the outer surface of the operating block 56, and has an anti-slip effect when the operating block 56 is rotated, thereby facilitating the rotation of the threaded rod 52 through the operating block 56.
[0031] Reference Figure 2 and Figure 3 As shown, the two half rings 51 are fixedly connected to the sides close to each other with rubber plates 57, and one side of the rubber plates 57 abuts against the outer surfaces of the connecting pipe 4 and the trachea 3. By providing the rubber plates 57, one side of the splint directly abuts against the outer surfaces of the connecting pipe 4 and the trachea 3, thereby providing a certain protection for the connecting pipe 4 and the trachea 3; blocks 58 are fixedly connected to both sides of the rubber plates 57 on one side, and slots 59 are provided on both sides of the other rubber plate 57, and the outer surface of the block 58 is inserted into the inner wall of the slot 59. By providing the block 58 and the slot 59, when the two rubber plates 57 are close to each other under the action of the two splints, the block 58 will gradually enter the inner wall of the slot 59, and the connection between the two rubber plates 57 will be auxiliary sealed, thereby further improving the sealing performance of the half ring 51 to the connection between the connecting pipe 4 and the trachea 3.
[0032] Reference Figure 4 As shown, the auxiliary positioning device 7 includes two positioning plates 71, and the two positioning plates 71 are symmetrically arranged on both sides of the bottom of the two support blocks 6. The bottom of the support block 6 is symmetrically provided with mounting grooves, and the outer surfaces of the positioning plates 71 are inserted into the inner walls of the two mounting grooves. By setting the positioning plates 71, the mounting plates are inserted into the inner walls of the two mounting grooves on the two support blocks 6, and the mounting grooves can fix the positioning plates 71. At the same time, the positioning plates 71 can increase the contact area between the support blocks 6 and the ground, so that the heat exchanger as a whole is more stable, and the positioning plates 71 are detachable, which is convenient for maintenance and replacement of the positioning plates 71.
[0033] Reference Figure 4As shown, one side of the positioning plate 71 is symmetrically fixedly connected with a threaded pin 72, and the threaded pin 72 can be respectively inserted into the inner walls of the two support blocks 6. By setting the threaded pin 72 and inserting the threaded pin 72 into the inner wall of the support block 6, the support block 6 and the positioning plate 71 can be fixed to each other to prevent the positioning plate 71 from easily detaching from the inner wall of the mounting groove; the outer surface of the threaded pin 72 is provided with a hexagonal block 74, and the threaded pin 72 is threadedly inserted into the inner wall of the hexagonal block 74, and one side of the hexagonal block 74 abuts against one side of the support block 6. By setting the hexagonal block 74, the hexagonal block 74 is simultaneously at one end of the threaded pin 72, and the hexagonal block 74 is rotated so that one side of the hexagonal block 74 abuts against the top of the support block 6. The hexagonal block 74 can further limit the position between the threaded pin 72 and the support block 6 to prevent the threaded pin 72 from detaching from the inner wall of the support block 6.
[0034] Working principle: Rotating the operating block 56 drives the threaded rod 52 to rotate, and the threaded rod 52 will move on the inner wall of the fixed block 53. During the movement, the threaded rod 52 will drive the semi-ring 51 to move synchronously at one end of the heat exchanger body 1, and the semi-ring 51 will drive the slider 54 to slide on the inner wall of the slide groove 55, which plays a role in limiting the semi-ring 51, so that the two semi-rings 51 are close to the connecting pipe 4 and the air pipe 3. At the same time, the block 58 will gradually enter the inner wall of the groove 59 until the rubber plate 57 on one side of the two semi-rings 51 completely clamps the outer surface of the connection between the connecting pipe 4 and the air pipe 3, which can help prevent gas from overflowing from the connection between the air pipe 3 and the connecting pipe 4, and help to improve the heat The heat exchange efficiency of the exchanger is improved; when the positioning plate 71 needs to be installed, the mounting plate is inserted into the inner walls of the two mounting grooves on the two support blocks 6, so that the threaded pin 72 is inserted into the inner wall of the support block 6, and then the hexagonal block 74 is simultaneously at one end of the threaded pin 72, and the hexagonal block 74 is rotated so that one side of the hexagonal block 74 abuts against the top of the support block 6, then the hexagonal block 74 can further limit the threaded pin 72 and the support block 6 to prevent the threaded pin 72 from detaching from the inner wall of the support block 6, and the positioning plate 71 can increase the contact area between the support block 6 and the ground, making the heat exchanger as a whole more stable, and the positioning plate 71 is detachable, which is convenient for maintenance and replacement of the positioning plate 71.
Claims
1. A high-efficiency heat exchanger for chemical production, comprising a heat exchanger body (1), characterized in that: The top of the heat exchanger body (1) is symmetrically fixedly connected with an air valve (2), both ends of the heat exchanger body (1) are fixedly connected with an air pipe (3), the inner wall of the air pipe (3) is inserted with a connecting pipe (4), and the outer surfaces of the air pipe (3) and the connecting pipe (4) are provided with a reinforcement device (5), and the reinforcement device (5) includes two half rings (51), and the two half rings (51) are rotatably connected to a threaded rod (52) on the side away from each other, and the outer surface of the threaded rod (52) is threadedly connected with a fixing block (53), and the two fixing blocks (53) are symmetrically fixedly connected to one end of the heat exchanger body (1), and the outer surface of the heat exchanger body (1) is symmetrically fixedly connected with a support block (6), and an auxiliary positioning device (7) is provided between the two support blocks (6).
2. The high-efficiency heat exchanger for chemical production according to claim 1, characterized in that: A slider (54) is fixedly connected to the middle of one side of the semi-ring (51), and sliding grooves (55) are symmetrically provided at both ends of the heat exchanger body (1), and the outer surface of the slider (54) is slidably connected to the inner wall of the sliding groove (55).
3. The high-efficiency heat exchanger for chemical production according to claim 1, characterized in that: The ends of the two threaded rods (52) that are away from each other are both fixedly connected to an operating block (56), and a protrusion is provided on the outer surface of the operating block (56).
4. The high-efficiency heat exchanger for chemical production according to claim 1, characterized in that: The adjacent sides of the two half rings (51) are both fixedly connected with a rubber plate (57), and one side of the rubber plate (57) abuts against the outer surfaces of the connecting pipe (4) and the air pipe (3).
5. The high-efficiency heat exchanger for chemical production according to claim 4, characterized in that: Both sides of one side of the rubber plate (57) are fixedly connected with a clamping block (58), and both sides of the other rubber plate (57) are provided with a clamping groove (59), and the outer surface of the clamping block (58) is inserted into the inner wall of the clamping groove (59).
6. The high-efficiency heat exchanger for chemical production according to claim 1, characterized in that: The auxiliary positioning device (7) comprises two positioning plates (71), the two positioning plates (71) being symmetrically arranged on both sides of the bottom of the two support blocks (6), the bottom of the support blocks (6) being symmetrically provided with mounting grooves, and the outer surfaces of the positioning plates (71) being inserted into the inner walls of the two mounting grooves.
7. The high-efficiency heat exchanger for chemical production according to claim 6, characterized in that: One side of the positioning plate (71) is symmetrically fixedly connected with a threaded pin (72), and the threaded pin (72) can be respectively inserted into the inner walls of the two support blocks (6).
8. The high-efficiency heat exchanger for chemical production according to claim 7, characterized in that: The outer surface of the threaded pin (72) is provided with a hexagonal block (74), the threaded pin (72) is threadedly inserted into the inner wall of the hexagonal block (74), and one side of the hexagonal block (74) abuts against one side of the support block (6).
